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<strong>Environmental</strong> <strong>Statement</strong><br />

<strong>2011</strong><br />

<strong>Sappi</strong> Nijmegen BV<br />

sappi<br />

The art of adding value


t/a<br />

<strong>Environmental</strong> targets<br />

Results<br />

Certification


Contents<br />

Introduction ....................................................................................................................... 4<br />

Summary ........................................................................................................................... 5<br />

1 Description of business activities ............................................................................. 6<br />

1.1 <strong>Sappi</strong> Nijmegen BV. .............................................................................................. 6<br />

1.2 Description of business processes ........................................................................ 6<br />

1.3 Supporting services .............................................................................................. 9<br />

2 <strong>Environmental</strong> management activities, licenses and charters .............................11<br />

2.1 Structure and status of the environmental management system ..........................11<br />

2.2 Overview of key legislation, requirements and compliance ...................................16<br />

2.3 Charters ...............................................................................................................19<br />

3 Objectives of an environmental policy: measures and achievements ................ 21<br />

3.1 Introduction ......................................................................................................... 21<br />

3.2 Air ....................................................................................................................... 22<br />

3.3 Water .................................................................................................................. 24<br />

3.4 Waste material .................................................................................................... 25<br />

3.5 Soil ...................................................................................................................... 28<br />

3.6 Noise .................................................................................................................. 29<br />

3.7 Fire prevention, external safety and emergencies ................................................ 29<br />

3.8 Traffic and Transport ........................................................................................... 30<br />

3.9 Indirect environmental impacts ............................................................................ 30<br />

3.10 Effects on biodiversity ffecten op de biodiversiteit ............................................... 31<br />

3.11 Education ............................................................................................................ 31<br />

3.12 Comparison to BAT-Bref / IPPC / E-PRTR ........................................................... 32<br />

3.13 European Pollutant Release Transfer Register (E-PRTR) ...................................... 32<br />

4 Validator’s data .......................................................................................................... 33<br />

5 Next environmental statement ................................................................................. 33<br />

Appendices ...................................................................................................................... 34<br />

1. Glossary ........................................................................................................................ 35<br />

2. Facts and figures relating to EMAS <strong>Sappi</strong> Nijmegen BV ................................................. 36<br />

3. Clarification of facts and figures (Appendix 2 and paragraph 3.12) ................................. 36<br />

4. Overview and justification of presented data ................................................................. 37<br />

5. Overview of complaints registered and reports submitted by <strong>Sappi</strong> Nijmegen BV ......... 38<br />

6. Overview of key legislation, requirements and compliance ............................................ 39<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 3


Introduction<br />

Dear reader,<br />

W. Thomas, Mill Director<br />

This is <strong>Sappi</strong> Nijmegen BV‘s <strong>2011</strong> EMAS III<br />

<strong>Environmental</strong> <strong>Statement</strong>.<br />

With EMAS - ‘Eco Management and Audit<br />

Scheme’ – the participating companies, who<br />

do so on a voluntary basis, target the enhancement<br />

of environmental performance by<br />

way of continuous improvement.<br />

In this sense, the yearly EMAS <strong>Statement</strong> is<br />

much like an annual report on environmental<br />

issues.<br />

It describes the current state of affairs, new<br />

developments and success or failure in achieving<br />

targets with respect to all environmental<br />

activities by <strong>Sappi</strong> Nijmegen BV in the calendar<br />

year of <strong>2011</strong>.<br />

4 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

Since 1997, the statement is annually prepared<br />

by the Safety & Environment Department<br />

of <strong>Sappi</strong> Nijmegen, in cooperation with other<br />

local departments. The statement has been<br />

verified by DNV.<br />

The year 2010 marked the end of the plan<br />

period associated with the Integral <strong>Environmental</strong><br />

Target Treaty, the Convenant Integrale<br />

Milieu Taakstelling, the framework of a series<br />

of agreements with Dutch authorities aimed<br />

at reducing the environmental impact of the<br />

paper and board industry. In general, for <strong>Sappi</strong><br />

Nijmegen BV, this plan period, running from<br />

1995 to 2010, a time in which the company<br />

achieved a small increase in production volume,<br />

can be said to have resulted in a reduction<br />

of energy consumption of approx. 25 %,<br />

the virtually complete termination of ammonia<br />

and formaldehyde emissions and a reduction of<br />

water use and various waste streams by 50%.<br />

This year, focus is on execution of Project Koala,<br />

which, although primarily aimed at improvements<br />

to the local paper machine, also<br />

encompasses sub-projects aimed at further<br />

reduction of energy consumption. For all relevant<br />

aspects, new targets have been set for<br />

a period until the end of 2015.<br />

As was the case last year, the <strong>2011</strong> environmental<br />

annual report will also be available<br />

online, at www.sappi.com.<br />

If you have questions or comments, or if you<br />

would like to receive a hardcopy of this statement,<br />

feel free to contact us. Contact information<br />

can be found on the last page of this<br />

report.<br />

Nijmegen, March 2012<br />

W. Thomas<br />

Mill Director


Summary<br />

Organization<br />

<strong>Sappi</strong> Nijmegen is part of the South-African<br />

<strong>Sappi</strong> Group. The mill, which has around 197<br />

employees, produces some 200,000 –<br />

250,000 tons of coated reel paper per year.<br />

Business processes<br />

Raw materials and additives are transported to<br />

the mill mostly by ship, Raw materials and additives<br />

are externally stored at an ISO 14001<br />

certified company. The process of paper production<br />

itself consists of several steps, including<br />

stock preparation, the actual production<br />

of coated reel paper on the paper machine<br />

and reel finishing. Apart from this, there are<br />

some non-process related activities, related to<br />

the combined heat-power plant, technical services,<br />

treatment of groundwater, internal transport,<br />

fire protection and first aid. Finished products<br />

leave the mill by road transport.<br />

<strong>Environmental</strong> Management<br />

System and official licenses<br />

<strong>Sappi</strong> Nijmegen BV uses a certified system<br />

for environmental management (ISO<br />

14001:2004), which assures full compliance<br />

with requirements in terms of licenses and regulations,<br />

legislation and charters through<br />

operational control of (major) environmental<br />

issues. Every four years, new targets are set<br />

for environmental performance. The instruments<br />

for achieving these targets are supplied<br />

by long-range plans and year programs, which<br />

are then annually reported on in the validated<br />

environmental statements (EMAS). Throughout<br />

the year, measurements are made, in combination<br />

with registrations, inspections and audits.<br />

Deviations, inadequacies or complaints<br />

are followed up by corrective and/or preventive<br />

measures. Management reviews evaluate<br />

the effective functioning of the environmental<br />

management system.<br />

Overview targets <strong>2011</strong><br />

Item Energy Ammonia Water con- Pollution<br />

consumption<br />

sumption units<br />

Achieving objectives<br />

In 2010 the plan period of the Integral <strong>Environmental</strong><br />

Target Treaty came to an end,<br />

coinciding with the final term of the third Bedrijfs<br />

Milieu Plan (BMP-3), the Corporate <strong>Environmental</strong><br />

Plan. To follow up on the agreements<br />

made in the Treaty, specific corporate<br />

plans have been laid down, but as no new<br />

treaties have been signed with the government,<br />

<strong>Sappi</strong> Nijmegen has defined its own<br />

targets for the period until 2015.<br />

Targets of 0% signify the intention to maintain<br />

the level of performance from the base year<br />

- 2010 for all items, with the exception of energy<br />

- because reductions have already been<br />

achieved during the now expired IMT period<br />

and/or because of the fact that emissions are<br />

already below BAT/Bref limits. See paragraph<br />

3.11.<br />

The status with regard to these targets is reflected<br />

in the diagram below.<br />

Targets of 0% indicate the intention to<br />

maintain the level of performance from the<br />

base year. Percentages preceded by a minus<br />

sign indicate intended reduction, percentages<br />

preceded by a plus sign indicate intended increase.<br />

The figures presented here, are explained<br />

in greater detail in chapter 3.<br />

Structure of this document<br />

Chapter 1 describes <strong>Sappi</strong> Nijmegen BV and<br />

its business processes. Chapter 2 presents<br />

an overview of activities relating to management<br />

of environmental issues, while Chapter<br />

3 discusses measures taken and results<br />

achieved.<br />

This is followed by 5 appendices. Appendix 2<br />

contains the actual facts and figures.<br />

Purification<br />

sludge<br />

Industrial<br />

waste<br />

Re-usable<br />

waste<br />

Target -14% 0 % 0 % 0% 0% 0% 0% 0%<br />

Hazardous<br />

waste<br />

Realized<br />

in <strong>2011</strong> -2% -94% +4% +26% +31% 0% +7% -29%<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 5


