VL1100 ERS Luminaires User's Guide - Vari-Lite

VARI❋LITE® is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries.VL500 (and the individual product designations), VL1000, VL1100, VL2000, VL2201, VL2202, VL2400 (and the individual productdesignations), VL2500, VL3000, VL3500, VLX, Series VLX, Series 500 , Series 1000, Series 1100, Series 2000, Series 3000,DICHRO❋TUNE, VARI❋IMAGE, VARI❋BRITE and the Vari-Lite Asterisk are also trademarks owned by Genlyte Thomas Group LLC.VARI❋LITE® products are protected by one or more of the following patents, and other pending patent applications worldwide:U. S. Patents No. 6,123,436; 6,113,252; 6,046,861; 6,031,749; 6,011,640; 5,969,868; 5,959,768; 5,934,794; 5,882,107; 5,829,868; 5,825,548; 5,798,619;5,774,273; 5,769,527; 5,758,956; 5,728,994; 5,640,061; 5,590,954; 5,454,477; 5,432,691; 5,367,444; 5,329,431; 5,307,295; 5,282,121; 5,278,742; 5,209,560;5,186,536; 5,073,847; 5,010,459; 4,980,806; 4,972,306; 4,800,474; 4,779,176; 4,701,833; 4,602,321;U. S. Design Patents No. 439,356; 420,332; 417,300; 415,301; 413,995; 377,338; 366,712; 359,574; 350,408; 347,113;Australia Patents No. 693,691; 683,695; 667,109; 649,264; 646,588; 586,095; 576,400; 546,433;Australia Design Patents No. 128,796; 128,795;Canada Patents No. 2,070,670; 2,050,375; 1,270,675; 1,259,058; 1,181,795;Canada Design Patents No. 81,234; 81,233; 76,046;European (UK) Patents No. 0 652 400; 0 586 049; 0 565 218; 0 547 732; 0 534 710; 0 495 305; 0 474 202; 0 379 970; 0 253 082; 0 253 081; 0 248 974; 0 192882; 0 140 994; 0 060 068;Germany Patents No. 694 25 943.8; 693 14 122.0; 692 08 615.3; 692 07 692.1; 691 31 478.0; 691 21 029.2; 690 33 385.4; 37 89 166.9; 37 68 727.1; 37 51804.6; 37 50 201.8; 35 87 270.5; 32 79 888.1; 32 74 291.6;Germany Design Patents No. M 98 01 745.4; M 96 04 515.9; M 96 04 514.0; M 94 07 689.8; M 94 02 951.2; M 499 03 583.6; M 498 11 203.9; G 93 12 884.3;Spain Patents No. 2 090 191; 2 084 289; 2 020 960; 0 548 328;Spain Utility Model Patent No. 2.031.748;Spain Design Patents No. 0.137.502; 0.137.501; 0.133.573;Greece Patent No. 910.400.544;Hong Kong Patents No. 965/1990; 285/1987;Japan Patents No. 2,843,696; 2,059,669; 2,055,324; 2,002,168; 1,966,525; 1,889,481; 1,792,721; 1,770,241; 1,723,825; 1,683,007; 1,533,011;Japan Design Patents No. 985,985-1; 985,985; 947,552; 945,436-1; 945,436; 1,106,089; 1,077,598; 1,072,598; 1,060,414; 1,002,123;Korea Patents No. 76,310; 42,639; 283,770; 181,180;Korea Design Patents No. 209,896; 209,895;Mexico Patent No. 180,148;Singapore Patents No. 663/90; 134/87;Taiwan Patents No. 78,726; 66,975; 65,380; 28,275;United Kingdom Design Registrations No. 2082526; 2072562; 2056387; 2056386; 2042174; 2038212; 2033108; 2029499.All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies ororganizations.VL1100 ERS Luminaire User’s ManualThe information furnished in this manual is for informational use only and is subject to change without notice. Please check www.vari-lite.com for latestversion. Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics areproperty of Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA.Version as of: 04 November 2009Part number: 02.9664.0001 0VL1100 ERS Luminaire User’s Manual©2003 - 2009 Vari-Lite, a Philips group company. All Rights Reserved.

FOREWORDHow To Obtain Warranty ServiceA copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE®product.To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or+1-214-647-7880 or via e-mail at entertainment.service@philips.com request a Return MaterialAuthorization (RMA) for warranty service. You will need to provide the model and serial number ofthe item being returned, a description of the problem or failure and the name of the registered user ororganization. If available, you should have your sales invoice to establish the date of sale as thebeginning of the warranty period.Once you obtain the RMA, pack the unit in a secure shipping container or in its original packing box.Fill out the RMA form included at the end of this manual and place in shipping container along with acopy of your invoice (if available). Write the RMA number legibly on or near the shipping addresslabel and return the unit, freight prepaid to:Vari-LiteAttention: Warranty Service (RMA#: _________________)10911 Petal StreetDallas, Texas 75238 USAAs stated in the warranty, it is required that the shipment be insured and FOB our service center.02.9664.0001 0 04 November 2009 i

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALCompliance NoticeFCCThis equipment has been tested and found to comply with the limits for a Class A digital devicepursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection againstharmful interference when this equipment is operated in a commercial environment. This equipmentgenerates, uses, and can radiate radio frequency energy and, if not installed and used in accordancewith Vari-Lite system, service, and safety guidelines, may cause harmful interference to radiocommunications. Operation of this equipment in a residential area is likely to cause harmfulinterference, in which case the user will be required to correct the interference at his/her own expense.Declaration of ConformityWe declare, under our sole responsibility, that this product complies with the relevant clauses of thefollowing standards and harmonized documents:Safety:(by Low Voltage Directive 2006/95/EC)EN60598-1: 2000EN60598-2-17: 1989/A2:1991Electromagnetic Compatibility:(by Council Directive 89/336/EEC)EN61000-6-4: 2001We certify that the product conforms to the protection requirements of Low Voltage Directive 2006/95/EC and Council Directive 89/336/EEC (EMC).ii 04 November 2009 02.9664.0001 0

FOREWORDSafety NoticeIt is extremely important to read ALL safety information and instructions provided in this manual andany accompanying documentation before installing and operating the products described herein. Heedall cautions and warnings during installation and use of this product.Safety symbols used throughout this manual are as follows:CAUTION advising of potential damage to product.WARNING advising of potential injury or death to persons.GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK,FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BEFOUND BELOW.WARNING:INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE1. VARI❋LITE® luminaires have been designed for use with specific lamp types. The VL1100ERS luminaire requires a specific type of Oshio or Philips lamp. Installing another type of lampmay be hazardous.2. Luminaires may be mounted on any type of surface as long as mounting instructions are followed.See instructions detailed in this manual.3. Note distance requirement from combustible materials or illuminated objects for VARI❋LITE®luminaires.WARNING:INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK1. VARI❋LITE® luminaires are designed for dry locations only. Exposure to rain or moisture maydamage luminaire.2. Disconnect power before servicing any VARI❋LITE® equipment.3. Servicing to be performed by qualified personnel only.02.9664.0001 0 04 November 2009 iii

