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Amendment 10 - Stemme AG

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Maintenance Manual STEMME S <strong>10</strong> Date of Issue: Oct. 01, 1990 page: 2<br />

<strong>Amendment</strong> No.: <strong>10</strong> Date: March 16, 2005<br />

0.1 Record of <strong>Amendment</strong>s<br />

Any amendment of the present manual must be recorded in the following table. Exempted are:<br />

Data relating to the installation of alternative equipment (page 1)<br />

Data relating to the installation of supplemental or additional equipment (page 51)<br />

Deletion of inapplicable text passages pursuant to the Service Bulletin A31-<strong>10</strong>-008.<br />

The list of amendments on this page and the list of effective pages on the next page are assigned to the<br />

serial number. The indicated revision no. in the headline of these pages does not change with later entries<br />

in the lists.<br />

Information as to which amendments must be included in the present Manual can be seen from the current<br />

"Record of Airworthiness Directives and Service Bulletins" (see Annex B, doc. no. A08-<strong>10</strong>-000).<br />

The new or amended text of the latest amendment will be marked on the revised page by a black vertical line<br />

on the right hand margin. Any <strong>Amendment</strong> Numbers applied to the specific page and the date of the most<br />

recent amendment is indicated on the right hand side in the headline of each page. In text passages<br />

concerned by the installation of alternative equipment, the text for both versions is included in [ ]; the text not<br />

applicable to the serial number concerned must be crossed out. For further information please refer to<br />

Section 9.3 or to the Service Bulletin A31-<strong>10</strong>-008.<br />

The inspector certifies by his signature at the same time the correct transfer of the information specific to the<br />

serial number (deletion of inapplicable text passages).<br />

Am.<br />

No.<br />

Affected<br />

Sections<br />

removed Pages included Pages<br />

<strong>Amendment</strong><br />

Date<br />

Date of<br />

inclusion<br />

1 0, 4 4, 21 4, 21 Aug. 15, 1991 Aug. 15, 1991<br />

2 0, 4 4, 21, 22 4, 21, 22 March 1, 1993 March 1, 1993<br />

3 0, 9, <strong>10</strong>, 11, 12,<br />

13<br />

1, 2, 3, 5, 51, 53,<br />

54, 55, 56<br />

4 3, 12 14, 15, 47*,<br />

Fig. 3.3.2.a*,<br />

Fig. 3.6.b*<br />

Title p., 1, 2, 3, 5,<br />

51, 53 to 56,<br />

Cover p. Annex A,<br />

B, and C<br />

14, 15, 47*,<br />

Fig. 3.3.2.a*,<br />

Fig. 3.6.b*<br />

5 not issued<br />

6 3, 4, <strong>10</strong>, 12 13, 25, 55,<br />

Fig. 3.2.b<br />

7 3, 5, 12 4, 13, 14, 24 ··· 26,<br />

Fig. 3.2.a ··· g,<br />

Fig. 6.4.1.a<br />

13, 25, 55,<br />

Fig. 3.2.b<br />

4, 13, 14, 24 ··· 26,<br />

Fig. 3.2.a ··· g,<br />

Fig. 6.4.1.a<br />

July 1, 1993 July 1, 1993<br />

May 26, 1993 May 26, 1993<br />

Feb. <strong>10</strong>, 1994 Feb. <strong>10</strong>, 1994<br />

Dec. 05, 1994 Dec. 05, 1994<br />

8 0, 5 2 ··· 5, 26 ··· 29 2 ··· 5, 26 ··· 29 Aug. 8, 1996 Aug. 8, 1996<br />

9 3, 5, 6, 7, 8 2...5, 19 ,27, 28, 33,<br />

42, 44, 45, 48<br />

2...5, 19 ,27, 28, 33,<br />

42, 44, 45, 48<br />

<strong>10</strong> 0,4 2, 3, 21, 22, 2, 3, 21, 22-1, 22-2 March 16, 2005<br />

April 19, 1999 April 19, 1999<br />

Signature<br />

* These pages may only be incorporated with the quoted amendment number if the alternative equipment<br />

item requiring the amendment is installed in the individual aircraft - please check the entries on page 1 for<br />

the corresponding SB. <strong>Amendment</strong> no. 4 is mandatory for U.S.A.<br />

