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Milk Permeate & Protein ConcentrateMarket Research and OutlookVéronique <strong>Lagrange</strong>U.S. Dairy Export Council


Milk Permeate & Protein ConcentrateMarket Research and OutlookVéronique <strong>Lagrange</strong>March 2008Managed by Dairy Management Inc.


U.S. Dairy Export Council• Created in 1995 byDairy Management Inc.• USDEC servesinternational markets• >70 members, 80% ofmilk supply• Headquartered inArlington, Virginia• Nine internationaloffices4


DefinitionsProducts fromultrafiltration of milk,• for the manufacture ofcheese,• for the proteinstandardization of milkpowder,• and for other productsMilkDiafiltration waterPermeateLactose, mineralsNPNRetentateProtein, fat,lactose, minerals5


Cheese milk: original source of permeate• Adoption of UF cheesetechnology in Europe• Originally ambitiousprospects fortechnology• Technical andregulatory constraints• Gradual adoption,established<strong>com</strong>mercial practice6


Milk permeate from cheese manufacturingBenefits of UF milk usage• Improved yield• Improved plantproductivity• Reduced input costs(rennet, cultures)• Novel cheesesIssues• Retention of wheyproteins: alter ripening• Standard of identityissues• High solid retentatemay require newequipment, higher heattreatment


Milk permeate from cheese manufacturingTechniqueTotalPartialLowFreshcheese• ConcentrationtechniquesVCF5-72-51-23-5Permeate solidsper million lbs42-52,00021-41,00010-21,00032-41,000• Total: wheylesscheese process• Partial: raise solids to35%, <strong>com</strong>mon for feta,most <strong>com</strong>mon asindirect use• Low ConcentratedRetentate (LCR):adjust cheese milk to3.8-4% protein, most<strong>com</strong>mon in US• Fresh: cream, quarg


MPC production: Supply goes large scale• Past 10 years: increase in MPC, MPI production• Typically concentrated in large scale operationsDiagram courtesy:9GEA Filtration


Permeate from the manufacture of MPCMilkproteinlevelMPC42MPC56MPC70MPC853.4%Permeatesolids/ millionlbs skim milk13,92033,84246,30355,1023.7%Permeatesolids/ millionlbs skim milk10,70032,70046,01055,30210


Composition: Milk vs. whey permeate• Similar in total solids,protein, minerals, lactoseand minerals content• Variations linked to milkseasonality, UF processingconditions• Typically higher pH, NPNcontent• Bland flavor11


Production Case Studies: Europe• Significant volumes from theproduction of cheese and milkprotein ingredients• Much of output is used forstandardization purposes – milkpowders (since January 2008),blends• Use on-site or transfer betweencheese and powder factories12


Production Case Studies: Europe• MPC production estimated at25-28,000 mt, + 8-9,000 mt for SwitzerlandTotal: 33-37,000 mt• Permeate from MPC:25-31,000 mt +7-8,000 mt for Switzerland• Permeate from cheese: 78-140,000 mtTotal permeate production:110-180,000 mt13


Production Case Studies: Europe• Suppliers: Bongrain, LactoserumFr, Ingredia, Milei, Kerry, Cremo,MGL, Asturiana14


Market DriversLiquid andconcentratedMilk permeatepowder•Milk powderstandardization•Milk beverages•Infant formula•Juice based beverages•Milk powderstandardization•Milk beverages•Bakery, confectionery15


Value• Milk permeate powder$900-1,000/mt1600• Whey permeate1400$600/mt1200• Whey powder1000800$840/mt600• Lactose400$750/mt200Figure 17 European Union Permeate Powder and Whey Powder Prices 2002-2008Euro/MTMilk PermeateWhey PermeateWhey Powder0Jan-02Jul-02Jan-03Jul-03Jan-04Jul-04Jan-05Jul-05Jan-06Jul-06Jan-07Jul-07Jan-08Jul-08Source: DH Consulting, March 200816


Production Case Studies: New Zealand• Cheese milk standardized to 4-4.2% (from 3.71%average)Cheese production of 284,000 mt yields 17-21,000 mtpermeate solids. Outlook: growth• Milk for casein production concentrated by 1.8-2.0,yields 15-22,000 mt permeate solids• MPC production at 70-76,000 mt, yields 54-60,000mt permeate solids, slow growth


Production case studies: New Zealand• Milk at 3.71% protein = 40.50MSNF basis• In theory, industry requires124,000 mt of permeate forstandardization purposesalone• Estimated availability: only80-98,000 mt• Domestic self-sufficiencyexpected to diminish furtherPhoto courtesy: Fonterra18


Milk permeate: Technical developmentsResearch has focused on• Processing• Fermentation• Milk powderstandardization• Nutritional applications• Uses in beverages,bakery


Milk permeate: PatentsPatents• Most patents cover processing,drying• Permeate usually cited in thecontext of proteinstandardization• Low protein milk powders


Milk permeate and protein concentrates• Market currently drivenby protein uses andvalue• Milk permeatebe<strong>com</strong>ing a veryvaluable <strong>com</strong>ponent infully integrated,optimized operations• A valuable ingredient,with export potential


AcknowledgementsM. Culhane, DH Consulting, for hiscontribution to this presentation22


Thank YouVéronique <strong>Lagrange</strong>VP, Strategic Research& Business Developmentvlagrange@usdec.org23

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