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALWARNING:INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURETO UV RADIATION1. Many VARI❋LITE® luminaires use a lamp that produces UV radiation. DO NOT look directly atlamp.2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screensshall be changed if they have become visibly damaged to such an extent that their effectiveness isimpaired. For example, by cracks or deep scratches.WARNING:INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment(gloves, eye protection, etc.) when handling and adjusting hot equipment and components.2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to cool beforereplacing.3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation.Additionally, arc lamps operate under high pressure at very high temperatures. Should the lampbreak, there can exist a danger of personal injury and/or fire from broken lamp particles beingdischarged.4. Wear eye protection when relamping.5. Appropriate safety equipment (gloves, eye protection) should be used when handling damagedlamps.6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-freecloth before installing or powering up the luminaire.7. The lamp shall be changed if it has become damaged or thermally deformed.WARNING:RF INTERFERENCE1. This is a Class A product. In a domestic environment this product may cause radio interference, inwhich case, the user may be required to take adequate measures.ARC LAMP CHARACTERISTIC CONSIDERATIONS1. Arc lamps require a period of time to relight after a power interruption or a severe voltage dip. Insome cases, lamp will automatically relight after it has cooled depending on Lamp Power-Up Stateconfiguration setting.2. Burning position is Universal.iv 04 November 2009 02.9664.0001 0

FOREWORDSicherheitshinweiseEs ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dembeiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installierenbzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise undVorsichtsmaßnahmen ein.Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:VORSICHT - weist auf möglichen Produktschaden hin.WARNUNG - weist auf mögliche Körperverletzung und Lebensbedrohung hin.NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBERSICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE UV-STRAHLUNG UND KÖRPERVERLETZUNGEN.WARNUNG:HINWEISE ZUM FEUERSCHUTZ1. VARI❋LITE®-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Lampentyps.Achten Sie auf den Lampentyp (specific type of Oshio or Philips lamp), bevor Sie die jeweiligenLampen ersetzen. Die Installation eines anderen Lampentyps kann gefährlich sein.2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie dieMontageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.3. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI❋LITE®-Scheinwerfer von brennbarem Material oder beleuchteten Objekten.WARNUNG:HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK1. VARI❋LITE®-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oderFeuchtigkeit können die Scheinwerfer beschädigen.2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE®-Geräten beginnen.3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.02.9664.0001 0 04 November 2009 v

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALWARNUNG:HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG1. Viele VARI❋LITE®-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt.SCHAUEN SIE NICHT direkt in die Lampe.2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oderUltraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbareBeschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.WARNUNG:HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der Bedienung vonaufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung (Handschuhe, Augenschutzetc.).2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und lassen Siedie Lampe abkühlen, wenn Sie diese austauschen.3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und Augenentzündungenverursachen können. Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohenTemperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr von Körperverletzung bzw. vonFeuer, das von Lampenteilen ausgelöst werden kann.4. Tragen Sie beim Austausch der Lampen einen Augenschutz.5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mitbeschädigten Lampen verwendet werden.6. Wenn die Lampe mit bloßen Händen berührt wird, reinigen Sie sie mit denaturiertem Alkohol undeinem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in Betrieb nehmen.7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese ausgetauschtwerden.WARNUNG:HF-INTERFERENZ1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt Hochfrequenzstörungenverursachen. In diesem Fall müssen eventuell geeignete Maßnahmen getroffenwerden.BESONDERHEITEN VON BOGENLAMPEN1. Bogenlampen benötigen eine gewisse Zeitdauer, um nach einem Stromausfall oder einemSpannungsgefälle wieder aufzuleuchten. In einigen Fällen wird die Lampe nach Abkühlungautomatisch wieder aufleuchten, je nach der Systemkonfigurationseinstellung des Lampeneinschaltungsstatus.2. Die Brennposition ist Universal.vi 04 November 2009 02.9664.0001 0

FOREWORDNotes de sécuritéAvant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il estextrêmement important de lire TOUS les renseignements et TOUTES les directives de sécuritécontenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissementset suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.Les symboles de sécurité utilisés dans ce guide sont les suivants :ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGERCONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES, L’EXPOSITION EXCESSIVEAUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.AVERTISSEMENT:DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES1. Les luminaires VARI❋LITE® ont été conçus pour être utilisés uniquement avec certaines type delampes. Vérifier le type de lampe (specific type of Oshio or Philips lamp) avant de remplacer leslampes. L’installation d’un autre type de lampe peut poser un danger.2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sontrespectées. Voir les explications détaillées dans ce guide.3. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et lesluminaires VARI❋LITE®.AVERTISSEMENT:DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES1. Les luminaires VARI❋LITE® sont conçus pour une utilisation au sec uniquement. Uneexposition à la pluie et à l’humidité risque d’endommager le luminaire.2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE®.3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.02.9664.0001 0 04 November 2009 vii

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALAVERTISSEMENT:DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUXRAYONS UV1. Plusieurs luminaires VARI❋LITE® utilisent une lampe qui produit des rayons UV. NE PAS fixerson regard sur la lampe.2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ouécrans ultraviolet visiblement endommagés au point que leur efficacité en est affectée doivent êtreremplacés, par exemple s’il y a des fissures ou de profondes rayures.AVERTISSEMENT:DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNERDES BLESSURES1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche. Pourmanœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger suffisamment (gants,protection pour les yeux, etc.).2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et attendre que lalampe ait refroidi avant de la remplacer.3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la peau etune inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute tension à de trèshautes températures. Si la lampe se casse, les particules de la lampe cassée peuvent causerblessures et/ou incendie en s’éparpillant.4. Se protéger les yeux pour remplacer la lampe.5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier des lampesendommagées.6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et l’essuyeravec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être remplacée.AVERTISSEMENT:INTERFÉRENCE RF1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer desinterférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures adéquates.CONSIDÉRATIONS DES CARACTÉRISTIQUES DE LAMPES À ARC1. Après une interruption de courant ou une baisse importante de voltage, les lampes à arc mettent dutemps avant de se rallumer. Dans certains cas, la lampe se rallumera automatiquemet après s’êtrerefroidie. Cela dépend de la manière dont le système est réglé pour le statut de mise en marche dela lampe.2. La position Brûler est Universelle.viii 04 November 2009 02.9664.0001 0

FOREWORDAviso sobre SeguridadEs muy importante leer TODA la información e instrucciones sobre seguridad que se indica en estemanual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Sedebe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.Los símbolos de seguridad usados en este manual son los siguientes:CUIDADO, indica posibles daños al producto.ADVERTENCIA, indica posibles lesiones o muerte a las personas.LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CONTRAGOLPES DECORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN EXCESIVA A RADIACIÓN ULTRAVIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE:ADVERTENCIA:INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO1. Las luminarias VARI❋LITE® han sido diseñadas para ser usadas solamente con algunaslámparas. Tome nota del tipo de lámpara (specific type of Oshio or Philips lamp) antes dereemplazarla. Instalación de otro tipo de lámpara puede ser peligroso.2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan lasinstrucciones de instalación. Vea las instrucciones detalladas en este manual.3. Tome nota de los requerimientos de distancia de materiales combustibles u objetos iluminadospara las luminarias VARI❋LITE®.ADVERTENCIA:INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE ELÉCTRICO1. Las luminarias VARI❋LITE® están diseñadas solamente para lugares secos. La exposición a lalluvia o humedad pueden dañar la luminaria.2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE®.3. El servicio debe ser realizado solamente por personal calificado.02.9664.0001 0 04 November 2009 ix