A40<strong>10</strong>021_B<strong>10</strong>_97.doc-2/07.04.05 14:59/04.05.05 08:16 Doc.No.: A40-<strong>10</strong>-021


Maintenance Manual STEMME S <strong>10</strong> Date of Issue: Oct. 01, 1990 page: 3<br />

<strong>Amendment</strong> No.: <strong>10</strong> Date: March 16, 2005<br />

0.2 List of effective pages<br />

This record is valid only for the Serial No. specified on the title page. Any amendment is contained ex works<br />

that is effective for this Maintenance Manual at Aug. 08, 1996 (amendment status 08). Related to alternative<br />

equipment, only those amendments is provided for that correspond to the entries on page 1, amendments<br />

that are included later must be entered by hand.<br />

Section Page Am.<br />

No.<br />

Date<br />

-- Title 3 July 1, 93<br />

-- 1 3 July 1, 93<br />

0.1 2 <strong>10</strong> Mar. 16, 05<br />

0.2 3 <strong>10</strong> Mar. 16, 05<br />

0.3 4 2, 3,<br />

7...9<br />

0.3 5 2, 3,<br />

7...9<br />

Apr. 19, 99<br />

Apr. 19, 99<br />

res. 6 Oct. 1, 90<br />

1 7 Oct. 1, 90<br />

res. 8 Oct. 1, 90<br />

2 9 Oct. 1, 90<br />

2 <strong>10</strong> Oct. 1, 90<br />

res. 11 Oct. 1, 90<br />

3.1 12 Oct. 1, 90<br />

3.1/3.2 13 6, 7 Dec. 05, 94<br />

3.3 14 4, 7 Dec. 05, 94<br />

3.3 15 4 May 26, 93<br />

3.3 16 Oct. 1, 90<br />

3.4 17 Oct. 1, 90<br />

3.5/3.6 18 Oct. 1, 90<br />

3.7/3.8 19 9 Apr. 19, 99<br />

res. 20 Oct. 1, 90<br />

4 21 <strong>10</strong> Mar. 16, 05<br />

4 22-1 <strong>10</strong> Mar. 16, 05<br />

4 22-2 <strong>10</strong> Mar. 16, 05<br />

5.1/5.2 23 Oct. 1, 90<br />

5.2 24 7 Dec. 05, 94<br />

5.2 25 6, 7 Dec. 05, 94<br />

5.2 26 7, 8 Aug. 8, 96<br />

5.2 27 8, 9 Apr. 19, 99<br />

Section Page Am.<br />

No.<br />

A40<strong>10</strong>021_B<strong>10</strong>_97.doc-3/07.04.05 14:59/04.05.05 08:17 Doc.No.: A40-<strong>10</strong>-021<br />