Description of business activities<br />

The Nijmegen paper mill is part of the<br />

<strong>Sappi</strong> Group, one of the leading producers<br />

of coated fine paper used for a<br />

broad range of print applications, such<br />

as glossy magazines, catalogues, etc.<br />

Customers who buy <strong>Sappi</strong>’s products<br />

are paper merchants, printers and<br />

publishers.<br />

1.1 <strong>Sappi</strong> Nijmegen BV<br />

Production of fine paper makes up two thirds<br />

of the total turnover of the <strong>Sappi</strong> Group. Apart<br />

from this, <strong>Sappi</strong> Fine Paper Europe produces<br />

pulp, coated specialty paper grades, packaging<br />

paper and uncoated papers.<br />

The globally active <strong>Sappi</strong> Group started out<br />

as a South-African company. Today, it employs<br />

approx. 15,000 people on five continents,<br />

with production facilities in South-Africa,<br />

North-America and Europe.<br />

Production detail<br />

The mill in Nijmegen, part of <strong>Sappi</strong> Fine Paper<br />

Europe S.A., is an exclusive producer of twosides<br />

double coated fine paper. It employs<br />

around 197 people, most of them working in<br />

round-the-clock shifts. The mill has a maximum<br />

production capacity of approximately<br />

300,000 tons of paper per year. Nijmegen<br />

produces well-known brands such as Royal<br />

Roto Matt, Royal Roto Silk and Royal Roto<br />

Brilliant Plus in grammages from 90 g/m 2 to<br />

170 g/m 2 .<br />

Its market is the entire world.<br />

1.2 Description of business<br />

processes<br />

Incoming raw materials and additives<br />

Most of the raw materials and additives are<br />

delivered to the mill by ship. Some additives<br />

are brought in by road or rail transport.<br />

Production line Machine deckle Max. speed Capacity<br />

PM7 4.950 mm 1068 m/min 300,000 tons/year<br />

Products Grammages Type<br />

Royal Roto Matt 90 - 170 g/m 2 Reels<br />

Royal Roto Silk 90 - 170 g/m 2 Reels<br />

Royal Roto Brilliant Plus 90 - 170 g/m 2 Reels<br />

6 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong>


1.2.1 Storage of raw materials and<br />

additives<br />

Raw materials and additives are stored in a<br />

number of different locations. Storage of materials<br />

classified as environmentally hazardous under<br />

the WMS (Wet Milieugevaarlijke Stoffen, the<br />

Dutch <strong>Environmental</strong>ly Hazardous Substances<br />

Act) or under GHS (the Globally Harmonized System)<br />

is provided by an external company, certified<br />

according to the ISO 14001:2004 standard,<br />

from where supplies are delivered on call to the<br />

different work locations (departments) of <strong>Sappi</strong><br />

Nijmegen BV. Internal storage at the mill itself fully<br />

complies with all legal and regulatory requirements.<br />

1.2.2 Description of paper production<br />

processes<br />

The process of paper production itself consists<br />

of several steps, including stock preparation, the<br />

actual production of coated reel paper on the<br />

paper machine and reel finishing.<br />

Stock preparation<br />

In stock preparation, raw materials (cellulose,<br />

broke, additives and chemicals) are suspended<br />

in water in a so-called pulper. Broke is a pulp<br />

mixture consisting of water and paper left over<br />

from previous production runs.<br />

Paper production<br />

<strong>Sappi</strong> Nijmegen B.V. has one paper machine -<br />

PM 7. From special tanks, the paper stock is<br />

transferred to the headbox, from where it is<br />

evenly distributed across the wire. The final properties<br />

of the base paper, including its grammage,<br />

are determined by the amount of fibres in<br />

the suspension, the speed of the wire and the<br />

speed at which the suspension leaves the headbox.<br />

After the wire section, remaining water is<br />

removed in the press section. This pressing has<br />

a direct effect on the strength of the resulting<br />

paper. After it has been pressed, the paper web<br />

passes through a drying section. The final process<br />

step involves the application of coating, in<br />

two layers on each side of the paper. This coating<br />

substance is prepared in a dedicated coating<br />

kitchen. Finally, the paper web is reeled to<br />

so-called mother reels.<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 7


Finishing<br />

In the finishing process, the mother reels<br />

pass through a supercalender, which gives<br />

the paper its gloss and smoothness. Gloss is<br />

a factor of pressure applied and temperature.<br />

Next, the slitter-rewinder cuts the mother<br />

reels into smaller sections, fit for transport to<br />

the customer. The weight of these final reels<br />

varies from one to three tons, depending on<br />

width and diameter specifications by the customer.<br />

Finally, these reels are packaged in<br />

the wrapping machine.<br />

Transport of end products<br />

End products are stored internally. From storage,<br />

the end products are transported to the<br />

customer by truck.<br />

1.3 Supporting services<br />

Apart from the process-driven activities described<br />

above, a number of additional activities<br />

take place at the mill’s premises which<br />

are not directly related to production processes,<br />

but do have their own potential impact<br />

on the environment. We distinguish between<br />

the following areas of supporting<br />

activity.<br />

Utilities<br />

The Utilities Department is responsible for<br />

supplying energy and water, two main ingredients<br />

of the production process.<br />

In 1987, <strong>Sappi</strong> Nijmegen BV installed its own<br />

combined heat-power plant, consisting of a<br />

gas turbine driving a generator. The combustion<br />

gases from this turbine are fed through a<br />

gas kettle which delivers high pressure steam<br />

and in turn drives a counterpressure steam<br />

turbine. The steam turbine generates electricity<br />

and depressurizes the steam, which is then<br />

fed to the internal distribution network. The<br />

gas kettle also has its own additional heating<br />

provisions and a ‘cold air’ system, so that it, by<br />

itself, can provide the total amount of steam<br />

needed if the gas turbine is not in use.<br />

Additionally, two low pressure kettles are on<br />

stand-by to take over the production of steam<br />

in case of malfunctions in the primary kettle.<br />

Depending on internal consumption, additio-<br />

nal energy is purchased from public providers<br />

or delivered to the public grid.<br />

In 2005, the original gas turbine was replaced<br />

by a water injected model, for future compliance<br />

to ever more demanding requirements<br />

with regard to NO x emission.<br />

In 2008, as part of on-going maintenance,<br />

the steam turbine was revised for added efficiency<br />

in the future.<br />

Water used to feed the kettle is first de-ironed<br />

and softened, after which a small amount of<br />

chemicals is added for protection of the installation.<br />

<strong>Sappi</strong> Nijmegen BV also uses groundwater<br />

for its production processes. This too is deironed<br />

before use. Recycling water, along<br />

with waste water from the production process,<br />

is purified in the mill’s own water treatment<br />

facilities.<br />

Process water released during the production<br />

of paper, is recycled in stock preparation,<br />

where it is used as an ingredient for the pulp<br />

suspension. All other process water is fed<br />

through dirt and sand filters, a pH-regulator<br />

and a buffer tank. Pumps then transfer the<br />

water to the mill’s own water treatment installation<br />

in nearby Weurt. After purification, the<br />

water is discharged into the river Waal.<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 9


Technical Department<br />

In the Technical Department’s workshop,<br />

small repairs are carried out for installations,<br />

machines and buildings. Hazardous substances<br />

are stored and removed according to<br />

all legal requirements.<br />

Offices, staff facilities and laboratories<br />

The mill has offices for commercial and administrative<br />

tasks.<br />

There are also two laboratories, one for intake<br />

and quality control, the other one dedicated<br />

to process development. In both cases, the<br />

work being done consists mainly of physical<br />

measurements, wet chemical analysis being<br />

only an occasional aspect of activities.<br />

Materials Handling / Logistics<br />

This department is responsible for all internal<br />

transport and supply management of raw<br />

materials and finished end products.<br />

For internal transport, the mill has a number<br />

of fork lift trucks, running on LPG or electricity.<br />

LPG is stored in 33 litres gas containers<br />

which are re-filled in a specially equipped facility.<br />

Fire prevention / First aid<br />

Fire extinguishers and fire-extinguishing installations<br />

are present at strategically selected<br />

locations throughout the buildings. There are<br />

two redundant machine rooms for the sprink-<br />

10 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

ler system. Apart from this, <strong>Sappi</strong> Nijmegen<br />

BV has its own emergency organization, consisting<br />

of fire fighters and a first aid team.<br />

Twice a year, trainings are held to maintain<br />

the required level of skills and expertise. As to<br />

specific content, these trainings are driven by<br />

recent incidents and general emergency procedures<br />

as defined in the internal emergency<br />

plan.


<strong>Environmental</strong> management activities,<br />

licenses and charters<br />

2.1 Structure and status of the<br />

environmental management<br />

system<br />

2.1.1 General<br />

This chapter deals with the structure and status<br />

of the environmental management system<br />

in use at <strong>Sappi</strong> Nijmegen BV. Also, we will<br />

describe the current situation with regard to<br />

licenses and charters.<br />

Some years ago, <strong>Sappi</strong> Nijmegen BV implemented<br />

a dedicated environmental management<br />

system, which, in March 1998, was certified<br />

according to the NEN-EN-ISO<br />

14001:2004 standard.<br />

On December 1, 1998, the mill was also registered<br />

by SCCM as a participant in the EMAS<br />

program under member number NL-S-<br />

0000024. In the following years, this registration<br />

has steadily been renewed for the duration<br />

of one year after verification and approval of<br />

the annual environmental statement by DNV.<br />

Elements of the NEN-EN-ISO 14001:2004 standard<br />

Plan<br />

Instruments<br />

- Policy statement<br />

- Charters<br />

- Environment targets<br />

- Consultation<br />

Do<br />

Instruments<br />

- Training<br />

- Structures<br />

- Emergency plans<br />

4.1 General requirements<br />

4.2 <strong>Environmental</strong> policy<br />

4.3 Planning<br />

4.3.1 <strong>Environmental</strong> issues<br />

4.3.2 Legal requirements and<br />

regulations<br />

4.3.3 Objectives, targets and programmes<br />

4.4 Implementation and execution<br />

4.4.1 Instruments, task assignment,<br />

responsibilities and authorisations<br />

4.4.2 Competence, training and<br />

awareness<br />

4.4.3 Communication<br />

4.4.4 Documentation<br />

4.4.5 Familiarity with documentation<br />

4.4.6 Control over activities<br />

4.4.7 Being prepared for, adequately<br />

reacting to emergencies<br />

As of 2004 <strong>Sappi</strong> Nijmegen BV has completely<br />

integrated its management systems<br />

for safety and health, environmental affairs<br />

and quality, in particular with regard to documented<br />

components. In 2012, energy management<br />

will, according to plan, be added<br />

to the list. In the spring of this year, the ISO<br />

50001 audit will take place, evaluating the<br />

mill’s energy management systems.<br />

The environmental part of this management<br />

system ensures, among other things, that<br />

authorizations held or issued by the mill, are<br />

translated into actual procedures and specific<br />

work instructions. By linking requests, authorization<br />

and environmental management, the<br />

whole complex of licenses is also transparent<br />

and verifiable to relevant authorities and<br />

members of the internal organization.<br />

The following paragraphs outline the main<br />

structure and mode of operation of the environmental<br />

component of the mill’s integrated<br />

management system, according to the Plan-<br />

Do-Check-Act principles of the Deming Circle.<br />

Act<br />

4.6 Board assessment<br />

Check<br />

4.5 Control<br />

4.5.1 Monitoring and measurement<br />

4.5.2 Compliance evaluation<br />

4.5.3 Deviations, corrective and<br />

preventive measures<br />

4.5.4 Registration management<br />

4.5.5 Internal audits<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 11<br />

Instruments<br />

- Internal<br />

audit reports<br />

- Recommendations<br />

Instruments<br />

- Waste management<br />

- Emission registration<br />

- Reporting system<br />

- Audit results<br />

- Maintenance checks


Policy statement<br />

It is the true conviction of <strong>Sappi</strong> Nijmegen<br />

BV’s management team and Board of<br />

Directors that responsible entrepreneurship<br />

contributes greatly to sustainability,<br />

continuity, profit, employment opportunities,<br />

customer satisfaction, commitment to<br />

environmental protection and the highest<br />

possible degree of safety, health and<br />

well-being of the work force. This also<br />

entails an attitude of active open dialogue<br />

towards authorities and customers,<br />

employees and the communities in which<br />

we are active. It means that we will continually<br />

strive to improve our performance<br />

with respect to safety, health, environment<br />

and quality within the framework of<br />

conditions as prescribed by business<br />

economics.<br />

Our company policy with regard to safety and<br />

health, quality and the environment is a key<br />

evaluation criterion for <strong>Sappi</strong> Nijmegen BV.<br />

We comply to national and international standards,<br />

national and international legislation<br />

and regulations and endorse branch guidelines<br />

and charters.<br />

Management and employees of <strong>Sappi</strong> Nijmegen<br />

BV will do all within their power to prevent<br />

incidents.<br />

To accomplish this, we see it as our mission to<br />

continually focus on potential risks within our<br />

working environment, eliminate risks where possible<br />

and improve safety awareness among our<br />

employees.<br />

What this requires is an attitude of positive awareness<br />

in an environment where adequate behaviour<br />

is one of the deciding conditions for safety.<br />

Our safety policy is based on:<br />

- Attention to (un)safe behaviour; our goal is<br />

0 lost time incidents.<br />

- Trust, in oneself, in each other, in the working<br />

environment.<br />

Nijmegen, 17 october <strong>2011</strong><br />

12 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

- Responsibility and initiative, for the sake<br />

of personal safety and the safety of others.<br />

- Order and cleanliness: maintaining a clean<br />

workplace and general environment prevents<br />

accidents.<br />

- A strict set of values: safe behaviour and<br />

working safely is not just an obligation to<br />

colleagues, it is a value in itself.<br />

- Communication: we discuss incidents<br />

within our own company and within our<br />

branch of industry, in order to learn from<br />

mistakes and further improve the safety of<br />

our workplace.<br />

Our environmental and energy<br />

policies are based on:<br />

- Prevention of inconvenience for the<br />

surrounding community, prevention of<br />

emission to air, soil and water and strict<br />

conformance to environmental laws and<br />

regulations and all agreements and<br />

obligations from existing charters.<br />

- Further reduction of water and energy<br />

consumption, with the target of performance<br />

above and beyond the level put<br />

forward in BAT ( Best Available Techniques)<br />

Reference Documents (BREF).<br />

- Striving for continuous improvement of<br />

energy efficiency by sourcing less energy<br />

consuming products and services.<br />

Our quality policy is based on:<br />

- Controlled, repeatable production processes.<br />

- Observing agreements with customers as<br />

to quality, reliable delivery and service.<br />

- Guaranteeing consistency of product<br />

properties.<br />

- Continuous improvement of products,<br />

processes, systems and human skills.<br />

The implementation of this policy is reflected<br />

in our company objectives and long term<br />

targets.


