Amphenol Solutions Guide.pdf - Military Systems & Technology

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5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015PLUGS6Standard (MS3106)CREATE YOUR PART NUMBER USING THESE EIGHT STEPSSTEP 1 2 3 4 5 6 7 8AIT 6 A A 24-21 S S -472SERIESPREFIXSHELL STYLE ENDBELLS(If omttingendbell, enter -)6BBox MountCABLECLAMP/BOOT(leave blank ifnot needed)Mates withLAYOUT CONTACT ROTATION CONTACTTYPESTEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE0 Wall Mount withAccessory Threads(MS3100)RECEPTACLES1 Cable Mountwith AccessoryThreads (MS3101)PLATING(example)2 Box MountNo AccessoryThreads (MS3102)STEP 2: SELECT ENDBELLTIP: Order connector, backshell and all accessories as one part number! See www.peigenesis.com/en/solution-guides.htmlE MS Style (E/F)Standard ClampRVNo ClampG Heat Shrink L Long Extender A Unsealed(no grommet seal)F Sealed(with grommet seal)T MS Style(MS3108) 90ºR MS StyleLow ProfileP Potting*PottingCompoundaSeePage 358G2 Spin CouplingHeat ShrinkU Low CostShielded/UnshieldedSTEP 3: SELECT CABLE CLAMP OR BOOT (IF APPLICABLE)Heat Shrink BootaSee pages 367-368A MS3057-AStandard Cable ClampC MS3057-CGland SealaSee Page 379767 9767Gland Seal forSmaller Cable RangeaSee Page 3824For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • sales@peigenesis.com
STEP 4: SELECT LAYOUTaSee pages 64-85STEP 6: SELECT ROTATIONaSee pages 75-85 (Omit for normal)W, X, Y, ZSTEP 5: SELECT CONTACTS = SolderH = PC**STEP 8: SELECT PLATINGP = PinS = SocketSTEP 7: SELECT CONTACT TPYEC = Crimp*0 = Less Contacts* When using a “C” in part number, the connector is suppliedwith the standard size crimp contacts for its layout. Bolded partnumbers on apage 26 indicate crimp contact. Please contactus for connectors with reduced or enlarged crimp barrel contacts.**aSee page 32 for post diameters and lengths.5015 - AMPHENOL AIT/MS SERIES MIL-DTL-5015CONTACTS(Omit for silver contacts)B30 = Gold 50µ Gold over NickelT = Thermocouple (solder only)Need types with cavities andinstalled and uninstalledRDS = RADSOK (Crimp socket only)sizes 12,8,4,0116 = Less pre-tinned solder cupsSHELL PLATING(Omit for olive drab chromate over cadmium)(MS style)023 = Electroless Nickel(RoHS with crimp or 116 contacts)024 = Green Zinc Cobalt025 = Black Zinc Cobalt(RoHS with crimp or 116 contacts)027 = Conductive Black Zinc Cobalt(RoHS with crimp or 116 contacts)G96 = Black Anodized472 = 116&025 mod codes (RoHS)548 = 116&023 mod codes (RoHS)553 = 116&027 mod codes (RoHS)MATERIALS(Omit for standard neoprene)L = Low-smoke, zero-halogenV = High-temperature Viton ®STANDARD SPECIALS — CONTACT US WITH NPT THREAD SIZE, SEAL TITE CONDUIT DIAMETER, OR CABLE OUTSIDE DIAMETER.INTERNAL THREAD VERSIONLOW COST GLAND SEALCONDUIT METALSHIELDED CABLEEXTERNAL THREAD VERSIONCONDUIT PLASTICGLAND SEALMESH GRIPaSee pages 371-372aNEED HELP? PEI engineers will help you solve your design challenges and build the perfect part for your application. Email us atsales@peigenesis.com or complete our online Technical Request at www.peigenesis.com/technical-support. To contact us by phone,please see the back cover for a complete listing of our branch offices and contact numbers.For assistance in Europe, please see the back cover for a complete listing of our branch offices and contact numbers.Specifications subject to change.25
Page 1 and 2: 48 HOUR TURNAROUND ON CONNECTORSCON
Page 3 and 4: WARRANTY & PRODUCT SAFETY INFORMATI
Page 5 and 6: AMPHE-LITEAmphenol’s MIL-DTL-3899
Page 7 and 8: 26482 Series 38999 SeriesPT/PTSE 62
Page 9 and 10: TABLE OF CONTENTS97 Series5015 Seri
Page 11 and 12: Amphenol 97 Series MIL-DTL-5015MATE
Page 13 and 14: TECHNICALSPECIFICATIONSContact rete
Page 15 and 16: 8S-110SL-3*10SL-4*12-512S-112S-212S
Page 17 and 18: PLUG STYLES (BARREL ASSEMBLIES)97-3
Page 19 and 20: MS3057-A CABLE CLAMPACCESSORIESSTAN
Page 21 and 22: GASKETSACCESSORIESSynthetic rubber
Page 23 and 24: Amphenol AIT/MS Series MIL-DTL-5015
Page 25: TECHNICALSPECIFICATIONSMECHANICALWi
Page 29 and 30: ACCESSORIESInsert head first.Trim e
Page 31 and 32: COAXCONTACT SIZE12COAXWIRE SIZERG16
Page 33 and 34: ENDBELL STYLESSHELLSIZEAL 3XXDIMENS
Page 35 and 36: DIMENSIONSSTYLE 6 RIGHT ANGLE ENDBE
Page 37 and 38: PANEL CUTOUTSDimension J is flange
Page 39 and 40: MS3057-A CABLE CLAMPMS3057-C WATERP
Page 41 and 42: GASKETSACCESSORIESSynthetic rubber
Page 43 and 44: CRIMP TOOL OPERATION (CONTINUED)CRI