Date<br />

5.2 28 8, 9 Apr. 19, 99<br />

5.3 29 8 Aug. 8, 96<br />

res. 30 Oct. 1, 90<br />

6.1/6.3 31 Oct. 1, 90<br />

6.4/6.5 32 Oct. 1, 90<br />

6.6 33 9 Apr. 19, 99<br />

res. 34 Oct. 1, 90<br />

7.1/7.3 35 Oct. 1, 90<br />

7.3 36 Oct. 1, 90<br />

7.3 37 Oct. 1, 90<br />

7.3/7.4 38 Oct. 1, 90<br />

7.4 39 Oct. 1, 90<br />

7.4 40 Oct. 1, 90<br />

7.4/7.6 41 Oct. 1, 90<br />

7.7/7.8 42 9 Apr. 19, 99<br />

res. 43 Oct. 1, 90<br />

8 44 9 Apr. 19, 99<br />

8 45 9 Apr. 19, 99<br />

8 46 Oct. 1, 90<br />

8 47 Oct. 1, 90<br />

8 48 9 Apr. 19, 99<br />

8 49 Oct. 1, 90<br />

res. 50 Oct. 1, 90<br />

9.1 51 3 July 1, 93<br />

9.1 52 Oct. 1, 90<br />

9.2 53 3 July 1, 93<br />

9.3 54 3 July 1, 93<br />

<strong>10</strong>, 11 55 3, 6 Feb.<strong>10</strong>, 94<br />

12 56 3 July 1, 93<br />

Figure to<br />

Section<br />

Am. No. Am. Date<br />

2.a Oct. 1, 90<br />

3.2.a 7 Dec. 05, 94<br />

3.2.b 7 Dec. 05, 94<br />

3.2.c 7 Dec. 05, 94<br />

3.2.d 7 Dec. 05, 94<br />

3.2.e 7 Dec. 05, 94<br />

3.2.f 7 Dec. 05, 94<br />

3.2.g 7 Dec. 05, 94<br />

3.3.a Oct. 1, 90<br />

3.3.2.a Oct. 1, 90<br />

3.4.1.a Oct. 1, 90<br />

3.5.a Oct. 1, 90<br />

3.5.b Oct. 1, 90<br />

3.6 Oct. 1, 90<br />

3.6.a Oct. 1, 90<br />

3.6.b Oct. 1, 90<br />

3.6.c Oct. 1, 90<br />

3.6.d Oct. 1, 90<br />

3.6.e Oct. 1, 90<br />

6.3.a Oct. 1, 90<br />

6.3.b Oct. 1, 90<br />

6.4.1.a 7 Dec. 05, 94<br />

6.4.2.a Oct. 1, 90<br />

7.4.1.a Oct. 1, 90<br />

Annex A<br />

(Cover Page)<br />

Annex B<br />

(Cover Page)<br />

Annex C<br />

(Cover Page)<br />

3 July 1,1993<br />

3 July 1,1993<br />

3 July 1,1993


Maintenance Manual STEMME S<strong>10</strong> Date of Issue Oct. 1, 1990 page: 21<br />

<strong>Amendment</strong> No.: <strong>10</strong> Date: March 16, 2005<br />

4. Airworthiness Limitations Section<br />

The permissible operating times of all parts, components and assemblies assigned for installation - in series<br />

or optional - in the powered sailplane STEMME S<strong>10</strong> and subject to service life limitations, are notified by a<br />

Service Bulletin with the document number A31-<strong>10</strong>-001.<br />

When the limitation of at least one item changes, this SB will be reissued in a revised version. In this case the<br />

document number is retained, only the amendment index advances by one (the letter behind the point in the<br />

amendment-index of the SB refers to editorial modifications and is only of internal importance).<br />

The regulations concerning continuation of service records are to be observed.<br />

Excerpt of Service Bulletin A31-<strong>10</strong>-001 <strong>Amendment</strong>-No: <strong>10</strong>.a: Review of permissible operating times:<br />

No.<br />

S<strong>10</strong><br />

Model Permissible op. time by<br />

S<strong>10</strong>-V<br />

S<strong>10</strong>-VT<br />

Part/Assembly/<br />

Equipment<br />

1 X X X Airframe<br />

(Composite structure)<br />

2 X X Limbach Engine<br />

Manufacturer,<br />

Type<br />

Part No.<br />

(STEMME)<br />

Overhaul<br />

(TBO)<br />

Replaceme<br />

nt<br />

NOTES<br />

STEMME Sundry 6000 h 6000 h (1)<br />

Limbach<br />

L 2400 EB 1.D<br />

L 2400 EB 1.AD<br />

<strong>10</strong>AM-MOL (2)<br />

3 X X Magneto for Limbach Slick 4230 (from Limbach) (2)<br />

4 X Rotax Engine<br />

5 X<br />

Propeller<br />

(fixed pitch)<br />

ROTAX 914<br />

F2/S1<br />

6 X Lateral parts STEMME<br />

11AM-M<br />

<strong>10</strong>00 h<br />

(<strong>10</strong> years)<br />

STEMME <strong>10</strong>AP-N 400 h (3)(4)<br />

<strong>10</strong>AP-N01<br />

<strong>10</strong>AP-N11<br />

A40<strong>10</strong>021_B<strong>10</strong>_97.doc-21/07.04.05 14:59/04.05.05 08:18 Doc.No.: A40-<strong>10</strong>-021<br />