2.1.2 Plan<br />

On a yearly basis, <strong>Sappi</strong> Nijmegen BV takes<br />

complete stock of all effects on the environment<br />

resulting from its business operations,<br />

using a special analysis tool called EcoSig. The<br />

tool enables us to prioritize effects, thus allowing<br />

for informed choices. This environmental analysis<br />

also provides for all planning requirements of the<br />

ISO 14001:2004 standard, with regard to:<br />

• environmental aspects<br />

• compliance to legislation and regulations<br />

• objectives, targets and programs<br />

The analysis allows for a differentiation on the<br />

following criteria:<br />

• Non-adherence to legislation and regulations<br />

• Failure to achieve general objectives in<br />

terms of BBT (IPPC: BAT / BREF)<br />

• Degree of harmfulness to the environment<br />

• Increased emission as a result of special /<br />

non-standard business operations<br />

• Increased emission in case of incidents or<br />

emergencies<br />

• Concern from or interest by third parties<br />

Reliability of numerical data<br />

During the reporting period of <strong>2011</strong>, there<br />

has been one case of process modification.<br />

Boiler 8 has been dismantled and scrapped.<br />

The major changes with regard to the item<br />

analysis scores are as follows:<br />

• Air: ammonia emission scores higher, due<br />

to the use, in the course of 2010, of a latex<br />

containing slightly more ammonia.<br />

• Water: suspended solids emission scores<br />

lower, because in <strong>2011</strong> there has been no<br />

bulking sludge from secondary settlement<br />

to the waste water treatment plant.<br />

• Soil: tank storage of chemicals scores higher,<br />

because of additional requirements in<br />

the new <strong>Environmental</strong> Management Act.<br />

Monitoring of historical pollution scores lower,<br />

due to a ruling issued by the City of<br />

Nijmegen.<br />

• Waste: as there has been no more coating<br />

waste disposal during the past few years,<br />

this item has been taken out of the analysis.<br />

• For reasons of ISO 50001 compliance, this<br />

item has been added to the analysis.<br />

The measures are listed, per compartment, in<br />

chapter 3, along with objectives and results.<br />

Every year, budgets are allotted to projects,<br />

including projects aimed at environmental<br />

performance improvement.<br />

2.1.3 Do<br />

Management system agents and auditors<br />

Within <strong>Sappi</strong> Nijmegen BV’s management system<br />

(pertaining to health & safety, quality<br />

and environment), management system<br />

agents for the different departments and auditors<br />

play an important part. The agents are<br />

largely responsible for executive aspects of<br />

the system, such as internal communication,<br />

counselling and the implementation of corrective<br />

measures. The specially trained auditors<br />

take care of internal audits.<br />

Thanks to the efforts and commitment of these<br />

agents and auditors, <strong>Sappi</strong> Nijmegen BV<br />

is able to maintain the current level of efficiency<br />

of its management system and accomplish<br />

its ambitious objectives.<br />

Education and training<br />

Where necessary, employees are specifically<br />

educated on activities that have possible impact<br />

on the environment. How exactly this<br />

education takes place, can vary according to<br />

function. All formal trainings are listed in the<br />

Education Plan of the Human Resources Department.<br />

Employee involvement<br />

Weekly newsletters inform the mill’s employees<br />

on a broad range of issues, including<br />

safety and the environment.<br />

Early in 2008, the mill started out on the road<br />

toward Lean Transformation. The first phase<br />

of this journey is dedicated to developing and<br />

studying improvement ideas in special working<br />

groups consisting of representatives<br />

from the different departments. These can<br />

cover many topics, from production related<br />

suggestions to initiatives in the field of administration.<br />

The primary concern in these efforts<br />

is reduction of cost and time,<br />

but this same process of Lean Transformation<br />

also generates many improvement ideas<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 13


elated to safety and the environment. In general,<br />

Lean is a methodology aimed at continuous<br />

improvement of work processes.<br />

Document management<br />

As mentioned above, all management systems<br />

relating to quality and environment and<br />

health & safety (ISO 9000, ISO 14000 and<br />

OHSAS 18000, respectively) have been integrated<br />

in 2004. All documents pertaining to<br />

this integrated management system have<br />

been published to the company intranet, so<br />

that they are readily available throughout the<br />

company.<br />

The entire management system has been<br />

certified since 2005.<br />

Control<br />

The degree of control over environmental issues<br />

is determined and registered through<br />

EcoSig, with all defining characteristics of the<br />

process involved and the type of control observed.<br />

Based on these findings, the overall<br />

level of control is determined. Control over<br />

major environmental issues (and impact on<br />

the environment) is one of the key functions<br />

of the environmental management system.<br />

For all aspects of environmental performance,<br />

assurances are in place to help achieve the<br />

desired level of control, which is documented<br />

in procedures, instructions and other specified<br />

routines within the management system.<br />

Emergencies<br />

The management system also provides procedures<br />

to ensure that the organization is<br />

prepared for incidents and emergencies. These<br />

have been aligned (based on drills and<br />

practice) with the internal fire brigade and the<br />

authorities in charge. Copies of the emergency<br />

plan have been made available to the authorities.<br />

Hazardous substances present at <strong>Sappi</strong> Nijmegen<br />

BV are stored according to all relevant<br />

legislation and regulations (Hazardous Substances<br />

directives: PGS-15/NRB).<br />

14 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

2.1.4 Check<br />

Registration, measurement and inspection<br />

Emission levels at the mill are regularly measured<br />

by <strong>Sappi</strong> Nijmegen BV itself or in commission<br />

of the company. Measurements and<br />

registrations to be carried out per department<br />

are documented in a fixed program, listing all<br />

measurements that are legally required and<br />

those that take place on the initiative of a given<br />

department or the mill as a whole. All<br />

measurements and inspections are documented.<br />

and this documentation is always<br />

available at the mill.<br />

Measurements and registrations are determined<br />

on the basis of procedures and instructions<br />

that are part of the environmental<br />

management system. Registrations are stored<br />

in several locations. The Safety and Environment<br />

Department is responsible for coordination<br />

of data availability.<br />

According to procedures and instructions as<br />

defined in the environmental management<br />

system, periodical environment inspections<br />

take place, the results of which (together with<br />

a record of the corrective measures taken in<br />

case of deviations) are available to the relevant<br />

authorities.<br />

Deviations<br />

Observed deviations or shortcomings are documented<br />

in writing, and procedures as prescribed<br />

by the management system are adjusted<br />

by way of documentation and<br />

implementation of corrective measures, to<br />

prevent repetition and to ensure restriction or<br />

elimination of the effects of deviations.<br />

Preventive measures are taken to preclude<br />

potential defects in the future. Deviations observed<br />

in checking the values provided by<br />

inspection, measurement and registration are<br />

carefully assessed and where necessary followed<br />

up on by corrective and/or preventive<br />

measures.


Complaints and reports<br />

The environmental management system also<br />

provides procedures and instructions for dealing<br />

with registration, handling, documentation<br />

and reporting – both internally and externally<br />

– of complaints. Apart form this,<br />

procedures have been defined for legally required<br />

reporting of (temporary) process<br />

changes to the authorities.<br />

In <strong>2011</strong>, <strong>Sappi</strong> Nijmegen BV received one complaint.<br />

Due to miscommunication, no permit was<br />

issued to a ship’s captain for unloading cellulose.<br />

This has been reported by way of complaint to<br />

the Province of Gelderland. The company has<br />

been advised of the incident, after which the permit<br />

was issued as a retroactive correction.<br />

There have been five instances of legally required<br />

or preventive reports to the authorities. All complaints<br />

and reports are followed up by corrective<br />

measures where necessary. Appendix 5 contains<br />

an overview of complaints received and<br />

reports submitted by <strong>Sappi</strong> Nijmegen BV.<br />

Audits<br />

Compliance to all elements of the environmental<br />

management system according to the<br />

ISO 14001:2004 standard is ensured by internal<br />

and external audits, complemented by<br />

management reviews. These audits – both<br />

internal and external – periodically review all<br />

elements, aspects and components of the<br />

environmental management system to assess<br />

whether the principal goal of the system<br />

– control and reduction of impact of business<br />

operations on the environment – is actually<br />

being achieved and whether agreements<br />

made are adhered to in daily practice. Based<br />

on the results of this assessment, Non Conformity<br />

Notes are drafted and adjustments<br />

and/or corrections are made to the management<br />

system and its application.<br />

These documents are available for review by<br />

the authorities, so that they can determine<br />

how the company has followed up on both<br />

internal and external audits and checks.<br />

All measures taken are recorded in a progress<br />

monitoring system, which is part of the<br />

yearly audits and management reviews.<br />

In 2012, <strong>Sappi</strong> Nijmegen BV will also perform<br />

the annual environmental analysis and an<br />

overall assessment as to progress in achieving<br />

the self-imposed objectives. New targets<br />

have been defined for the period <strong>2011</strong><br />

through 2015.<br />

Results of internal audits in <strong>2011</strong><br />

In <strong>2011</strong>, internal audits on working conditions<br />

and environmental performance against the<br />

background of the management system have<br />

taken place in all departments of <strong>Sappi</strong> Nijmegen<br />

BV. These audits were coordinated by<br />

internal auditors, always in other departments<br />

than the ones they are personally attached to,<br />

as a safeguard for impartiality.<br />

Around 17 improvement actions have been<br />

defined in <strong>2011</strong>, relating to quality, working<br />

conditions and – in approximately 33% of all<br />

cases - the environment.<br />

Strong points were the following:<br />

• All (legally required) inspections and tests<br />

have been recorded in SAP, the maintenance<br />

system.<br />

• A carefully designed contingency plan is in<br />

place.<br />

Key areas for improvement related to:<br />

The absence of clear agreements concerning<br />

post-calamity assessment, reporting and correction.<br />

Air-conditioning fills are recorded, but not added<br />

to the logs for the installation concerned.<br />

Results of external audits in <strong>2011</strong><br />

There have been no external audits of the<br />

management system in <strong>2011</strong>. <strong>Sappi</strong> Fine Paper<br />

Europe holds one ISO certification for all<br />

its mills. These are audited in rotation. In December<br />

<strong>2011</strong>, document assessment in preparation<br />

for the ISO 50001 certification audit<br />

took place.<br />

2.1.5 Act<br />

Management review<br />

The aim of management reviews (assessment<br />

by mill management) is to verify whether objectives<br />

and targets have been met and to<br />

judge the efficiency of the (environmental)<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 15