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALADVERTENCIA:INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓNEXCESIVA DE RADIACIÓN ULTRA VIOLETA1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara que produce radiación UV. NO miredirectamente a la lámpara.2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes opantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estardeteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.ADVERTENCIA:INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un equipo deseguridad apropiado (guantes, protección para los ojos, etc.) cuando haga ajustes en el equipo ycomponentes que están calientes.2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la energía ydeje que la lámpara se enfríe antes de reemplazarla.3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a lapiel e inflamación a los ojos. Además, las lámparas de arco operan a alta presión y muy altatemperatura. Si la lámpara se rompe, puede existir el peligro de lesiones al personal o un incendioocasionado por las partículas de la lámpara rota que se caen.4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando trabaje conlámparas dañadas.6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela sinpelusas antes de instalar o volver a conectar la luminaria.7. Cambie la lámpara si está dañada o deformada termicamente.ADVERTENCIA:INTERFERENCIA RF1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionarradiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.CONSIDERACIONES SOBRE LAS CARACTERÍSTICAS DE LA LÁMPARA DE ARCO1. Las lámparas de arco requieren un período de tiempo para volver a iluminarse después de unainterrupción de energía o de una severa caída de voltaje. En algunos casos, la lámpara se volverá ailuminar en forma automática después que se ha enfriado dependiendo de la configuración delsistema de energía de la lámpara.2. La posición de encendido es universal.x 04 November 2009 02.9664.0001 0

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VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALxii 04 November 2009 02.9664.0001 0

TABLE OF CONTENTSTable of ContentsIntroductionAbout This Manual ...................................................................................................... 1Text Conventions ......................................................................................................... 2Additional Documentation........................................................................................... 2Customer Service ......................................................................................................... 2Chapter 1. DescriptionFeaturesStandard Features......................................................................................................... 6Model Specific Features............................................................................................... 6ComponentsIncluded Items.............................................................................................................. 8Luminaire Overview .................................................................................................... 9Dimmer Model Overview .......................................................................................... 10Arc Model Overview ................................................................................................. 11AccessoriesVL1100 ERS Replacement Items/Accessories .......................................................... 12Chapter 2. InstallationPower and Data Cabling RequirementsAC Power................................................................................................................... 14Current vs. Voltage.............................................................................................. 14Lamp Power ............................................................................................................... 15Data Cables ................................................................................................................ 18Recommended Cable Types/Manufacturers........................................................ 19DMX Termination Connector ............................................................................. 20Loopback Connector ........................................................................................... 20Installation ProceduresInstalling Lamp (Incandescent Models)..................................................................... 21Installing Lamp (Arc Models).................................................................................... 23Accessory Frame Holder............................................................................................ 25Hanging the Luminaire .............................................................................................. 26Hanging the Ballast (Arc Models Only) .................................................................... 28Connecting Data and Power....................................................................................... 30Powering UpPower-Up and Configuration Overview .................................................................... 31Standard Power Up Procedure ................................................................................... 32Power Up and Configuration Procedure .................................................................... 33Align Lamp For Maximum Beam Irradiance ............................................................ 34AddressingProgram Starting Address .......................................................................................... 35Program Starting Address Without Calibrating ......................................................... 3502.9664.0001 0 04 November 2009 xiii

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALChapter 3. OperationDMX OperationChannel Mapping....................................................................................................... 38Control Channel Functions ........................................................................................ 40DMX Data Display .................................................................................................... 41DMX MappingColor Mixing.............................................................................................................. 42Rotating Gobo Wheel................................................................................................. 43Index/Rotation............................................................................................................ 43Shutter Mechanism .................................................................................................... 44Luminaire TimingTiming Channel Information...................................................................................... 45Updating SoftwareUSB Download and Programming Luminaires ......................................................... 53Transferring Software From Luminaire to Luminaire ............................................... 54Chapter 4. Menu SystemMenu OperationWhat Is the Menu System? ........................................................................................ 58Menu Controls Operation........................................................................................... 58Menu Default State.............................................................................................. 59Menu Shortcuts.................................................................................................... 59Menu FunctionsMenu System Overview............................................................................................. 60Menu System Function Chart .................................................................................... 61Menu Function Definitions ........................................................................................ 64Self TestsRunning Parameter Tests ........................................................................................... 66Appendix A. Troubleshooting and MaintenanceTroubleshootingError Messages........................................................................................................... 70Troubleshooting Guide............................................................................................... 71Routine MaintenanceCleaning Optical Lenses and Gobos .......................................................................... 72Rotating Gobo Replacement ...................................................................................... 72Lamp Replacement .................................................................................................... 74Appendix B. Technical SpecificationsMechanical................................................................................................................. 75Optical........................................................................................................................ 75Operational................................................................................................................. 76Arc Ballast Unit (VL1100 Arc Models Only)........................................................ 78Input..................................................................................................................... 78xiv 04 November 2009 02.9664.0001 0

TABLE OF CONTENTSOutput.................................................................................................................. 78Weight and Dimensions ...................................................................................... 7802.9664.0001 0 04 November 2009 xv

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALNotesxvi 04 November 2009 02.9664.0001 0

INTRODUCTION : ABOUT THIS MANUALIntroductionAbout This ManualThis manual provides necessary information regarding safety, installation, operation and routinemaintenance for the VARI❋LITE® VL1100 Ellipsoidal Reflector Spotlight (ERS) luminaire.Familiarizing yourself with this information will help you to get the most out of your product.WARNING: It is important to read ALL accompanying safety and installation instructions to avoiddamage to the product and potential injury to yourself or others.This manual covers the following models:Model Part Number SourceIntegralDimmerShutterIrisFixtureColorVL1100 TS 20.9664.0001.02 Incandescent No Yes No BlackVL1100 TS 20.9664.0001.02.02 Incandescent No Yes No WhiteVL1100 TI 20.9664.0001.03 Incandescent No No Yes BlackVL1100 TI 20.9664.0001.03.02 Incandescent No No Yes WhiteVL1100 AS 20.9664.0001.12 Arc Mechanical Yes No BlackVL1100 AS 20.9664.0001.12.02 Arc Mechanical Yes No WhiteVL1100 AI 20.9664.0001.13 Arc Mechanical No Yes BlackVL1100 AI 20.9664.0001.13.02 Arc Mechanical No Yes WhiteVL1100 TSD 20.9664.0001.22 Incandescent Electronic 115V Yes No BlackVL1100 TSD 20.9664.0001.22.02 Incandescent Electronic 115V Yes No WhiteVL1100 TID115 20.9664.0001.23 Incandescent Electronic 115V No Yes BlackVL1100 TID115 20.9664.0001.23.02 Incandescent Electronic 115V No Yes WhiteVL1100 TSD230 20.9664.0001.32 Incandescent Electronic 230V Yes No BlackVL1100 TSD230 20.9664.0001.32.02 Incandescent Electronic 230V Yes No WhiteVL1100 TID230 20.9664.0001.33 Incandescent Electronic 230V No Yes BlackVL1100 TID230 20.9664.0001.33.02 Incandescent Electronic 230V No Yes White02.9664.0001 0 04 November 2009 1

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALText ConventionsThe following styles and meanings are used throughout this manual:Style[Button][Up] / [Down] arrowsMENUMeaningFront panel button. Example: Press [Menu].Press either [Up] or [Down] arrow button at MenuDisplay.LCD Menu Display read-out. Example: Press [Up] / [Down]arrows until LAMP appears.Additional DocumentationA service manual for Authorized VARI❋LITE® Service Centers and technicians of the VL1100 ERSluminaire is available in electronic (PDF) format:• VL1100 ERS Luminaire Service Manual (02.9664.0010)- Testing, Troubleshooting, Component Replacement and Illustrated Parts Breakdown.Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-LiteLimited Warranty card included in the product shipping package for more information.For more information regarding DMX512 systems, refer to the following document available fromUnited States Institute for Theatre Technology, Inc. (USITT):• Digital Data Transmission Standard for Dimmers & Controllers plus AMX 192 Analog MultiplexData Transmission Standard for Dimmers & Controllers.USITT6443 Ridings RoadSyracuse, New York 13206-1111 USATel: (800) 938-7488 Fax: (866) 398-7488 / www.usitt.orgCustomer ServiceOur GoalAt Vari-Lite, we are committed to providing you the highest quality in customer service. Ourcomprehensive resources are available to help your business succeed and ensure you get the fullbenefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,product training or technical service, our full-time staff of experienced professionals are on-hand toprovide support.2 04 November 2009 02.9664.0001 0