(8)<br />

<strong>10</strong>00h (4)<br />

7 X Fix-Pitch Propeller STEMME <strong>10</strong>AP-F 400 h (3)(4)<br />

8 X Centre Part STEMME <strong>10</strong>AP-F01 2000 h (4)<br />

9 X Variable pitch propeller STEMME <strong>10</strong>AP-V<br />

<strong>10</strong> X Variable pitch propeller STEMME 11AP-V<br />

200 h<br />

(5 years)<br />

200 h<br />

(5 years)<br />

11 X X Propeller hub STEMME <strong>10</strong>AP-V01 2000h (4)<br />

12 X X<br />

13 X X<br />

14 X<br />

Propeller fork and<br />

its fastening<br />

Reduction Gear<br />

(vee-belts)<br />

Reduction Gear<br />

(cog wheels)<br />

STEMME<br />

<strong>10</strong>AP-V88,<br />

-V77, -V78, -VU<br />

(3)(4)<br />

(3)(4)<br />

400h (3)(4)<br />

STEMME <strong>10</strong><strong>AG</strong> 400 h (3)(4)<br />

STEMME 11<strong>AG</strong> <strong>10</strong>00 h (3)(4)<br />

15 X Gear suspension STEMME <strong>10</strong>AA <strong>10</strong>00 h 12 years (4)<br />

16 X Gear suspension STEMME 14AA <strong>10</strong>00 h 12 years (4)<br />

17 X Gear suspension STEMME 11AA <strong>10</strong>00 h 12 years (4)<br />

18 X X<br />

19 X<br />

Flywheel clutch<br />

(2 flyweights)<br />

Flywheel clutch<br />

(3 flyweights)<br />

STEMME <strong>10</strong>AK 400 h (3)(4)<br />

STEMME 11AK 400 h (3)(4)


Maintenance Manual STEMME S<strong>10</strong> Date of Issue Oct. 1, 1990 page: 22-1<br />