management system. Based on this assessment,<br />

it is then possible to make adjustments<br />

to environmental policies in order to ensure<br />

continuous improvement, both in environmental<br />

performance and in the management<br />

system.<br />

Summary of the management review<br />

There were two management reviews in<br />

<strong>2011</strong>, in April and September. One of the<br />

conclusions is that the management systems<br />

are not sufficiently efficient when it comes to<br />

realizing targets.<br />

As a result, new constructions are now under<br />

review, using the Lean Performance approach.<br />

2.2 Overview of environmental<br />

licenses and regulations<br />

2.2.1 Wet Milieubeheer – <strong>Environmental</strong><br />

Management Act (WM License)<br />

<strong>Sappi</strong> Nijmegen BV holds a WM License issued<br />

by the Province of Gelderland. This<br />

license has been renewed in 2010.<br />

The <strong>Sappi</strong> waste water treatment plant in<br />

Weurt holds a separate WM License from the<br />

City of Beuningen. This license has been renewed<br />

in 2007.<br />

Reports and visits related to the <strong>Environmental</strong><br />

Management Act<br />

In <strong>2011</strong>, a modification in business practice<br />

has been reported to the Province of Gelderland,<br />

concerning the decommissioning of<br />

Boiler 8.<br />

On May 17 <strong>2011</strong>, representatives of the Province<br />

of Gelderland visited the mill in the<br />

context of project “Night Owl”, intended to<br />

check compliance to environmental licenses<br />

during evening hours and throughout the<br />

night. No violations of the <strong>Environmental</strong> Management<br />

Act were found during this visit. It<br />

16 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong>


has, however, been agreed that the procedures<br />

on alerting provincial authorities in the<br />

case of unforeseen incidents will be made<br />

available for review by the Province. This has<br />

been done.<br />

On August 19 <strong>2011</strong>, representatives of the<br />

Province of Gelderland visited <strong>Sappi</strong> Nijmegen<br />

BV to learn how data reported in the<br />

PRTR statement are assembled. (This is done<br />

using EMAS procedures.) No irregularities<br />

were found and it was concluded that “the<br />

methods used provide reliable data.”<br />

On December 7 <strong>2011</strong>, provincial representatives<br />

visited <strong>Sappi</strong> Nijmegen BV to check on<br />

license regulations. Five irregularities were<br />

found, four of them of an “administrative” nature,<br />

concerning documents which had not<br />

(yet) been made available, and one violation<br />

with regard to installations. The latter concerns<br />

a wall in the gas container storage room,<br />

where the presence of a window is in conflict<br />

with the required 60 minutes fire resistance.<br />

For all irregularities dates have been agreed<br />

for the completion of corrective measures.<br />

2.2 Water Act<br />

On December 22 2009, the new Water Act<br />

became effective, replacing, among other<br />

provisions, the Surface Water Pollution Act.<br />

<strong>Sappi</strong> Nijmegen BV holds a license issued by<br />

the Province of Gelderland in May 2004, but<br />

under the new Water Act the City of Beuningen<br />

is now responsible for granting permissions<br />

where indirect discharges of purified<br />

waste water are concerned, as is the case at<br />

<strong>Sappi</strong> Nijmegen BV. These discharges now<br />

fall under the provisions of the <strong>Environmental</strong><br />

Management Act. This transition of control<br />

from national (Rijkswaterstaat) to local authority<br />

(the City of Beuningen) was formalized in<br />

January <strong>2011</strong>.<br />

Each year, all required data as to waste water<br />

discharged in this manner, are reported to the<br />

authorities (see Appendix 2). A small amount<br />

of domestic waste water from the offices is<br />

discharged into the communal sewer system.<br />

License for sewage discharge under<br />

the Water Act<br />

The license for emergency transfer into the<br />

communal sewer system has been issued on<br />

and been active as of December 30, 2003.<br />

The emergency transfer installation is located<br />

on the company premises at Ambachtsweg,<br />

Nijmegen. As of December 2009, when the<br />

new Water Act became effective, authority in<br />

the area of sewerage discharge passed from<br />

the Waterschap Rivierenland to the Province<br />

of Gelderland, the governing body in charge<br />

of licenses under the <strong>Environmental</strong> Management<br />

Act.<br />

2.2.3 Groundwater Act<br />

As part of the Third Water Management Plan<br />

Gelderland for 2005 – 2009, the Province of<br />

Gelderland has update all existing licenses,<br />

assessing groundwater extractions on effectiveness,<br />

efficiency and durability and where<br />

necessary modifying the allotted extraction<br />

area to fit actual water consumption. In this<br />

context, <strong>Sappi</strong> Nijmegen BV has been granted<br />

an updated license in October 2008.<br />

2.2.4 Kernenergiewet – Act on the Use<br />

of Nuclear Energy (Kew)<br />

Kew, the Act on the Use of Nuclear Energy,<br />

regulates the use of ionizing radiation sources.<br />

For the mass gauges (thickness gauges)<br />

in use at the mill, <strong>Sappi</strong> Nijmegen BV has requested<br />

a revision of the current equipment<br />

permits in July of 2006. In August 2006, the<br />

revision license was issued by the Ministry of<br />

VROM according to the provisions of the Act<br />

on the Use of Nuclear Energy. The license is<br />

subject to certain requirements as to transport,<br />

application, checking, calibration and<br />

maintenance, this last task to be performed<br />

by authorized personnel only. <strong>Sappi</strong> Nijmegen<br />

BV meets all stipulated demands, including<br />

those relating to maintenance.<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 17


2.2.5 License NOx and CO2 emission<br />

rights<br />

On January 1, 2005, the system of emission trading,<br />

or Cap and Trade, was introduced on an<br />

international (European) level for CO 2. As of June<br />

1, 2005, the same is true for emission of NO x.<br />

Trade in NO x emission rights is an internal<br />

Dutch affair.<br />

Aim of the system is to allow for compliance to<br />

the arrangements of the Kyoto protocol.<br />

<strong>Sappi</strong> Nijmegen BV has been issued a license to<br />

participate in this system of trading in NO x and<br />

CO 2 emission rights. For the plan period of 2008<br />

- 2012 <strong>Sappi</strong> Nijmegen BV has drawn up an<br />

NO x and CO 2 emission monitoring plan,<br />

which has been submitted to (and approved<br />

by) NEA, the Dutch Emission Authority (Nederlandse<br />

Emissieautoriteit).<br />

NEA is the authority in charge of enforcing provisions<br />

for trade in NO x and CO 2 emission rights.<br />

To this purpose, NEA issues licenses, keeps record<br />

of emission rights balances and acts as a<br />

general supervisor.<br />

Requirements as to the measuring of CO 2<br />

emission have been standardized on a European<br />

level.<br />

On November <strong>2011</strong>, a Nea audit took place to<br />

check measuring, reporting, validation and quality<br />

control procedures. Administrative aspect<br />

and installations have been evaluated, but no<br />

report has yet been received listing the conclusions.<br />

18 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

2.2.6 Requirements under standard law<br />

and regulations<br />

The legislative context in which <strong>Sappi</strong> Nijmegen<br />

BV operates when it comes to environmental<br />

issues, is made up of requirements<br />

pertaining to licenses, obligations arising from<br />

standard laws and regulations and signed agreements<br />

and charters (see section 2.3 Charters).<br />

The relevant standard laws and regulations<br />

applicable to <strong>Sappi</strong> Nijmegen BV have been<br />

recorded in a dedicated procedure within the<br />

management system.<br />

Appendix 6 contains an overview of the most<br />

significant laws and regulations.<br />

The procedural approach within the system is<br />

intended to support management of tasks<br />

and responsibilities based on the legislative<br />

context as described above and to assess<br />

whether and ensure that the organization<br />

operates within the limits as prescribed by<br />

law. Compliance to these laws and regulations<br />

is specifically audited on a yearly basis.<br />

During the <strong>2011</strong> theme audit, six deviations<br />

were found, four concerning work conditions<br />

and two with respect to the environment. The<br />

latter are related to updating the air-conditioning<br />

logs after maintenance and updating the<br />

list of legal inspections. An improvement<br />

measure has been defined to correct the situation.


2.3 Charters<br />

Charters, also in the environmental sense, are<br />

(voluntary) agreements between the authorities<br />

(state, province, city council or district<br />

water board) and a group of (branch related)<br />

companies, as part of the Industrial Target<br />

Group Policy. Their aim is to provide a coordinated,<br />

structured approach to environmental<br />

issues in which measures to be taken are<br />

phased over time, so that individual companies<br />

have certain assurances for the longer<br />

term.<br />

2.3.1 Convenant Integrale Milieutaakstelling<br />

– Charter Overall <strong>Environmental</strong><br />

Targets (IMT)<br />

As part of Overall <strong>Environmental</strong> Targets<br />

charter, in which <strong>Sappi</strong> Nijmegen BV participates,<br />

three plan periods have been defined<br />

for which the individual companies have laid<br />

down environmental measures in Corporate<br />

<strong>Environmental</strong> Plans. Which of these measures<br />

have been taken by <strong>Sappi</strong> Nijmegen BV<br />

in the context of the most recent Corporate<br />

<strong>Environmental</strong> Plan (BMP-3), is documented<br />

in the EMAS <strong>Statement</strong> for 2010. The IMT<br />

charter, which ended on December 31 2010,<br />

has not been renewed.<br />

2.3.2 Long-term Agreement on Energy<br />

Efficiency for ETS companies<br />

(MEE - Meerjarenafspraak Energie-efficiëntie)<br />

On October 2 2009, the Long-term Agreement<br />

on Energy Efficiency for ETS companies<br />

(Meerjarenafspraak Energie-efficiëntie ETSondernemingen)<br />

was signed. ETS stands for<br />

Emission Trading System, the European system<br />

for trade in emission rights. Companies<br />

participating in the Charter for Benchmarking<br />

and obliged to participate in the European<br />

system for trade in emission rights - and both<br />

conditions apply to <strong>Sappi</strong> Nijmegen BV - are<br />

automatically carried over to participation in<br />

MEE. The charter provides agreements toward<br />

significant contributions in improving<br />

energy efficiency in a period of ten years ending<br />

in 2020 by:<br />

• Taking profitable measures to improve energy<br />

efficiency within the companies’ own<br />

facilities and throughout their supply and<br />

delivery chains;<br />

• Strategically investigating options to save<br />

energy in the long term.<br />

Under these long-term agreements <strong>Sappi</strong> Nijmegen<br />

BV has created an Energy Efficiency<br />

Plan and will participate in various projects in<br />

the context of the charter.<br />

2.3.3 Resolution for Packaging, Paper<br />

and Board Management<br />

<strong>Sappi</strong> Nijmegen BV is registered with VRN<br />

(Verpakkingen Recycling Nederland – the<br />

Dutch foundation for recycling of packaging<br />

materials) in order to comply with the regulations<br />

based on the Resolution for Packaging<br />

Management, which makes it obligatory for<br />

producers to report on the volumes of packaging<br />

material they use. These reports are<br />

submitted through branch organization VNP,<br />

the Royal Society of Dutch Paper and Board<br />

Producers.<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 19


Objectives of the environmental policy:<br />

measures and achievements (targets)<br />

3.1 Introduction<br />

Achieving targets<br />

General targets based on the overall policy<br />

(policy statement) are translated to specific<br />

targets in environmental performance, see<br />

the targets table under Summary, page 4,<br />

and the separate objectives in this chapter.<br />

Targets for realization of environmental objectives<br />

are listed in this chapter according to<br />

subject matter and paragraph as specific<br />

measures in the section ‘Measures implemented<br />

/ measures planned / status’. Considering<br />

the modest size of the organization,<br />

targets (actual measures to be taken) are set<br />

by one department (in most cases Manufacturing)<br />

and managed by one project leader.<br />

The targets are not necessarily defined in<br />

terms of specific figures. The department /<br />

project leader reports on progress in achieving<br />

the targets and on the effects of the<br />

measures implemented, thus facilitating yearly<br />

assessments of the extent to which efforts<br />

on a specific issue contribute to general targets<br />

in the field of environmental performance.<br />

In <strong>2011</strong>, new targets have been defined for<br />

the period through 2015. The base year is<br />

2010, except for energy, where 2009 is the<br />

base year, due to choices made in energy<br />

management according to ISO 50001.<br />

Targets of 0% signify the ambition to maintain<br />

the level of performance from the base year,<br />

because reductions have already been achieved<br />

during the now expired IMT period and/<br />

or because of the fact that emissions are already<br />

below BAT/Bref limits. See paragraph<br />

3.11.<br />

Key indicators<br />

The paragraphs below list targets (key indicators)<br />

and details per type of emission,<br />

The figures (‘R’) in this chapter’s tables represent<br />

the (indexed) ratio of total year consumption<br />

and effect on the relevant area (‘A’),<br />

divided by total year production (‘B’).<br />

A (year consumption/effect on the relevant<br />

area) : B (total year production) = R (result)<br />

Also listed are measures (targets) implemented<br />

so far and those with a certainty of being<br />

carried out in the future to further reduce impact<br />

on the environment, along with the status<br />

concerning actual and expected achievement<br />

of objectives.<br />

Facts and figures<br />

The year totals in consumption and effect (the<br />

company loads) in the relevant area (emissions)<br />

and the total year production figures can<br />

be found in Appendix 2, Facts and figures.<br />

Specific action: annual planning with regard<br />

to working conditions, safety and the environment<br />

The annual planning as recorded in the management<br />

report (for the <strong>Sappi</strong> year, which<br />

runs from October through September) reflects<br />

the operational translation of measures<br />

in the field of working conditions, safety and<br />

the environment (prompted by the results of<br />

internal or external audits, for instance, or based<br />

on suggestions by employees). Progress<br />

on these operational plans is monitored by<br />

mill management on a monthly basis.<br />

Comparison to BAT-Bref / IPPC (Paper &<br />

Pulp) and E-PRTR<br />

The final paragraph of this chapter compares<br />

the levels of actual emission for a number of<br />

the categories in the previous paragraphs to<br />

the theoretical level of emission if Best Available<br />

Techniques (BAT) as defined for the paper<br />

and pulp industry, had been used.<br />

Modifications<br />

Based on the annual environmental analysis<br />

for <strong>2011</strong> and the environmental management<br />

system there is no cause for modifications or<br />

additions to facts and figures or (key) indicators,<br />

nor have there been changes in the organization<br />

that would make such modifications<br />

necessary. See paragraph 2.1.2.<br />

New targets, however, have been set due to<br />

expiration of the BMP-3 period.<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 21