INTRODUCTION : CUSTOMER SERVICEHow to Reach UsFor assistance in your area, call the dealer from which your product was purchased.orContact an Authorized Service Center.orContact the Vari-Lite Customer Service Department, 9am -6pm CST Monday through Friday, at thefollowing:Phone: 1-877-VARI-LITE (1-877-827-4548) or +1-214-647-7880E-mail: entertainment.service@philips.comAdditional ResourcesFor additional resources and documentation, please visit our website at www.vari-lite.com and followthe Support link.02.9664.0001 0 04 November 2009 3

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALNotes4 04 November 2009 02.9664.0001 0

CHAPTER 1.DescriptionThis chapter contains descriptions of luminaire features and components, along with a list ofaccessories which are available.• Features• Components• Accessories02.9664.0001 0 04 November 2009 5

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALFeaturesStandard FeaturesVL1100 Ellipsoidal Reflector Spotlight (ERS) luminaires have thefollowing standard features:• Automated zoom optics system.• Crossfading CYM color system.• Diffusion system.• Six-position rotating gobo wheel (five rotatable, indexable gobopositions and one open gobo position).• Repositional pan/tilt system via 3-phase stepper motors.• High-frequency drivers to reduce stationary noise when luminaire is inparked position.• Control by DMX512 protocol.Note: Additional specifications and information is found in “Technical Specifications” on page 75.Model Specific FeaturesEach individual configuration has the following specific features:VL1100 TS Luminaire (20.9664.0001.02 - Black / 20.9664.0001.02.02 - White)• 1000W Tungsten Halogen lamp source.• Four-blade shutter framing system.VL1100 TI Luminaire (20.9664.0001.03 - Black / 20.9664.0001.03.02 - White)• 1000W Tungsten Halogen lamp source.• Beam-size iris mechanism.VL1100 AS Luminaire (20.9664.0001.12 - Black / 20.9664.0001.12.02 - White)• 575W arc lamp source with external ballast unit.• Four-blade shutter framing system.• Mechanical dimmer.VL1100 AI Luminaire (20.9664.0001.13 - Black / 20.9664.0001.13.02 - White)• 575W arc lamp source with external ballast unit.• Beam-size iris mechanism.• Mechanical dimmer.6 04 November 2009 02.9664.0001 0

DESCRIPTION : FEATURES1VL1100 TSD Luminaire (20.9664.0001.22 - Black / 20.9664.0001.22.02 - White)• 1000W Tungsten Halogen lamp source.• 115V on-board electronic IGBT dimmer.• Four-blade shutter framing system.VL1100 TID Luminaire (20.9664.0001.23 - Black / 20.9664.0001.23.02 - White)• 1000W Tungsten Halogen lamp source.• 115V on-board electronic IGBT dimmer.• Beam-size iris mechanism.VL1100 TSD230 Luminaire (20.9664.0001.32 - Black / 20.9664.0001.32.02 - White)• 1000W Tungsten Halogen lamp source.• 230V on-board electronic IGBT dimmer.• Four-blade shutter framing system.VL1100 TID230 Luminaire (20.9664.0001.33 - Black / 20.9664.0001.33.02 - White)• 1000W Tungsten Halogen lamp source.• 230V on-board electronic IGBT dimmer.• Beam-size iris mechanism.02.9664.0001 0 04 November 2009 7

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALComponentsIncluded ItemsThe following illustration shows the included components for either the incandescent or arc models.Incandescent ModelsUnconnectorizedLamp CableNeutrik PowerCon ®AC Input ConnectorVL1100 Incandescent LuminaireArc ModelsNeutrik PowerCon ®AC Input Connector1/2" x 13 x 1" Boltand 1/2" Split LockWasherConnectorizedLamp CableVL1100 Arc LuminaireArc Ballast Unit8 04 November 2009 02.9664.0001 0

DESCRIPTION : COMPONENTS1Luminaire OverviewThe following illustration shows the external luminaire components and controls.Input PanelProvides DMX In andThru, and AC Powerconnections.Lamp PowerInput CableBaseProvides hook mountingholes and safety cableconnection.Yoke Leg (Control)Contains main controlPCB and display PCB.LatchGel, Silkor FrostYoke Leg (Power)Contains power supply,and ignitor board (arcunits) or dimmer (dimmerunits - see next page).Backcap AssemblyProvides access to lampfor replacement andprovides controls forbeam adjustment.Accepts framesor top hatsAccessory FrameAccessory Frame HolderBeam Adjustment ControlsAccessory Frame HolderProvides frame foroptional silks, frosts, color.correction or top hats.See detail...Menu Display ControlsHead AssemblyHouses color, gobo, dimmer, strobe,and optional shutter or iris mechanisms.LCD DisplayMenu DisplayUsed to input manualcommands, program, test,set defaults and accessinternal status information.Input Panel ConnectionsBeamAdjustScrews ** Do not remove or use to access lamp.AddressMENU ENTERPress toshow menu,or if at firstlevel, thecurrentaddress.Down / DecreaseUp / IncreasePress to select current menuoption or current data value.Lamp PowerInput CableData InData Thru3-Pole NeutrikLocking Connectorfor AC Input02.9664.0001 0 04 November 2009 9

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALDimmer Model OverviewAn electronic IGBT on-board dimmer is included with VL1100 incandescent dimmer models. Thedimmer heatsink is visible on the power-side yoke leg as shown in the following illustration.On-Board Electronic IGBT DimmerInternal lamp power dimmer, configuredfor either 115V or 230V operation dependingon model.Figure 1-1: VL1100 Tungsten Luminaire with On-Board IGBT Dimmer10 04 November 2009 02.9664.0001 0

DESCRIPTION : COMPONENTS1Arc Model OverviewAn external ballast unit is included with VL1100 arc models. In this case, the lamp power input cableis already connectorized for use with this unit.The following illustration shows the external arc ballast components.Arc Ballast Bolt1/2" x 13 x 1" Boltand 1/2" Split LockWasherLamp ConnectorCPC-type connector for connectingLamp Power Input cable from luminaire.Lamp Power Input CableSupplied cable and connector usedto connect luminaire to ballast unit.40 inches (1m)Ballast UnitProvides power forarc lamp source.VL1100 Arc LuminaireFigure 1-2: VL1100 Arc Luminaire with External BallastNote: The Lamp Power Input Cable has conductors for lamp power and ballast control. It is notcompatible with VARI❋LITE® Series 300 lamp runs.02.9664.0001 0 04 November 2009 11