Page 45 and 46: MateswithAIT/MS SERIES CONNECTORSCO
Page 47 and 48: Amphenol MS3450 (Matrix ® ) Series
Page 49 and 50: TECHNICALSPECIFICATIONSInsulation S
Page 51 and 52: 8S-110S-210SL-310SL-412S-1*12S-2*12
Page 53 and 54: RECEPTACLESSHELLSIZESIZE16&12CONTAC
Page 55 and 56: PINSCONTACTSIZEHAND-CRIMPTOOLPOWER-
Page 57 and 58: ACCESSORIESSTANDARD CABLE CLAMPSLig
Page 59 and 60: COMMERCIAL &MILITARYAmphenol AIB/GT
Page 61 and 62: TECHNICALSPECIFICATIONSELECTRICAL D
Page 63 and 64: TECHNICALSPECIFICATIONSAIB/GT SERIE
Page 65 and 66: TIP: Order connector, backshell and
Page 67: CONTACT LEGEND =16 =12 =8 =4 =0 =2/
Page 70 and 71: 5015 - AMPHENOL AIB/GT SERIES MIL-D
Page 72: 5015 - AMPHENOL AIB/GT SERIES MIL-D
Page 75 and 76: CONTACT LEGEND =16 =12 =8 =4 =0Mati
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MATING-FACE VIEW OF PIN INSERTSLAYO
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LAYOUTS BY SHELL SIZESERIES KEY: 97
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ACCESSORIESCONTACTSIZE16S †16AF8W
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COAXCONTACT SIZE12COAXWIRE SIZERG16
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PRINTED CIRCUIT CONTACTSSHELLSIZESH
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STYLE 0, 20, 30 RECEPTACLESL 2BTHRE
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STYLE 1 CABLE RECEPTACLEB ThreadFK
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STYLE 4 RUBBER-COVERED PLUGSL 2BTHR
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DIMENSIONSSTYLE 6, 6HD PLUGSB Threa
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6B PANEL PLUGQS RLSRPTDIMENSIONSSTY
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PANEL CUTOUTSDim. J-flange in front
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MS3420 TELESCOPING BUSHINGSSIZE1ST
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SOLDER CONTACTSSTEP 1: Slidethe rea
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INSERTION OF CONTACTS (CONTINUED)UN
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AIBC/ACA-B SERIES CONNECTORSSERIESA
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AMPHENOL HOW TO ORDER GUIDEVG95234
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Amphenol PT/PT-SE MIL-DTL-26482 Ser
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TECHNICALSPECIFICATIONSInsulation S
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STEP 3: SELECT LAYOUTCONTACTSROTATI
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STEP 3: SELECT LAYOUTCONTACTSINSERT
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CONTACT LEGEND = 20 =16 =HV =12 =co
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WIRE HOLE FILLERPIN & SOCKET CRIMP
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PIN & SOCKET SE CRIMP COAX CONTACTS
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PRINTED CIRCUIT BOARDHOW-TO-ORDER P
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ENDBELL STYLESL1DIMENSIONSA E F/SR
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DIMENSIONSSTRAIGHT PLUGSRIGHT ANGLE
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MS3057-C WATERPROOF CABLE CLAMPGASK
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INSERTION OF CONTACTSSTEP 1: Slide
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Amphenol 62GB SeriesMIL-DTL-26482 P
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TECHNICALSPECIFICATIONSInsulation S
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STEP 2: SELECT LAYOUTINSERT SERVICE
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SHELL†CHOOSE KEYWAY ORIENTATIONSV
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ENDBELL STYLES62GB10A62GB11ADIMENSI
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STRAIGHT PLUG STYLES62GB16P62GB16JD
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26482 - AMPHENOL 62GB SERIESRECEPTA
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26482 - AMPHENOL 62GB SERIESPINSCRI
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26482 - AMPHENOL 62GB SERIESSTEP 1:
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26482 - AMPHENOL 62GB SERIESINSERTI
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26482 - AMPHENOL MIL-DTL-26482 SERI
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38999 - LJT MIL-DTL-38999 SERIES IT
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38999 - LJT MIL-DTL-38999 SERIES IC