3.2 Air<br />

Major aerial emissions are emissions of NO x,<br />

CO 2 and CO by the combined heat-powerplant<br />

and, to a lesser degree, the infrared jets<br />

and mixed-air heaters of the local paper machine,<br />

PM 7. Apart from this, there is some<br />

emission of ammonia and dust.<br />

There is no emission of gasses generally assumed<br />

to contribute to global warming, such<br />

as N2O, HFC’s, PFC’s and SF6, nor is there<br />

any emission of SO2 since the source of energy<br />

is natural gas. Emissions of CH4 (methane)<br />

at <strong>Sappi</strong> Nijmegen BV, expressed in tons<br />

CO 2 equivalent (reference substance) are related<br />

to the amount of natural gas consumption<br />

and automatically calculated by using a<br />

fixed factor in the e-MJV. Emissions are reported<br />

according to this calculation.<br />

CO 2 and NO x emissions are the result of the<br />

use of natural gas, the primary source of energy<br />

for the production process. The volumes<br />

of these emissions, see Appendix 2, are directly<br />

related to the amount of energy necessary<br />

to produce one ton of paper. There is no<br />

SO2 emission.<br />

3.2.1 Energy<br />

Target (related to climate change)<br />

The target for 2015 is 5435 MJ/gross tons<br />

In <strong>2011</strong>, an energy management system has<br />

been established according to ISO 50001<br />

standards. The certification audit is planned<br />

for January 2012. For this management system,<br />

based on ISO 50001 considerations,<br />

2009 has been chosen as the base year.<br />

Another deliberate choice concerns progress<br />

reporting, which will be done in the environmental<br />

statement. Energy consumption is<br />

calculated on a daily basis, with gas con-<br />

22 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

sumption, sourced electricity and gross production<br />

as the determining factors. The diagram<br />

above shows the average year volumes.<br />

At this time, <strong>Sappi</strong> Nijmegen BV does not<br />

(yet) use energy from renewable sources.<br />

Measures implemented / measures planned<br />

/ status in this plan period<br />

In 2005 VNP, the association of Dutch paper<br />

and board producers, published a ‘vision document’<br />

concerning the future of paper production<br />

in The Netherlands. One important<br />

aspect of the vision presented in this paper, is<br />

the so-called Energy Transition Paper Chain,<br />

a concept aimed at 50% reduction of the energy<br />

used for the production of paper and<br />

board by 2020. To help achieve this ambitious<br />

objective, a Strategic Innovation Agenda<br />

has been drafted by way of an Innovation<br />

Roadmap outlining the 5 different stages or<br />

components of an overall innovation program:<br />

energy management, energy neutral<br />

paper, the paper chain of the future, biological<br />

refinement and water free paper production.<br />

These programs are coordinated by the<br />

branch association Royal VNP and the Knowledge<br />

Centre for Paper and Board. Meanwhile,<br />

several research projects (see below) have<br />

been initiated within the framework of this initiative.<br />

More information is available at www.<br />

vnp-online.nl<br />

<strong>Sappi</strong> Nijmegen BV is also one of the participants<br />

in the CapWa project - Capture of evaporated<br />

Water with novel membranes - aimed<br />

at recapturing (demi)water from vapour<br />

using selected separation membranes. For<br />

the paper industry this could prove to be an<br />

interesting technology, preserving not only<br />

water, but energy as well. Water which has<br />

been reclaimed in this way, could then be<br />

channelled back into the production process,<br />

as kettle water, for instance. On a modest<br />

scale, the membrane technology has already<br />

proven its viability, so the current project is<br />

primarily aimed at up scaling its usability to an<br />

industrial level. Pilots are underway at a power<br />

station and in a paper mill. The total bud-


get for the project is 4.7 M€. Dutch partners<br />

in the project, apart from <strong>Sappi</strong> Nijmegen BV,<br />

include The University of Twente and the<br />

Knowledge Centre for Paper and Board. In<br />

<strong>2011</strong>, KEMA performed a practical test at<br />

<strong>Sappi</strong> Nijmegen. More information is available<br />

at: www.kcpk.nl<br />

In <strong>2011</strong>, a decision model has been defined<br />

for the combined heat/power plant, which<br />

enables operators to shut down certain parts<br />

of the plant during production stops. This will<br />

allow for savings of approx. 100 MJ/tons of<br />

energy.<br />

In <strong>2011</strong>, the pressure in the compressed air<br />

system has been reduced. Compressing air<br />

requires a lot of energy. Reducing the operational<br />

pressure in the system, saves energy.<br />

In August <strong>2011</strong>, research was done on energy<br />

efficiency. A number of energy saving modifications<br />

will take place as part of the rebuild,<br />

planned for 2012. All other measures<br />

are listed in the opportunity register for energy<br />

savings which is part of the ISO 50001<br />

management system established in <strong>2011</strong>.<br />

Document assessment took place in December<br />

<strong>2011</strong>. The certification audit will take<br />

place in January 2012.<br />

For 2012, a rebuild of the paper machine is<br />

planned. During this rebuild, adjustments will<br />

be made allowing for the exclusive use of<br />

hardwood cellulose as raw material. Other<br />

adjustments will be aimed at increasing (cost)<br />

efficiency. As far as energy is concerned, this<br />

will primarily be accomplished by projects aimed<br />

at energy recovery.<br />

3.2.2 Ammonia (NH3)<br />

Target (related to acidification)<br />

Maintaining the performance level of 2010<br />

(one fourth of the allowed quantity)<br />

Status of measures in this plan period<br />

• Emission of ammonia is a result of small<br />

rest percentages of ammonia in the raw<br />

materials used for coating.<br />

• Emission levels have been calculated since<br />

2004 based on the so-called mass balance:<br />

the proportion of ammonia in the ammonia<br />

containing latices used. This method<br />

is in accordance with the provisions of the<br />

WM license.<br />

• The decrease in <strong>2011</strong>, as compared to<br />

2010, is caused by a choice made in the<br />

latter year, driven by quality considerations,<br />

for a type of latex with a slightly higher ammonia<br />

content. The intention remains to<br />

use only latex types with no ammonia content.<br />

3.2.3 CFC<br />

Target (related to ozone layer depletion)<br />

No more re-filling with newly produced<br />

HCFK’s as of 2010<br />

Status of measures in this plan period<br />

The air-conditioning equipment used by <strong>Sappi</strong><br />

Nijmegen B.V. contains some 230 kilograms<br />

of R22 (HCFK: freons). Maintenance of<br />

this equipment is restricted to a qualified con-<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 23