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALAccessoriesVL1100 ERS Replacement Items/AccessoriesThe following optional and/or replacement items can be ordered directly from Vari-Lite. (Please orderby Vari-Lite part number.)VARI-LITE P/NACCESSORY21.9663.1400 Beam-Size Iris Assembly (Non-Shutter Units)22.9620.0194 Safety Cable Assembly25.9661.0056 DMX Loopback Connector Assembly25.9661.0057 DMX Terminator, 120 Ohm28.8500.0054 USB Luminaire Programming Kit (Includes USB Upload Cable, ProgrammingKit CD ROM, Carry Bag, and Instructions)*52.6541.0001 Neutrik PowerCon NAC 3 FCA AC Inlet Connector55.6840.0001 Truss Hook, Mega-Clamp, Round and Square55.6841.0001 Truss Hook, Mega-Claw for 2” Round Tube71.2528.0575 575W Arc Lamp, MSR575HR - Philips71.2552.0100 1000W Incandescent Lamp, 100V - Philips71.2552.0115 1000W Incandescent Lamp, 115V - Philips71.2552.0230 1000W Incandescent Lamp, 230V - Philips71.2554.0100 1000W Incandescent Lamp, 100V - Ushio71.2554.0115 1000W Incandescent Lamp, 115V - Ushio71.2554.0230 1000W Incandescent Lamp, 230V - Ushio71.2554.0240 1000W Incandescent Lamp, 240V - Ushio71.2556.0575 575W Long-Life Arc Lamp, MSD575HR - Phillips41.6010.XXXXVL1000 Gobo (specify pattern from Vari-Lite catalog to complete P/N). Note,VL1100 luminaires use the same size gobos as VL1000 luminaires. Contactyour Authorized VARI❋LITE® Dealer or Vari-Lite customer service for assistance.Note: * For more information on the USB Luminaire Programming Kit, please see “USB Downloadand Programming Luminaires” on page 53.12 04 November 2009 02.9664.0001 0

CHAPTER 2.InstallationThis chapter contains instructions for installation of all version of the VL1100 ERS Luminaire.It includes connecting power and data, along with instructions for powering up the luminaire forthe first time and addressing it within your system.• Power and Data Cabling Requirements• Installation Procedures• Powering Up• Addressing02.9664.0001 0 04 November 2009 13

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALPower and Data Cabling RequirementsAC PowerWARNING: Other than described herein, do not power a VL1100 ERS Luminaire from a dimmedcircuit - even in "Non-Dim" mode. Dimmer and non-dim modules are not suitable sources of powerbecause their output modifies the AC wave form. This may work for a short time, but will eventuallyresult in power problems, luminaire mis-operation and/or failure. Using a dimmer or non-dim moduleto power your VARI❋LITE® luminaire will void your luminaire’s warranty.The luminaire requires standard AC power distribution from 90-264 VAC, 50/60 Hz in order to powerall internal electronics and motors. It is equipped with a 3-pole Neutrik® PowerCon® lockingconnector (with contacts for line, neutral, and premating safety grounds) for the purpose of AC input.The mating Neutrik PowerCon® connector is supplied, however, you will need to purchase orconstruct a cable appropriate for your application.Neutrik PowerConConnector (supplied)Figure 2-1: Power Connector3-Pole NeutrikLocking Connectorfor AC inputCurrent vs. VoltageThe following tables provide the luminaire’s current draw at specific voltages. (Currents given areworst case with all motors sequencing.)Table 2-1: VL1100TS/VL1100TI Current vs. Voltage *Voltage @ 60Hz Current115 1.3 A208 0.75 A230 0.65 A* Does not include lamp power.14 04 November 2009 02.9664.0001 0

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS2Table 2-2: VL1100AS/VL1100AI Current vs. Voltage **Voltage @ 60Hz Current115 7.8 A208 4.4 A230 3.8 A** Includes ballast power.Table 2-3: VL1100TSD/VL1100TID Current vs. Voltage ***Voltage @ 60Hz Current115 10ATable 2-4: VL1100TSD230/VL1100TID230 Current vs. Voltage ***Voltage @ 60Hz Current230 5A*** Includes lamp power.Lamp PowerWARNING: Other than described herein, do not power a VL1100 ERS Luminaire from a dimmedcircuit - even in "Non-Dim" mode. Dimmer and non-dim modules are not suitable sources of powerbecause their output modifies the AC wave form. This may work for a short time, but will eventuallyresult in power problems, luminaire mis-operation and/or failure. Using a dimmer or non-dim moduleto power your VARI❋LITE® luminaire will void your luminaire’s warranty.Lamp power for the VL1100 lamp is supplied in one of three ways depending on model configuration:• External dimmer (incandescent units without on-board dimmer - supplied by others).• Internal dimmer (incandescent units with on-board IGBT dimmer).• External ballast (arc units).02.9664.0001 0 04 November 2009 15

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALLamp Power Input Cable(not available in unitscontaining the on-boarddimmer)Figure 2-2: Lamp Power InputIncandescent Models (without On-Board Dimmer)Some incandescent versions of the VL1100 ERS Luminaire will require an external dimmer unit forlamp power. A lamp power input cable is provided for connecting to these units. Install a connectormeeting your requirements using the following wire color code:Wire*Green/YellowBlueBrownConnectionAC GroundAC NeutralAC Line* International (Harmonized) StandardIncandescent Models (with On-Board IGBT Dimmer)Some incandescent models of the VL1100 ERS luminaire contain an on-board IGBT dimmer. Thisdimmer is used to power the lamp without need for an external dimmer. In these models, the lamppower cable is not supplied and instead a blanking plug is installed at the power/data input panel (seeFigure 2-2).CAUTION: The on-board IGBT dimmer is voltage specific (not switchable). It is either 115V or230V, depending on model purchased. Before connecting power, determine the operational voltage forthe unit. If required, please contact Vari-Lite customer service or your Authorized VARI❋LITE®Dealer for assistance.Arc ModelsAn external arc ballast unit is included with the arc version of the VL1100 ERS Luminaire. The lamppower input cable is already connectorized for use with this unit.16 04 November 2009 02.9664.0001 0

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS2Note: There is no provision for lengthening the cable. The ballast must be placed within 40 inches(1m) of the luminaire. The Lamp Power Input Cable has conductors for lamp power and ballastcontrol. It is not compatible with VARI❋LITE® Series 300 lamp runs.VL1100 Arc LuminaireVL1100 Arc BallastLamp Cable40" (1m)Figure 2-3: VL1100 Arc Luminaire Ballast Connection02.9664.0001 0 04 November 2009 17

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALData CablesThe luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out)applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin,male XLR connector. When purchasing or constructing data cables, it is important that not only thecorrect cable type be used, but also quality cable to ensure a reliable DMX512 system. Your cablingshould meet the following USITT DMX specification requirements:• Suitable for use with EIA485 (RS485) operation at 250k baud.• Characteristic impedance 85-150 ohms, nominally 120 ohms.• Low capacitance.• Two twisted pairs.• Foil and braid shielded.• 24 AWG min. gauge for runs up to 1000 feet (300m).• 22 AWG min. gauge for runs up to 1640 feet (500m).Note: Microphone type cables and other general purpose, two-core audio or signal cables are notsuitable for use with DMX512.Refer to the USITT Recommended Practice for DMX512 guide for additional information regardingDMX512 systems. How to obtain a copy is detailed in “Additional Documentation” on page 2.The XLR 5-pin connectors should be wired as follows:Data ThruCable Pinout12 43Male ConnPin 1Foil &BraidedShieldPin/Wire Code to XLR ConnectorsPin 21stconductorof 1sttwistedpairData (-)Pin 32ndconductorof 1sttwistedpairData (+)Pin 41stconductorof 2ndtwistedpairData (-)Pin 52ndconductorof 2ndtwistedpairData (+)Data InCable Pinout5 514 23Female Conn18 04 November 2009 02.9664.0001 0