<strong>Amendment</strong> No.: <strong>10</strong> Date: March 16, 2005<br />

No.<br />

S<strong>10</strong><br />

Model Permissible op. time by<br />

S<strong>10</strong>-V<br />

S<strong>10</strong>-VT<br />

20 X X Driveshaft<br />

21 X X X Driveshaft<br />

22 X X X Driveshaft<br />

Part/Assembly/<br />

Equipment<br />

Manufacturer,<br />

Type<br />

Ciba-Geigy<br />

(without P/N ref.)<br />

Glaenzer-Spicer<br />

19.01.01.xxx<br />

MAN Techn. <strong>AG</strong><br />

95.0700.00.000<br />

Part No.<br />

(STEMME)<br />

Overhaul<br />

(TBO)<br />

Replaceme<br />

nt<br />

NOTES<br />

<strong>10</strong>AS-07 400 h (3)(4)(9)<br />

<strong>10</strong>AS-07 400 h (3)(4)(9)<br />

<strong>10</strong>AS-W 400 h (3)(4)(9)<br />

23 X X X Driveshaft <strong>Stemme</strong> <strong>10</strong>AS-F 400 h (3)(4)(9)<br />

24 X<br />

25 X<br />

26 X X X<br />

27 X X<br />

28 X X<br />

29 X<br />

rubber parts of the<br />

engine<br />

Differential fuel<br />

pressure sensor<br />

Rubber parts of the<br />

gear suspension<br />

Rubber parts of the<br />

clutch<br />

flexible disk of the drive<br />

shaft system<br />

flexible disk of the drive<br />

shaft system<br />

Rotax sundry 5 years (7)<br />

STEMME 11AK-K01 5 years<br />

STEMME sundry 12 years<br />

STEMME<br />

<strong>10</strong>AK-43<br />

<strong>10</strong>AK-48<br />

12 years<br />

STEMME <strong>10</strong>AS-09 12 years<br />

STEMME 11AS-09 12 years<br />

30 X X Fuel Hoses STEMME <strong>10</strong>AB-... - 5 years<br />

31 X Fuel Hoses STEMME HZ-KSL0<strong>10</strong> - 5 years<br />

32 X X Lubrication Hoses STEMME <strong>10</strong>AM-KÖS / ~T - 5 years<br />

33 X Lubrication Hoses STEMME 11AM-O... - 5 years<br />

34 X Coolant Hoses STEMME 11AM-W... - 5 years<br />

35 X X X Brake Hoses sundry <strong>10</strong>FO-B06 - <strong>10</strong> years<br />

36 X X X Safety Harnesses sundry <strong>10</strong>C-08/-09 - 12 years (6)<br />

37 X X X<br />

Control Rod<br />

Connectors<br />

L'Hotellier <strong>10</strong>M-098/-099 (2)<br />

On expiry of a part’s permissible operating times the affected part has to be sent to the manufacturer for<br />

inspection. The manufacturer has to decide if further use is possible after the inspection, or if an replacement<br />

or overhaul or repair is necessary.<br />

If the limitation is given in operating hours and in a calendar period (year), the first occurring case applies.<br />

If further equipment subject to service life limitations is installed, the overhaul intervals and service life limits<br />

prescribed by the respective manufacturer must be observed. The item has to be entered in the form Review<br />

of Operating times.<br />

NOTES:<br />

(1) Extension of service life exceeding 6000 h can be achieved only for individual airplanes after a comprehensive<br />

inspection of the airframe carried out by the manufacturer according to an approved program.<br />

(2) Please refer to the actual issue of the appropriate manufacturer's Service Bulletin. Maintenance Manuals<br />

or Instructions of the manufacturer must be strictly adhered to (for L'Hotellier Ball and Swivel Joints contained<br />

in the Annex to the Maintenance Manual).<br />

(3) The stated times are provisional within the TBO development programs. Based on sufficient operating<br />

experience they may be further raised or reduced if necessary (extension of TBO and/or service life is<br />

intended) and will be notified by a new issue of this Service Bulletin.<br />

A40<strong>10</strong>021_B<strong>10</strong>_97.doc-21/07.04.05 14:59/04.05.05 08:18 Doc.No.: A40-<strong>10</strong>-021


Maintenance Manual STEMME S<strong>10</strong> Date of Issue: Oct. 1, 1990 page: 22-2<br />

<strong>Amendment</strong> No.: <strong>10</strong> Date: Mar. 16, 2005<br />

(4) The TBO expires in each case of:<br />

• impact stop (possible ground touch of the propeller);<br />

• Non-observance of the periodical inspections as they are fixed in the Maintenance Manual;<br />

• replacement of essential parts.<br />

Damaging by ground contact, bird strike, stone strike or similar which require a „large repair“, the<br />

manufacturer decides which parts of the complete drive system are affected and if a repair may be<br />

practicable or if an overhaul or replacement have to be performed.<br />

(5) deleted.<br />

(6) Replacement required after heavy overloadings (e.g. due to an accident); hereto refer also to the<br />

operating instructions of the manufacturer.<br />

(7) All rubber parts of the engine Rotax 914 F2/S1 must be renewed. Subject to this action are: the<br />

carburetor venting hoses, the air pressure hoses between airbox, carburetor float chambers, fuel pressure<br />

control and pressure sensor, the connecting hoses on the compensating tube, the four engine sided rubber<br />

hoses of the cooling system, and the rubber diaphragms on both carburetors.<br />

(8) For the STEMME supported model of the engine type Rotax 914, the TBO is established by this SB on<br />

the basis of that published by Rotax, and in general it will not differ. Overhaul of engines model<br />

Rotax 914 F2/S1 must be carried out by a workshop that is authorized by STEMME in accordance with<br />

Rotax.<br />

(9) The drive shaft cannot be overhauled. Instead of an overhaul it will be checked by a load test at<br />

STEMME.<br />

A40<strong>10</strong>021_B<strong>10</strong>_97.doc-22/07.04.05 14:59/04.05.05 08:18 Doc.No.: A40-<strong>10</strong>-021

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