tractor (STEK). No newly produced HCFK<br />

has been added in <strong>2011</strong>. Therefore, no additional<br />

measures are necessary.<br />

3.2.4 Odour<br />

Target (related to inconvenience)<br />

No odour emission<br />

Status of measures in this plan period<br />

Emissions at <strong>Sappi</strong> Nijmegen BV do not lead<br />

to detectable odour pollution outside of the<br />

premises. No additional measures are necessary.<br />

3.2.5 Dust<br />

Target (related to dissemination)<br />

No dust pollution<br />

Status of measures in this plan period<br />

Dust emission is the result of periodical filling<br />

of the starch containers. Total emission per<br />

year, based on a single measurement, is approx.<br />

40 kg. There have been no changes in<br />

installation or process circumstances since.<br />

3.3 Water<br />

Intaken groundwater is used in the production<br />

process.<br />

Sluice and regeneration water from the heatpowerplant<br />

is transferred, along with process<br />

waste water, to the <strong>Sappi</strong> Nijmegen owned<br />

purification installation in Weurt. The same is<br />

true for part of the waste water from the laboratories,<br />

the other part of which is drained to<br />

communal sewage - exact percentages are<br />

impossible to specify. Approx. 1% of the mill’s<br />

total water consumption concerns domestic<br />

water used in the offices. Waste water resulting<br />

from domestic use is drained to communal<br />

sewage.<br />

24 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

3.3.1 Groundwater used in production<br />

processes<br />

Target (related to dehydration)<br />

Maintaining performance level of 2010<br />

Status of measures in this plan period<br />

During the last plan period of 2003-2010, water<br />

consumption has been reduced from approx.<br />

15 m 3 /tons to approx. 8 m 3 /tons.<br />

According to the IPPC reference documents,<br />

the production of one ton of graphic paper<br />

requires 10 – 15 m 3 of water, see paragraph<br />

3.11.<br />

Further reductions are not expected for this<br />

plan period.<br />

3.3.2 Pollution units (PU’s)<br />

Target (related to dissemination)<br />

Maintaining performance level of 2010<br />

Measures implemented / measures planned<br />

/ status in this plan period<br />

The increase in <strong>2011</strong> as compared to 2010 is<br />

caused by higher load in the waste water<br />

treatment plant. This higher load, in turn, was<br />

caused by the extensive use of broke as a result<br />

of poor runability on the paper machine.<br />

<strong>Sappi</strong> Nijmegen BV is one of the participants<br />

in project Waterwaarde – The Value of Water<br />

- aimed at filtering green fatty acids from the<br />

process water used in paper and board production.<br />

As part of the biological refining pro-


gram of project Energy Transition Paper<br />

Chain, researchers are investigating practicable<br />

innovations that add value to the raw materials<br />

currently in use by the paper industry.<br />

Today, production of fatty acids is countered<br />

by adding biocides. This slows acid formation<br />

down to a point where those acids that are<br />

still being produced can be broken down in<br />

the waste water purification process. In the<br />

context of project Waterwaarde a pilot installation<br />

has been built to isolate fatty acids from<br />

paper industry process water and locate the<br />

best suited point in the process to do so.<br />

In <strong>2011</strong>, research was conducted on possibilities<br />

to isolate fatty acids at an early stage of<br />

the production process, during stock preparation.<br />

<strong>Sappi</strong> Nijmegen has participated in<br />

this research. More information is available at<br />

www.kcpk.nl<br />

In 2012, additional research will be conducted<br />

on reducing the loss of fatty acids in<br />

the coating kitchen and other components of<br />

the production chain.<br />

3.3.3 Nitrogen (N) and Phosphor (P) in<br />

waste water<br />

Target (related to composting)<br />

Use of waste nutrients as of 2012<br />

Measures implemented / measures planned<br />

/ status in this plan period<br />

<strong>Sappi</strong> Nijmegen BV’s water purification plant<br />

and the sewage water purification installation<br />

owned by Waterschap Rivierenland are both<br />

located in the industrial area of the city of<br />

Weurt, Jonkerstraat, Industrial Zone West Kanaaldijk.<br />

The two plants are on adjacent lots.<br />

As the waste water from paper production is<br />

not rich enough in nitrogen (N) and phosphate<br />

(P) to ensure proper natural purification,<br />

both elements are added in the waste<br />

water treatment process, in a mix of nutrients<br />

purchased for this purpose and added in prescribed<br />

dosages.<br />

The adjacent, municipal waste water treatment<br />

plant, with a capacity of 400,000 pollution<br />

units, processes domestic waste water<br />

from the city of Nijmegen and the surrounding<br />

villages, which, as is generally true for domestic<br />

waste water, contains a relatively high<br />

proportion of N and P, released in different<br />

phases of the purification process and ending<br />

up in a mixed stream.<br />

An idea has been worked out to use this nitrogen<br />

and phosphor containing mixture in<br />

the waste water treatment plant at <strong>Sappi</strong> Nijmegen.<br />

In <strong>2011</strong>, requests for a license and<br />

financial support have been submitted and a<br />

first agreement has been reached. It is expected<br />

that technical realization will start in<br />

the spring of 2012.<br />

3.4 Waste material<br />

Waste material is collected separately, according<br />

to procedures in the environmental management<br />

system. Every month, data on<br />

waste material, both quantitative and qualitative,<br />

are reported internally.<br />

3.4.1 Purification sludge<br />

Target (related to disposal)<br />

Maintaining performance level of 2010<br />

Status of measures in this plan period<br />

During the last plan period, 2003-2010, purification<br />

sludge volume has been reduced<br />

from 42 kg/tons to 20 kg/tons. Further reductions<br />

are not expected for this plan period.<br />

The increase in <strong>2011</strong>, as compared to 2010,<br />

is caused by poor runability on the paper machine,<br />

leading to high losses of material in the<br />

months of May and June.<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 25


3.4.2. Industrial waste<br />

Target (related to disposal)<br />

Maintaining performance level of 2010<br />

Industrial waste consists of general waste<br />

from the production process, waste wood<br />

and sewage sludge. The volumes for each<br />

component are listed in Appendix 2.<br />

Status of measures in this plan period<br />

The volumes of industrial waste have been<br />

more or less consistent in recent years. Research<br />

on possible reductions in <strong>2011</strong> did not<br />

yield significant results, so that for now,<br />

maintaining current performance levels remains<br />

the most practicable target.<br />

3.4.3 Re-usable waste<br />

Target (related to disposal)<br />

Maintaining performance level of 2007-2009<br />

Re-usable waste consists of metal, wood<br />

(pallets) and paper waste (paper/board/<br />

cores). The volumes for each component are<br />

listed in Appendix 2.<br />

Status of measures in this plan period<br />

The volumes of re-usable waste have been<br />

more or less consistent in recent years. The<br />

target is to maintain the performance levels of<br />

2007 – 2009. In 2010 and <strong>2011</strong>, a once-only<br />

volume of broke has been disposed of, causing<br />

a result slightly above the set target.<br />

<strong>Sappi</strong> Nijmegen BV produces only reels,<br />

which means that all packaging at the mill<br />

consists of reel packaging. The material used<br />

is paper and the process of packaging is always<br />

closely monitored, because of strict demands<br />

for both quality and safety, especially<br />

during handling. What this means, is that there<br />

is little or no margin for manipulation of nature<br />

or volume. Amount and type of packaging<br />

material are, however, constant<br />

issues of consideration and regular assessment.<br />

The high volume in 2010 is caused by onceonly<br />

disposal of rejected paper reels.<br />

3.4.4 Hazardous waste<br />

Target (related to disposal)<br />

Maintaining performance level of 2010<br />

Hazardous waste consists of used oil, oil and<br />

water mixtures, solid oil containing waste,<br />

miscellaneous and small hazardous waste.<br />

The volumes for each component are listed in<br />

Appendix 2.<br />

Status of measures in this plan period<br />

The volumes of hazardous waste have been<br />

more or less consistent in recent years. The decrease<br />

as compared to 2010 is caused by the<br />

absence of disposals of small hazardous waste<br />

in <strong>2011</strong>. This type of waste, in contrast to used<br />

oil, can be collected and constitutes a more or<br />

less regular stream of waste. The target is<br />

maintaining the performance level of 2010.<br />

3.4.5 Material efficiency<br />

Material efficiency for the production of paper<br />

at <strong>Sappi</strong> Nijmegen BV refers to the yearly bulk<br />

stream of used raw materials and additives,<br />

expressed in tons (with the exception of energy<br />

carriers and water).<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 27


Material efficiency is based on the relation of<br />

produced paper (net saleable paper, NSP) to<br />

production loss. Production loss is the<br />

amount of purification sludge (external) and<br />

paper produced but disposed of (rejected<br />

product, unsuited for internal re-use). To facilitate<br />

objective comparisons, the bulk streams<br />

are first converted to 100% adro (100% dry<br />

substance share).<br />

Below is an overview of material efficiency,<br />

one of the key indicators in the EMAS III provisions,<br />

for paper production at <strong>Sappi</strong> Nijmegen<br />

BV.<br />

3.5 Soil<br />

3.5.1 Soil preservation<br />

The presence of certain potential sources for<br />

soil pollution within <strong>Sappi</strong> Nijmegen B.V. is<br />

inherently linked to the production process.<br />

On locations where this is the case, floors<br />

have been protected with liquid-proof layers,<br />

resistant to the chemicals used in the mill.<br />

This applies to:<br />

• work place floors<br />

• floors in storage areas for chemicals and<br />

oils<br />

• floor of the boiler house<br />

Target (related to disposal)<br />

No soil emissions<br />

All storage locations within <strong>Sappi</strong> Nijmegen<br />

B.V. have been equipped with adequate pro-<br />

Net Paper production Sales (NPS)<br />

95 % adro, in tons<br />

Purification sludge<br />

45 % adro, in tons<br />

Dirty white<br />

95 % adro, in tons<br />

Material efficiency (key indicator)<br />

Relation: NSP (purification sludge<br />

+ dirty white)<br />

28 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

Material efficiency<br />

visions to minimize the chance of soil pollution.<br />

This has been assessed in compiling the<br />

BRD (BodemRisicoDocument – Soil Risk Document),<br />

according to the NRB methodology.<br />

All measures proposed in this document have<br />

been implemented. In 2006, the document<br />

has been updated and new measures have<br />

been planned and implemented based on the<br />

new findings.<br />

3.5.2 Soil sanitation<br />

Target (related to disposal)<br />

Prevention of further spreading of present<br />

pollution<br />

Current status<br />

In the context of BSB, an exploratory investigation<br />

was conducted on the premises of<br />

<strong>Sappi</strong> Nijmegen BV in 1996, followed up by<br />

additional studies on specific locations. External<br />

consultants then suggested recommendations<br />

in a monitoring plan, which has<br />

been approved by BSB. The plan lists locations<br />

eligible for monitoring, also indicating<br />

frequency and phasing. The monitoring plan<br />

has been carried out by <strong>Sappi</strong> Nijmegen BV<br />

until January 1, 2008, when BSB Gelderland<br />

suspended its activities and the file was taken<br />

over by the City of Nijmegen.<br />

In consultation with the City of Nijmegen, a<br />

start has been made to update the previous<br />

soil surveys, to be followed by risk assessment<br />

as to severity and urgency of the existing<br />

situation. In 2008, the authorities in<br />

1985 2009 2010 <strong>2011</strong><br />

100% adro 100% adro 100% adro 100% adro<br />

120,600 114,570 197,184 187,325 217,923 207,027 194,633 184,901<br />

13,600 6,120 4,168 1,876 4,327 1,947 5,056 2,275<br />

97 92 219 208 326 310 279 265<br />

94.6 % 98.9 98.9 98.6


charge, in this case the City of Nijmegen,<br />

have been requested to rule on this assessment.<br />

Currently, at the City’s request, additional<br />

soil tests are being carried out on various<br />

locations. In October 2010 the City of Nijmegen<br />

concluded that “a situation of serious soil<br />

pollution exists” but that “as there are no immediate<br />

unacceptable risks, sanitation can<br />

wait until there are naturally suited circumstances,<br />

as in the case of new construction.”<br />

3.6 Noise<br />

Target (related to inconvenience)<br />

Meeting the standards of the ‘Zone Model’ of<br />

the City of Nijmegen<br />

The industrial area in which <strong>Sappi</strong> Nijmegen<br />

BV is located, has been divided into a number<br />

of ‘zones’ according to the Wet Geluidhinder,<br />

the Noise Pollution Act. These zones are managed<br />

by the City of Nijmegen.<br />

<strong>Sappi</strong> Nijmegen B.V. complies to all regulations<br />

pertaining to noise in the current license<br />

granted under the <strong>Environmental</strong> Management<br />

Act.<br />

3.7 Fire prevention, external<br />

safety and emergencies<br />

3.7.1 BHV organization<br />

<strong>Sappi</strong> Nijmegen BV has its own BHV organization<br />

(BedrijfsHulpVerlening – Emergency<br />

Assistance Team), which is on call 24/7, 365<br />

days in the year. The team consists of fire<br />

fighters and first-aid specialists, supervised<br />

by a BHV Coordinator. End responsibility lies<br />

with the Production Shift Leader. Apart from<br />

this BHV organization, <strong>Sappi</strong> Nijmegen BV<br />

also has an emergency team, made up of<br />

members of the management team. Depending<br />

on type and severity of the situation at<br />

hand, the emergency team can assume full<br />

control.<br />

In <strong>2011</strong>, fire fighters and first-aid personnel<br />

have practiced their knowledge and skills in<br />

adhering to procedures as stipulated in the<br />

BNP, the company emergency plan.<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 29


3.7.2 BHV resources<br />

Fire extinguishers are available at many, strategically<br />

selected locations on the mill’s premises<br />

and part of the mill is protected by a<br />

sprinkler installation.<br />

All fire extinguishers are checked on a yearly<br />

basis, the sprinkler installation is inspected<br />

once a year. For several areas housing electrical<br />

equipment, such as the computer room,<br />

extinguishing gas installations have been provided.<br />

The internal fire department has a dedicated<br />

own station and a fully equipped fire engine.<br />

3.7.3 Storage of hazardous substances<br />

Internal storage of hazardous substances<br />

(less than 10 tons, packaged) is organized<br />

according to the level of protection as stipulated<br />

in PGS. In 2005, a new storage regime<br />

was implemented for small dangerous waste<br />

(KGA), by way of response to relevant<br />

changes in PGS 15.<br />

An external firm provides storage of raw materials<br />

and additives (more than 10 tons, packaged)<br />

according to the PGS. The firm is<br />

certified according to the ISO-14001:2004<br />

standard.<br />

3.8 Traffic and Transport<br />

Logistics continue to play a vital role within<br />

<strong>Sappi</strong> Fine Paper Europe. On a yearly basis,<br />

<strong>Sappi</strong> Logistics Wesel, <strong>Sappi</strong>’s logistic headquarters<br />

in Germany from where finished products<br />

are shipped to their final destinations,<br />

reviews all transport options from a strategic,<br />

economical and environmental perspective.<br />

Regularly, <strong>Sappi</strong> reviews planning and actual<br />

execution of transport to make sure that the<br />

most efficient options are chosen for supply<br />

of raw materials and additives to its production<br />

sites and delivery of finished end products<br />

to its customers.<br />

In <strong>2011</strong>, 94% of all raw materials used was<br />

brought in by ship, the remaining 6% by road<br />

transport, Finished reels are predominantly<br />

transported by road, a relatively small proportion<br />

being shipped by waterways.<br />

30 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

The load factor of road transport is constantly<br />

monitored by <strong>Sappi</strong> Logistics Wesel and<br />

where necessary, measures are taken in consultation<br />

with hauliers, customers and internal<br />

planning. Reliability of delivery is also closely<br />

monitored in order to detect traffic problems<br />

for specific areas in an early stage.<br />

In the context of traffic and employees, a bicycle<br />

plan was developed and initiated in the<br />

first quarter of 2001 as a way to stimulate the<br />

use of bicycles, as an alternative to cars, in<br />

commuter traffic. Many employees have enthusiastically<br />

participated in this programme.<br />

3.9 Indirect environmental<br />

impacts<br />

3.9.1 Raw materials and additives<br />

Since 1998, procurement of raw materials<br />

and additives is to a large extent centralized<br />

on corporate level in <strong>Sappi</strong> Europe’s Central<br />

Purchasing function in Brussels. Goods that<br />

are used throughout the <strong>Sappi</strong> Europe organization<br />

are purchased by means of direct<br />

contracts with <strong>Sappi</strong> Europe. On call, these<br />

goods are supplied to the mills. <strong>Environmental</strong><br />

considerations play an important part in<br />

this approach, as is testified by the <strong>Sappi</strong> Sustainability<br />

Report, the latest version of which<br />

is available at www.sappi.com.<br />

To verify if and to what degree our suppliers<br />

meet the demands set by <strong>Sappi</strong> Fine Paper<br />

Europe, regular audits take place, performed<br />

by specialized audit teams. Goods that, in<br />

utilization, are unique to Nijmegen mill, are<br />

ordered separately by <strong>Sappi</strong> Nijmegen BV.<br />

(see paragraph 3.9.3 Services).<br />

3.9.2 Products (utilization and waste<br />

phases) and content of product<br />

range<br />

<strong>Sappi</strong> Nijmegen BV has drawn up a complete<br />

inventory of all environmental aspects of its<br />

products in the utilization and waste phases.<br />

These environmental aspects mainly pertain<br />

to transport in the utilization phase and recycling<br />

of paper in the waste phase.