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS2Recommended Cable Types/ManufacturersThese are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shieldedcable will also work.Type Pairs ZΩ ∗ Jacket AWG Use Temp (F)Belden Cables1215A 2 150 PVC 26 IBM Type 6 75Office cable1269A 2 100 PTFE 22 (Solid) High Temp, Plenum200cable8102 2 100 PVC 24 UL2919 808132 2 120 PVC 28 UL2919 808162 2 100 PVC 24 UL2493 6082729 2 100 PTFE 24 High Temp, Plenum200cable88102 2 100 PTFE 24 High Temp, Plenum200cable89696 2 100 PTFE 22 High Temp, Plenum200cable89729 2 100 PTFE 24 High Temp, Plenum200cable89855 2 100 PTFE 22 High Temp, Plenum200cable9729 2 100 PVC 24 UL2493 609804 2 100 PVC 28 UL2960 609829 2 100 PVC 24 UL2919 809842 2 120 PVC 24 UL2919 80PC224P 2 110 Polyurethane* Characteristic ImpedanceProplex Cables22 Heavy Duty andPortablePC224T 2 110 PVC 22 UL2464 105PC226T 3 110 PVC 22 UL246410502.9664.0001 0 04 November 2009 19

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALDMX Termination ConnectorA male XLR DMX termination connector is required at the last luminaire(or "far end of the line") to prevent signal reflections. Signal reflectionsmay cancel out the signal at certain line lengths, resulting in errors. Theterminator is also necessary for software downloads and running tests onmultiple luminaires. To construct your own connector, you will need thefollowing components:• 5-pin, male XLR connector.• Two 1/4W 5% 120 ohm resistors.12 43Solder resistors acrosspins 2 & 3, and 4 & 55Note: A male termination connector is available as an accessory from Vari-Lite. See “Accessories” onpage 12.Loopback ConnectorWhen transferring software versions from luminaire to luminaire, aloopback connector is required at the first luminaire in the data link.To construct your own connector, you will need the followingcomponents:• 5-pin, female XLR connector.• Two small segments of 22 AWG wire.543Solder wires acrosspins 2 & 4, and 3 & 521Note: A loopback connector is available as an accessory from Vari-Lite. See “Accessories” onpage 12.20 04 November 2009 02.9664.0001 0

INSTALLATION : INSTALLATION PROCEDURES2Installation ProceduresInstalling Lamp (Incandescent Models)In the event the lamp was packed separately during shipment, it will be necessary to install before use.WARNING: Ensure that power is removed from luminaire when installing lamp.CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass withbare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If touched, usealcohol and cotton cloth to thoroughly clean glass portion of lamp.To install incandescent lamp:Step 1. Ensure power is removed from luminaire.Step 2. At backcap, gradually loosen two 10-32x2-3/8" PPSS black screws (Figure 2-4) a few turnsat a time until backcap is free. (Screws must be alternately loosened to prevent one side fromlocking up.)BackcapInterior ViewRear HeadAssemblyCAUTION:Do not touch lampwith bare fingers.BackcapAlign whenre-installingAlignment Stud (2)CAUTION:Alignment Hole (2)Holes and studs MUST bealigned when re-installing.10-32x2-3/8 PPSSBlack Screws (captive)- loosen each graduallyFigure 2-4: Removing Incandescent Backcap02.9664.0001 0 04 November 2009 21

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALStep 3. At backcap, flip two bail clamps outward (Figure 2-5).Step 4. Flip two base clamps outward away from socket.Step 5. Grip lamp by base and firmly install in socket.Step 6. Close base and bail clamps, locking into place.CAUTION:Do not touch lampwith bare fingers.1Flip bail clamps outward.2Flip base clamps outward.Bail ClampsInstall lamp, firmly pressing into place.SocketLamp3Close base clamps.Base Clamps4Close bail clamps.Figure 2-5: Installing Incandescent Lamp in SocketStep 7. Re-install backcap, ensuring that alignment studs and holes are aligned (Figure 2-4).Step 8. Align lamp. (Refer to “Align Lamp For Maximum Beam Irradiance” on page 34.)22 04 November 2009 02.9664.0001 0

INSTALLATION : INSTALLATION PROCEDURES2Installing Lamp (Arc Models)In the event the lamp was packed separately during shipment, it will be necessary to install before use.WARNING: Ensure that power is removed from luminaire when installing lamp.CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass withbare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If touched, usealcohol and cotton cloth to thoroughly clean glass portion of lamp.To install arc lamp:Step 1. Ensure power is removed from luminaire.Step 2. At backcap, gradually loosen two 10-32x2-3/8" PPSS black screws (Figure 2-6) a few turnsat a time until backcap is free. (Screws must be alternately loosened to prevent one side fromlocking up.)BackcapInterior ViewRear HeadAssemblyCAUTION:Do not touch lampwith bare fingers.BackcapAlign whenre-installingAlignment Stud (2)CAUTION:Alignment Hole (2)Holes and studs MUST bealigned when re-installing.10-32x2-3/8 PPSSBlack Screws (captive)- loosen each graduallyFigure 2-6: Removing Arc Backcap02.9664.0001 0 04 November 2009 23

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALStep3. Grip lamp by base and firmly install in socket.CAUTION:Do not touch lampwith bare fingers.SocketLampInstall lamp, firmly pressing into place.Figure 2-7: Installing Arc Lamp in SocketStep 4. Re-install backcap, ensuring that alignment studs and holes are aligned (Figure 2-6).Step 5. Align lamp. (Refer to “Align Lamp For Maximum Beam Irradiance” on page 34.)24 04 November 2009 02.9664.0001 0

INSTALLATION : INSTALLATION PROCEDURES2Accessory Frame HolderAn accessory frame holder is provided for the addition of a top hat or gel frame with silks, frosts orcolor correction if required. The frame holder is designed to fit a standard 8-inch gel frame or top hat.To remove and replace frame or top hat:Step 1. Disconnect luminaire AC input cable from power source.Step 2. At front lens, press upward on accessory frame latch and turn to open.Step 3. Remove frame/top hat, if any (Figure 2-8).Step 4. Install frame/top hat and close latch.Press Upand TurnLatchGel, Silk, orFrostHead AssemblyAccessory FrameNOTE:The accessory frame is not a Vari-Lite accessory.Figure 2-8: Installing a Frame or Top Hat02.9664.0001 0 04 November 2009 25

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALHanging the LuminaireThe luminaire can be hung horizontally or vertically from any structure designed to work with the typeof load created by this moving luminaire. The pan tube base provides two mounting holes for attachingtruss hooks or other mounting hardware as required. Many compatible truss hooks are available fromdifferent manufacturers for your particular needs. The Mega Claw Truss Hook, shown in the exampleillustration below, can be ordered separately from Vari-Lite (refer to “VL1100 ERS ReplacementItems/Accessories” on page 12).To install truss hooks (if required):Step 1. At pan tube base, attach two truss hooks as shown below (Figure 2-9).Step 2. Tighten hardware securely.WARNING:Attach trusshooks securely.VL1100 PanTube BaseMega Claw Truss Hook(not provided)Hook Hardware(not provided)Figure 2-9: Example VL1100 Luminaire Truss Hook Installation26 04 November 2009 02.9664.0001 0