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38999 - LJT MIL-DTL-38999 SERIES IH
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38999 - LJT MIL-DTL-38999 SERIES IV
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38999 - LJT MIL-DTL-38999 SERIES IV
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38999 - LJT MIL-DTL-38999 SERIES IP
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38999 - LJT MIL-DTL-38999 SERIES IC
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38999 - LJT MIL-DTL-38999 SERIES IR
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38999 - LJT MIL-DTL-38999 SERIES IA
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38999 - LJT MIL-DTL-38999 SERIES IW
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38999 -AMPHENOL JT MIL-DTL-38999 SE
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38999 - AMPHENOL TV-CTV TRI-START M
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38999 - AMPHE-LITE D38999 SERIES II
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38999 - AMPHENOL SJT MIL-DTL-38999
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AMPHENOL AMPHE-EX EXPLOSION PROOF S
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AMPHENOL SCE2/TERRAPIN SERIESRECEPT
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AMPHENOL SCE2/TERRAPIN SERIESINSERT
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AMPHENOL SCE2/TERRAPIN SERIESDIMENS
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AMPHENOL SCE2/TERRAPIN SERIESDIMENS
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AMPHENOL SCE2/TERRAPIN SERIESRECOMM
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2M SERIESTECHNICALSPECIFICATIONSMAT
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2M SERIESLAYOUTS BY NUMBER OF CONTA
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2M SERIESCREATE YOUR PART NUMBER 2M
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2M SERIESPLUGMASTERKEYB THREAD2M801
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2M SERIESSQUARE FLANGED GASKETSE RA
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2M SERIESPLUG2M803 DIMENSIONS BAYON
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2M SERIES2 HOLE FLANGED GASKETSC MA
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2M SERIESPLUGKEYA DIA.2M804 DIMENSI
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2M SERIES2M804 ACCESSORIESSHRINK BO
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2M SERIESPLUG2M805 DIMENSIONS2M805-
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2M SERIESSQUARE FLANGED GASKETSE RA
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2M SERIESPINSCONTACT TOOLSInsert he
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2M SERIESTURNAROUND ON CONNECTORS
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RJ FIELD SERIESRJF RB - REVERSE BAY
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RJ FIELD SERIESRJF 544 SERIESMAIN C
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RJ FIELD SERIESRJFMAIN CHARACTERIST
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RJRJ FIELD SERIESPLUGRJF 6Plug with
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RJ FIELD SERIESRJFTVMAIN CHARACTERI
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RJ FIELD SERIESPLUGRJF TV 6Plug wit
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RJ FIELD SERIESRJFTV - WITH 360° E
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RJ FIELD SERIESUSBFTV - USB-AMAIN C
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RJ FIELD SERIESPLUGUSBFTV 6USBFTV U
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RJ FIELD SERIESUSBBFTV - USB-BMAIN
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RJ FIELD SERIESUSBFTV SC - SPRING-L
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RJ FIELD SERIESREINFORCED USBFTVENV
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44 SERIESAmphenol-Tuchel Electronic
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ECO-MATEAmphenol EcomateEXCELLENT F
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ACCESSORIESSEALING SCREWSSealing sc
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ACCESSORIESRIGHT ANGLE HEAT SHRINK
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ACCESSORIESPOTTING SYSTEMACCESSORIE
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ACCESSORIESPMAFLEX PCSACCESSORIESPM
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