Transport is assessed and, where possible,<br />

guided through planning of transport and logistics.<br />

In the waste phase, waste paper is by far the<br />

most important raw material for the production<br />

of new paper in the Netherlands: 75%<br />

consisting of waste paper, 25% consisting of<br />

wood fibres (source: Informatiecentrum Papier<br />

en Karton, the Information Centre for Paper<br />

and Board, papier.pagina.nl). Based on<br />

this factual situation, <strong>Sappi</strong> Nijmegen BV<br />

sees no grounds for further action on this issue.<br />

3.9.3 Services<br />

The Procurement department of <strong>Sappi</strong> Nijmegen<br />

BV is responsible for sourcing of services<br />

and (temporary) labour. The environmental<br />

impact of procured services is controlled by<br />

express conditions in all contracts, with regard<br />

to rules dictated by the (environmental)<br />

management system. Companies supplying<br />

the services are responsible for meeting these<br />

conditions. Periodically, <strong>Sappi</strong> Nijmegen<br />

BV evaluates its suppliers in order to further<br />

optimize the sourcing of services.<br />

3.9.4 External safety<br />

External safety is ensured by adequate training.<br />

Process operators, engineers, lab technicians<br />

and members of other departments<br />

dealing with (environmentally) hazardous substances<br />

have all been thoroughly trained in<br />

handling these materials. The internal fire brigade<br />

also trains regularly in dealing with environmentally<br />

dangerous situations. Special<br />

procedures have been developed to prevent<br />

mistakes in the unloading of chemicals. Control<br />

measures have been taken to prevent<br />

incidents with possible impact on the environment<br />

and energy procedures are in place<br />

for the unlikely event of environment related<br />

incidents.<br />

All incidents and reports are documented,<br />

thus providing input for the management review<br />

as well as the EcoSig environmental<br />

analysis procedures.<br />

3.9.5 Design, development and capital<br />

investments<br />

Following procedures laid down in the management<br />

system, potential environmental<br />

impact is considered in an early stage of process<br />

and product design and development<br />

by way of projects and capital investments.<br />

This way, safety and environment are vital<br />

factors in the process of decision making. All<br />

planned projects must be authorized by the<br />

Safety & Environment Department before actual<br />

start-up. When a project is finished, the<br />

same department again assesses compliance<br />

to safety aspects and environmental<br />

requirements.<br />

3.10 Effects on biodiversity<br />

In 2005, as part of the outlines of BMP-3,<br />

<strong>Sappi</strong> Nijmegen B.V. investigated the applicability<br />

of the Habitat and Bird Wildlife directive.<br />

There is a protected nature reserve within a<br />

range of 10 kilometres from the mill’s premises,<br />

the Ooijpolder, east of Nijmegen. As<br />

the mill, however, is situated on the opposite<br />

side of the city, west of Nijmegen, it has been<br />

concluded in consultation with the authorities<br />

that the Habitat and Bird Wildlife directive<br />

does not apply and that, as a result of minimal<br />

impact on the protected area, there are<br />

no consequences for <strong>Sappi</strong> Nijmegen BV.<br />

The total surface area of the mill premises covers<br />

60,000 m 2 , approximately 40,000 m 2 of<br />

which is built-on. For the waste water purification<br />

plant, the numbers are 7,000 m 2 total<br />

surface area, 2,000 m 2 built-on.<br />

3.11 Education<br />

Dedicated budgets for education are available<br />

every year. These are used for professional<br />

training, but also for classes in safety and<br />

environmental issues.<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 31


3.12 Comparison to BAT-Bref /<br />

IPPC / E-PRTR<br />

The table below lists the results of a comparison<br />

of procedures used by <strong>Sappi</strong> Nijmegen<br />

BV with Best Available Techniques in the pulp<br />

and paper industry. The assessment is based<br />

on IPPC reference documents, describing<br />

best available techniques in the industry on<br />

the basis of information exchange within the<br />

European Community according to directive<br />

96/61/EG.<br />

On March 1, 2006, the Province of Gelderland<br />

performed a test to determine whether<br />

the provisions of the European IPPC guidelines<br />

and the relating Brefs have been implemented<br />

in the business operations of <strong>Sappi</strong><br />

Nijmegen. Evaluated Brefs included Pulp and<br />

Paper, Storage and Transfer of Bulk Material,<br />

Large Burner Installations and Monitoring.<br />

The conclusion was that “<strong>Sappi</strong> Nijmegen BV<br />

has shown to have invested and continues to<br />

invest sufficient effort to ensure that its environmental<br />

performance meets all principles of<br />

Parameter Unit Emission level in<br />

case of BAT<br />

application<br />

IPPC in terms of the application of BBT. Under<br />

the provisions of the IPPC guidelines, therefore,<br />

no changes to the current environmental<br />

licenses are called for.”<br />

Explanation of higher values (in relation<br />

to BAT Bref)<br />

None. There is a slight increase in parameter<br />

values as compared to 2010, particularly in<br />

the cases of process heat and gas supply.<br />

This is caused by poor web behaviour on the<br />

paper machine in the months of May and<br />

June.<br />

3.13 European Pollutant Release<br />

Transfer Register (E-PRTR)<br />

In 2006, the E-PRTR directive, European Pollutant<br />

Release Transfer Register, became effective,<br />

This directive makes it obligatory for<br />

businesses to yearly measure and record<br />

emission levels and report findings to the authorities.<br />

The authorities are obliged to publish<br />

these data, making them publicly available.<br />

The report supplied by <strong>Sappi</strong> Nijmegen BV<br />

will be part of the electronic <strong>Environmental</strong><br />

Year Report.<br />

Comparison to BAT-Bref / IPPC / E-PRTR<br />

Emission level<br />

<strong>Sappi</strong> Nijmegen<br />

2010<br />

Emission level<br />

<strong>Sappi</strong> Nijmegen<br />

<strong>2011</strong><br />

BZV 5 kg/t paper 0.15 - 0.25 0.05 0.06<br />

CZV kg/t paper 0.5 - 1.5 0.4 0.5<br />

TSS (total<br />

suspended<br />

solids)<br />

kg/t paper<br />

0.2 -0.4 0.07 0.09<br />

total P kg/t paper 0.003 – 0.01 0.001 0.001<br />

total N kg/t paper 0.05 – 0.2 0.02 0.02<br />

debit m3/t paper 10.0 - 15.0 7.9 8.1<br />

elektricity MWh/t paper 0.7 -0.9 0.5 0.5<br />

process heat GJ/t paper 7.0 - 8.0 6.0 6.6<br />

gas supply mg NOx/MJ 30.0 - 60.0 45 50<br />

* taken from Bref Pulp and Paper<br />

See Appendix 3 for explanation of the figures<br />

32 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong>


Validator’s data<br />

This environmental statement, dealing with environmental effects for the year <strong>2011</strong>, has been<br />

subjected to validation by DNV.<br />

DNV’s accreditation number is NL-V-002.<br />

Based on documents, data and information released during the validation process as a result<br />

of investigations into the internal procedures of <strong>Sappi</strong> Nijmegen BV, Mr J.C. Stans, on behalf<br />

of DNV, declares that the environmental management system in use by <strong>Sappi</strong> Nijmegen B.V.,<br />

including its environmental policy, programme and statement, meets all requirements of the<br />

EMAS III Directive (November 29 2009, nr. 1221)<br />

Next environmental statement<br />

<strong>Sappi</strong> Nijmegen B.V. intends to publish the next EMAS statement, pertaining to <strong>2011</strong>, before<br />

July 1, 2013.<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 33


Appendix 1<br />

Glossary<br />

Term Explanation<br />

Arbo Arbeidsomstandigheden - Working conditions<br />

AWZ Afvalwaterzuivering – Waste water purification<br />

BAT/Bref EC reference document listing best available<br />

techniques in the pulp and paper industry<br />

BEES Besluit Emissie Eisen Stookinstallaties – ruling on emission limits for boiler installations<br />

BHV Short for “Bedrijfshulpverlening” – company assistance unit<br />

BMP Bedrijfs Milieu Plan - Corporate <strong>Environmental</strong> Plan<br />

BSB<br />

Bodemrisicodocument<br />

“Commissie Bodemsanering in gebruik zijnde Bedrijfsterreinen” – commission for soil sanitation<br />

of operational business areas<br />

Soil risk document - analysis of the risks of soil pollution presented by different installations on<br />

the premises<br />

BOD Biological Oxygen Demand, a measure for biodegradable pollution of waste water<br />

CFC<br />

CO en CO2 Chlorofluorocarbons, compounds used, among other things, as refrigerants in air-conditioning<br />

installations<br />

Carbon monoxide and carbon dioxide, by-products of full or partial combustion of fossil fuels.<br />

CO2 is one of the causes of global warming.<br />

COD Chemical Oxigen Demand, measure for the pollution of waste water<br />

dB(A) Decibel, measure for the volume of sound<br />

EHBO Short for “Eerste Hulp Bij Ongelukken” – first aid<br />

EMAS Eco Management and Audit Scheme, EC regulatory system for environmental management and<br />

auditing<br />

E-PRTR European Pollutant Release Transfer Register.<br />

International Organization for Standardisation, a committee setting standards for different<br />

ISO<br />

aspects of business operations, such as quality (ISO-9001:2008) and environment (ISO<br />

14000:2004)<br />

IMT Short for “Integrale Milieu Taakstelling” – overall environmental objectives<br />

IPPC Integrated Pollution Prevention and Control, EC guideline on integrated prevention and control<br />

of pollution<br />

KGA Short for “Klein Gevaarlijk Afval” – small hazardous waste<br />

LPG Liquid propane gas<br />

MTR Short for “Maximaal Toelaatbaar Risico” – maximum allowable risk<br />

NEa Nederlandse Emissieautoriteit – Dutch emission authorities<br />

NeR Nederlandse Emissie Richtlijnen – Dutch emission guidelines<br />

NMP Nationaal Milieubeleidsplan – National environmental policy plan<br />

NOx Nitrogen oxide, by-product of the combustion of fossil fuels. NOx is a factor in climate change.<br />