INSTALLATION : INSTALLATION PROCEDURES2To hang luminaire in truss:Step 1. Lift luminaire into mounting position.Step 2. Secure in place with truss hooks. Ensure truss hook hardware that locks hook in place (e.g.wing bolt) is properly tightened and that luminaire is fully supported.Step 3. Attach safety cable (sold separately) as follows:a. Connect end of cable to mounting pin at one side of pan tube base.b. Loop at least once around pipe and attach other end at second mounting pin.Step 4. Connect power and data cables according to procedure given in “Connecting Data andPower” on page 30.Safety Cable:Recommended for allhanging installations.May be required bylocal codes.26.5"(67.3cm)17.5"(44.5cm)34.5"(87.6cm)26"(66cm)Figure 2-10: Example VL1100 Luminaire Truss Hanging Installation02.9664.0001 0 04 November 2009 27

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALHanging the Ballast (Arc Models Only)The external ballast unit included with arc models will need to be installed near the luminaire. In orderfor the lamp cable to be connected, the ballast must be placed within 40 inches (1m). The top panelprovides one mounting hole for attaching a truss hook or other mounting hardware as required.(Compatible truss hooks are available from different manufacturers for your particular needs.).To install truss hooks (if required):Step 1. Attach truss hook as shown below (Figure 2-11).Step 2. Tighten hardware securely.WARNING:Attach trusshooks securely.Bolt and Washer1/2" x 13 x 1"(Provided)Truss Hook(not provided)VL1100 Arc BallastFigure 2-11: Example VL1100 Arc Ballast Truss Hook Installation28 04 November 2009 02.9664.0001 0

INSTALLATION : INSTALLATION PROCEDURES2To hang arc ballast in truss:Step 1. Lift ballast into mounting position.Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g.wing bolt) is properly tightened and that ballast is fully supported.Step 3. Attach safety cable (sold separately) as follows:a. Connect end of cable to attachment point at one side of ballast.b. Loop at least once around pipe and attach other end at second point.Safety Cable:Recommended for allhanging installations.May be required bylocal codes.4.54"(11.5 cm)13.43"(34.1 cm)11.56"(29.4 cm)Figure 2-12: VL1100 Arc Ballast Installation02.9664.0001 0 04 November 2009 29

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALConnecting Data and PowerA maximum of 32 luminaires may be connected in any one DMX data link.Note: This maximum limit applies to the luminaire "daisy chain" only. Your system or console mayrequire fewer luminaires on a single data link path. Consult your console documentation for moreinformation.To connect power and data:Step 1. Connect data cable from console to first luminaire in chain at DATA IN connector.Step 2. If required, connect additional data cables from DATA THRU connectors to DATA INconnectors of remaining luminaires in link.Step 3. At last luminaire in link, install DMX termination connector at DATA THRU connector.(Luminaires and other devices on the same DMX chain may not function properly withouttermination.)Data ThruData ThruData Infrom consoleDMX TerminationStepStepStepFigure 2-13: Data Connection4. Connect AC Input Cable connector to power input source.5. Connect Lamp Power Input Cable to external ballast (arc models) or dimmer (incandescentmodels).6. Dress cables and secure them so that they will not interfere with luminaire head and yokemovement.30 04 November 2009 02.9664.0001 0

INSTALLATION : POWERING UP2Powering UpPower-Up and Configuration OverviewFirst Power-UpWhen powering up a VL1100 ERS Luminaire for the first time, the lamp type and shutter settings mustbe configured. This procedure will usually happen prior to delivery. However, in the event that it hasnot been done or if the Main Controller Board has been replaced, it will be necessary. Follow one ofthese two power-up procedures depending on whether the luminaire requires configuration:• Already configured - “Standard Power Up Procedure” on page 32.• Not configured - “Power Up and Configuration Procedure” on page 33.Calibration SequenceAfter AC power is applied, the luminaire will start powering up (this will take 10-15 seconds) and thenbegin a calibration sequence that steps it through full pan and tilt movements. The internal mechanismswill also move through a full range of motion. After calibration, the luminaire head will either stop atits "home" position (which positions the pan axis at mid-rotation and the head parallel to the yoke withthe lens pointing away from the luminaire upper enclosure) or move to its current defined position ifDMX data is present. All internal mechanisms also move to their "home" or defined positions.For Arc lamp models, depending on the luminaire’s setting for Lamp Power-Up State (refer to “MenuSystem Function Chart” on page 61), when power is applied the lamp will either a) “strike” or ignite -Lamp On (default), b) await calibration and then strike - Cal On, or c) await manual command to strike- Lamp Off.Importance of Correct ConfigurationThe configuration settings MUST be correct or the luminaire will not operate properly. Theconfiguration settings specify whether or not the luminaire contains a shutter system or beam-size iris,which will then affect the DMX mapping of the luminaire. For example, choosing the shutter optionwill configure the luminaire for 27 DMX channels, while not choosing the shutter option willconfigure it for 19 DMX channels. When the luminaire is configured as having no shutter, the optionfor the beam-size iris becomes available. Refer to “Channel Mapping” on page 38 for more detailedinformation on this subject.02.9664.0001 0 04 November 2009 31

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALStandard Power Up ProcedureUse this procedure when powering up a luminaire that has already been configured. (Refer to “Power-Up and Configuration Overview” on page 31.)Note: Refer to Chapter 4: Menu System for detailed instructions on menu functions.CAUTION: Before applying power, be sure the luminaire is hung or positioned so that the head andyoke can move freely without restriction.To power up luminaire:Step 1. At each luminaire, apply power by switching on power source. Luminaire will displayStarting for 10-15 seconds, and then automatically step through the following procedure:a. For Arc lamps:1) If Lamp Power-Up State is set to Lamp On, lamp will strike (ignite).2) Luminaire will cycle through calibration and stop at "home" position.3) If Lamp Power-Up State is set to Cal On, lamp will strike (ignite) at end ofcalibration sequence.b. For Incandescent lamps:1) Luminaire will cycle through calibration and stop at "home" position.32 04 November 2009 02.9664.0001 0

INSTALLATION : POWERING UP2Power Up and Configuration ProcedureUse this procedure when powering up a luminaire that has not been previously configured. (Refer to“Power-Up and Configuration Overview” on page 31.)Note: Refer to Chapter 4: Menu System for detailed instructions on menu functions.CAUTION: Before applying power, be sure the luminaire is hung or positioned so that the head andyoke can move freely without restriction.To configure luminaire at power up:Step 1. At each luminaire, apply power by switching on power source.Step 2. For unconfigured luminaires, menu will display LampType. Press [Enter] to move to nextlevel.Step 3. Press [Up]/[Down] to toggle options. Choose either Arc or Incand by pressing [Enter].Note: If Arc is selected, the menu system will update to include the Dimmer, DMX, and Manualcommands. (Dimmer will be added even if no dimmer is present.)StepStep4. Press [Up]/[Down] to select Shutter?. Press [Enter] to move to next level.5. Press [Up]/[Down] to toggle options. Choose either Yes or No by pressing [Enter].Note: If the luminaire is configured NOT to have the shutter system, the menu will automaticallyupdate to include the beam-size iris assembly (even if one is not present), DMX, and Manualcommands.Step6. Luminaire will display Starting for 10-15 seconds, and then automatically step throughfollowing procedure:a. For Arc lamps:1) If Lamp Power-Up State is set to Lamp On, lamp will strike (ignite).2) Luminaire will cycle through calibration and stop at "home" position.3) If Lamp Power-Up State is set to Cal On, lamp will strike (ignite) at end ofcalibration sequence.b. For Incandescent lamps:1) Luminaire will cycle through calibration and stop at "home" position.02.9664.0001 0 04 November 2009 33