NPV Short for “Netto product(ie) verkoopbaar” – net saleable product<br />

NRB Nederlandse Richtlijn Bodembescherming – Dutch guideline for soil protection. Guidelines for<br />

optimal choice of soil protecting measures and provisions.<br />

OHSAS Occupational Health and Safety assessment series, international standard for management of<br />

working conditions<br />

PGS15 Publicatie gevaarlijke stoffen – hazardous substances publication.<br />

Guideline for storage of packaged hazardous substances<br />

in terms of fire safety, safe working conditions and environmental safety.<br />

Pulper Stock preparation tank<br />

Precoating First layer of coating applied to the paper, serving to smooth out coarse irregularities in the base<br />

paper. Followed by an additional coating layer, referred to as topcoating.<br />

PQM Proces Quality Management<br />

SCCM Stichting Coördinatie Certificatie Milieu- en Arbo managementsysteem, Dutch organization<br />

responsible for enforcing compliance to EMAS regulations<br />

STEK Stichting Erkenningsregeling voor de uitvoering van het koeltechnische installatie bedrijf, Dutch<br />

organization responsible for compliance to cooling regulations<br />

SVW<br />

Short for “Samen Veilig Werken” – working safely together, programme aimed at detection and<br />

elimination of unsafe behaviour<br />

Reel drum Metal axis the paper is spooled onto<br />

VNP<br />

Vereniging van Nederlandse Papier- en kartonfabrieken, association of Dutch paper and board<br />

producers<br />

VROM Ministerie van Veiligheid, Ruimtelijke ordening en Milieu, Dutch ministry of safety, town and<br />

country planning and the environment<br />

WKC Short for “Warmte Kracht Centrale” – combined heat-power plant<br />

34 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong>


Appendix 2<br />

Facts and figures relating to <strong>Sappi</strong> Nijmegen B.V.<br />

Description Unit 2009 2010 <strong>2011</strong><br />

Endproduct reel paper (NSP) ** Tons 197,184 217,923 194,633<br />

Natural gas, purchased 1.000m3 40,427 41,418 40,838<br />

Electricity, total consumption<br />

(including waste water purification)<br />

MWh 103,311 105,380 102,848<br />

Energy consumption (ISO 50.001)<br />

MJ/gross<br />

tons<br />

6,344 6,091 6,202<br />

Exhaust PM7 - Ammonia Tons 2.0 5.0 0.3<br />

NOx total Tons 66.2 58.9 64.9<br />

CO2 total Tons 72,549 74,205 73,158<br />

Groundwater m3 1,796,023 1,784,453 1,661,545<br />

Waste water purification plant<br />

(drainage to river after cleaning)<br />

m3 1,704,394 1,726,465 1,573,718<br />

Nitrogen (N) Tons 6.7 3.3 3.3<br />

Phosphorus (P) Tons 1.7 0.2 0.2<br />

Chloride (Cl-) Tons 373 345 365<br />

Suspended solids Tons 29 16 18<br />

BZV Tons 19 10 11<br />

CZV Tons 115 98 101<br />

pollution (based on BZV and nitrogen, including v.e. 1,835 890 1,125<br />

transfer)<br />

Industrial waste Tons 129 125 125<br />

Re-usable waste Tons 671 799 730<br />

Purification sludge (wet) Tons 4,168 4,311 5,056<br />

Hazardous waste Tons 20 14 10<br />

* Data reliability 99,9%<br />

** Equals B for key indicator calculation<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 35


Appendix 3<br />

Clarification of facts and figures (Appendix 2 and paragraph 3.12)<br />

Production<br />

End product reel paper based on <strong>Sappi</strong> annual<br />

figures for <strong>2011</strong>.<br />

Energy<br />

Total internal use of electricity based on invoices.<br />

Air<br />

NO (total)<br />

gas turbine and boiler 6<br />

steam boilers 5 and 7<br />

infrared jets<br />

mixed-air heaters<br />

Water<br />

As of 2008, groundwater consumption is recorded<br />

on the basis of calibrated measurements.<br />

Pollution units for <strong>2011</strong> are based on internal<br />

calculations.<br />

As of 2007, chloride volumes are analysed by<br />

accredited laboratories.<br />

Phosphate recorded while measured, according<br />

to measurement deposition.<br />

Waste (non-hazardous)<br />

Industrial waste consists of general waste<br />

from the production process, waste wood<br />

and sewage sludge.<br />

Re-usable waste consists of metal, wood<br />

(pallets, based on 15 kg per pallet) and paper<br />

waste (paper/board/cylinders).<br />

Not included are packaging materials such as<br />

barrels, big-bags and pallets (as these are returnable).<br />

Volumes of used oil are indicated in kilograms,<br />

based on conversion using the following<br />

formula: used oil (litres) x specific mass<br />

(0.9 kg/l).<br />

36 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong><br />

Comparison to BAT-Bref / IPPC /<br />

E-PRTR (paragraph 3.12)<br />

Emission levels for BOD5, COD, Total Suspended<br />

Solids, Total P and Total N have<br />

been calculated by dividing year load by<br />

net production (Net Saleable Product).<br />

Emission levels are listed in Appendix 2.<br />

Debit emission level has been calculated by<br />

dividing the purification plant waste water<br />

totals from Appendix 2 by Net Saleable<br />

Product.<br />

The emission level for electricity has been<br />

calculated by dividing Electricity, total consumption<br />

from Appendix 2 by Net Saleable<br />

Product.<br />

The emission level for process heat has<br />

been calculated by multiplying gas consumption<br />

from Appendix 2 by the calorific<br />

value of gas (0.03165 GJ/m 3 ) and dividing<br />

the outcome by Net Saleable Product.<br />

Gas supply emission level has been calculated<br />

by dividing the NO emission (in mg)<br />

from Appendix 2 by the calorific value of<br />

total gas consumption (gas consumption<br />

multiplied by calorific value of gas (31.65<br />

MJ/m 3 ).


Appendix 4<br />

Overview and justification of presented data<br />

Description<br />

Air<br />

Justified by<br />

Ammonia<br />

Measurement reports and registration of ammonia-containing<br />

raw materials consumption<br />

NOx, CO2 ,CO<br />

Water<br />

Measurement reports, calculations, registrations, gauging<br />

reports and registration of gas consumption<br />

Groundwater<br />

Waste water purification<br />

Registrations, gauging reports, reports<br />

plant (drainage to river<br />

after cleaning)<br />

Effluent emissions<br />

Registrations, gauging reports, reports<br />

Phosphorus (P) Analysis data from accredited laboratory, calculation<br />

Chloride (Cl-) Analysis data from accredited laboratory, calculation<br />

Suspended solids Analysis data, calculation<br />

Nitrogen (N) Analysis data from accredited laboratory, calculation<br />

COD Analysis data from accredited laboratory, calculation<br />

BOD Analysis data from accredited laboratory, calculation<br />

Registrations, analysis data from accredited laboratory, counter-<br />

Pollution units (PU’s)<br />

Waste material<br />

sampling, calculations<br />

Industrial waste Registrations, weighing tickets, internal reports<br />

Re-usable waste Registrations, weighing tickets, internal reports<br />

Purification sludge<br />

(approx. 40% ds1)<br />

Registrations, weighing tickets, internal reports<br />

Hazardous waste<br />

End products<br />

Registrations, weighing tickets, internal reports<br />

PM 7 (reel paper)<br />

Energy<br />

Registration, weighing, gauging reports (weighing)<br />

Natural gas, purchased Registrations, gauging reports, reports<br />

Electricity Registrations, gauging reports, reports, third party invoices<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 37


Appendix 5<br />

Overview of complaints registered and reports submitted<br />

by <strong>Sappi</strong> Nijmegen BV (<strong>2011</strong>)<br />

Complaints registered by <strong>Sappi</strong> Nijmegen BV in <strong>2011</strong><br />

07-10-<strong>2011</strong> Due to miscommunication, no permit was issued to a ship’s captain for<br />

unloading cellulose. This has been reported by way of complaint to the<br />

Province of Gelderland. The company has been advised of the incident, after<br />

which the permit was issued as a retroactive correction.<br />

Reports submitted by <strong>Sappi</strong> Nijmegen BV in <strong>2011</strong> to the authorities in matters pertaining to<br />

the environment<br />

11-04-<strong>2011</strong> Water: Approximately 600 m3 of water has been transferred to communal<br />

sewage.<br />

15-06-<strong>2011</strong> Water: As a result of broke disposal, approximately 200 m3 of water has been<br />

transferred to communal sewage.<br />

13-08-<strong>2011</strong> Water: As a result of pressure fluctuations during broke disposal, a conduit to<br />

the waste water treatment plant burst, causing waste water and paper pulp to<br />

flood streets, ending up in ditches. At the same time, approximately 2,050 m3<br />

of water was transferred to communal sewage. An extensive report has been<br />

made, with suggestions to prevent similar incidents in the future.<br />

04-10-2012 Water: As a result of new pump settings after a conduit burst, approximately<br />

104 m3 of waste water was transferred to communal sewage.<br />

27-10-<strong>2011</strong> Water: At the request of Waterschap Rivierenland, water was transferred to<br />

communal sewage. This was done in connection with maintenance to the<br />

effluent mill, which also processes effluent from <strong>Sappi</strong> Nijmegen’s waste water<br />

treatment plant.<br />

Four out of five reports concern discharges of waste water into communal sewage. These<br />

discharges of waste water into communal sewage have no negative impact on the environment.<br />

38 <strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong>


Appendix 6<br />

Overview of key legislation, requirements and compliance<br />

Source document Requirement description<br />

Soil Protection Act Legislation concerning soil protection<br />

Soil Quality Decree Ruling with regard to existing, historical pollution<br />

Soil Sanitation Circular<br />

2006<br />

Elaboration on sanitation standards and objectives<br />

Groundwater Act, as of Guidelines for the extraction of groundwater<br />

22-11-2009 Water Act<br />

CLP (EU-GHS)<br />

regulation (EG nr<br />

1272/2008)<br />

Provincial Environment<br />

Provision<br />

Implementation Act EC<br />

guideline for trade in<br />

emission rights<br />

Provincial Environment<br />

Agreement<br />

Regulation for arrangement, labelling and packaging of substances<br />

and mixtures<br />

provincial policy and guidelines concerning the environment<br />

regulations on monitoring, reporting and trade in CO 2 and NO x<br />

charter with Province of Gelderland concerning waste<br />

Soil preservation Soil sanitation premises in industrial use (mandatory soil check)<br />

BEES-A<br />

Inspection and<br />

maintenance boiler<br />

installations<br />

decree on emission requirements boiler installations<br />

Policy statement parent company specific policy<br />

Eural European list of waste material<br />

CE-mark<br />

Conformité Européene, European safety hallmark, testing<br />

requirements for installations using natural gas<br />

GIVEG Dutch centre for gas technology, supervisor for gas installations under<br />

GIVEG testing requirements<br />

EMAS III European standard<br />

IPPC directive European guideline on the prevention of environmental pollution<br />

PRTR protocol<br />

Disclosure and transparency of emissions and transport of polluting<br />

substances<br />

EC directive transport<br />

of waste material<br />

Regulations on transport of waste material within the EC<br />

REACH Registration, Evaluation and Authorization of Chemical Substances<br />

PGS Publicatiereeks Gevaarlijke Stoffen – Hazardous Substances<br />

Publication Series<br />

ADR guideline/ Guideline on transport, loading and unloading of hazardous<br />

Transport of Hazardous substances<br />

Substances Act<br />

<strong>Environmental</strong> <strong>Statement</strong> <strong>2011</strong> 39


<strong>Sappi</strong> Nijmegen BV<br />

Ambachtsweg 2<br />

6541 DB Nijmegen<br />

Nederland<br />

Tel + 31 (0) 24 371 09 11<br />

Fax + 31 (0) 24 371 07 46<br />

www.sappi.com<br />

sappi<br />

The art of adding value

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