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALAlign Lamp For Maximum Beam IrradianceAfter a new lamp is installed in either the incandescent or arc version of the luminaire, it will benecessary to align the lamp to optimize the beam.WARNING: Backcap and adjustment screws will be HOT during lamp operation. Wear gloves and/or use tools to prevent burns.To align lamp:Step 1. Set intensity to 100%.Step 2. Position beam on a white wall at a distance of 10 to 20 feet.Step 3. Using console or internal luminaire menu controls, set zoom to zero and focus to a hardedge. If installed, be sure that beam-size iris and shutters are open.Step 4. Using three adjustment screws, adjust hot spot to center of beam (Figure 2-14).Step 5. Check color uniformity as follows:a. Position one of the color stages at 30% of maximum. (Cyan or Magenta work best.)b. Verify that beam color is uniform (if lamp is misaligned, color will be concentrated toone side of beam). If color is not uniform, readjust lamp until color is uniform acrossentire beam field.Beam Adjustment Screws ** Do not remove or use to access lamp.Figure 2-14: Lamp Alignment Screws34 04 November 2009 02.9664.0001 0

INSTALLATION : ADDRESSING2AddressingProgram Starting AddressThe DMX starting address is entered using the Menu Display. This address will be retained even if thepower is removed.Note: Refer to Chapter 4: Menu System for detailed instructions on menu functions.Note: Refer to your console operating instructions for specific information regarding its addressingrequirements.To program a DMX starting address:Step 1. Press [Menu].Step 2. Press [Up] / [Down] arrows until Address appears. Press [Enter].Step 3. DMX will appear. Press [Enter].Step 4. Press [Up] / [Down] arrows to enter starting address.Step 5. Press [Enter] to set.Program Starting Address Without CalibratingIt is possible to bypass the calibration sequence and go directly to the Menu Display programming inorder to pre-program an address setting.To program starting address without calibrating luminaire:• While powering up luminaire, press and hold [Menu]. Program address as in Program StartingAddress above.• Release when display reads ":"Note: The luminaire will require a reset to restore control.02.9664.0001 0 04 November 2009 35

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALNotes36 04 November 2009 02.9664.0001 0

CHAPTER 3.OperationThis chapter contains instructions for operating the luminaire using DMX control and forupdating the internal software.• DMX Operation• DMX Mapping• Luminaire Timing• Updating Software02.9664.0001 0 04 November 2009 37

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALDMX OperationChannel MappingThese tables assume a DMX start address of 1. When a different starting address is used, this addressbecomes channel 1 function and other functions follow in sequence. (There is only one DMX modefor this luminaire, which is Enhanced 16-bit Mode.)Table 3-1: Enhanced 16-Bit Mode - VL1100 TI/AI ModelsDMX Channel Parameter Range1 Dimmer * 0-2552 Hi Byte Pan 0-655353 Lo Byte Pan 0-655354 Hi Byte Tilt 0-655355 Lo Byte Tilt 0-655356 Edge 0-2557 Zoom 0 (small) - 255 (big)8 Diffusion 0 (open) - 255 (diffused)9 Blue 0 (open) - 255 (full saturation)10 Amber 0 (open) - 255 (full saturation)11 Magenta 0 (open) - 255 (full saturation)12 Rotating Gobo 0-127 index128-255 rotate13-14 Gobo Index Index:0-65535Rotate:0 (cw max) - 32535 (cw min)32536-33031 (stop)33032 (ccw min) - 65535 (ccw max)15 Beam 0 (small) - 255 (open)16 Focus Time 0-25517 Color Time 0-25518 Beam Time 0-25519 Control 0-255* Dimmer refers to either an external dimmer for VL1100 TI models or an internal dimmer forVL1100 AI models. Regardless, this channel must be included for both profiles.38 04 November 2009 02.9664.0001 0

OPERATION : DMX OPERATION3Table 3-2: Enhanced 16-Bit Mode - VL1100 TS/AS ModelsDMX Channel Parameter Range1 Dimmer * 0-2552 Hi Byte Pan 0-655353 Lo Byte Pan 0-655354 Hi Byte Tilt 0-655355 Lo Byte Tilt 0-655356 Edge 0-2557 Zoom 0 (small) - 255 (big)8 Diffusion 0 (open) - 255 (diffused)9 Blue 0 (open) - 255 (full saturation)10 Amber 0 (open) - 255 (full saturation)11 Magenta 0 (open) - 255 (full saturation)12 Rotating Gobo 0-127 index128-255 rotate13-14 Gobo Index(13 = Hi Byte)(14 = Lo Byte)Index:0-65535Rotate:0 (cw max) - 32535 (cw min)32536-33031 (stop)33032 (ccw min) - 65535 (ccw max)15 Frame 1A 0 (open) - 255 (closed)16 Frame 1B 0 (open) - 255 (closed)17 Frame 2A 0 (open) - 255 (closed)18 Frame 2B 0 (open) - 255 (closed)19 Frame 3A 0 (open) - 255 (closed)20 Frame 3B 0 (open) - 255 (closed)21 Frame 4A 0 (open) - 255 (closed)22 Frame 4B 0 (open) - 255 (closed)23 Rotate Frame 0-255128 center24 Focus Time 0-25525 Color Time 0-25526 Beam Time 0-25527 Control 0-255* Dimmer refers to either an external dimmer for VL1100TS models or an internal dimmer forVL1100AS models. Regardless, this channel must be included for both profiles.02.9664.0001 0 04 November 2009 39

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALControl Channel FunctionsControl channel functions allow special actions such as reset, lamp on/off and partial recalibration.These must be executed with zero time transition or with timing disabled. Discrete values must beused; not manual controls such as faders or encoders (see chart below for values).Reset - resets all luminaire mechanisms.Lamp On or Lamp Off - switches lamp on or off.Partial Recalibration - resets only the target mechanism (color, gobo, zoom, etc.) without affectingothers.Table 3-3: Control Channel FunctionsControlChannelFunction% ValueControl Channel Value* For arc models, the dimmer will close during each recalibration action.For 3 Secsor GreaterDMX ValueAfter3 SecsLuminaire Reset 32-33 81-87 0Lamp Off 65-67 165-171 0Lamp On 98-100 249-255 0Partial Recalibration of:- Blue/Amber/Magenta/Diffuser * 40 100-104 0- Rotating Gobo/Index * 45 113-117 0- Edge/Zoom * 50 126-130 0- Beam Size Iris/Shutter * 55 138-142 0To use control channel functions:Step 1. Select an action to be sent.Step 2. Set control channel value for desired action (for example, 84 for reset). Hold value for 3seconds.Note: A numerical keypad is required for sending values. An encoder or fader does not allow for aquick value change, which is required to effect the control functions.Step3. Set control channel value to zero. (This must occur without any scaling values. Action willbe voided if other values are detected between action value and zero.)40 04 November 2009 02.9664.0001 0

OPERATION : DMX OPERATION3DMX Data DisplayThe DMX data display shows the data received for the given luminaire and does not show the entirestream of 512 bytes. It shows only the number of channels used for the given luminaire model in 16-bit enhanced mode.For example, a VL1100 TS luminaire with an address of 40 will show DMX Channels 1-27 whichwould correlate to DMX Channels 40-66.02.9664.0001 0 04 November 2009 41

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALDMX MappingColor MixingThe color mixing mechanism is a CYM subtractive color mixing system made up of a graduated colorsystem for cyan, yellow, and magenta.Table 3-4: DMX Map For Cyan% Value DMX Value Action0 0 Open100 255 Closed or Full SaturationTable 3-5: DMX Map For Yellow% Value DMX Value Action0 0 Open100 255 Closed or Full SaturationTable 3-6: DMX Map for Magenta% Value DMX Value Action0 0 Open100 255 Closed or Full Saturation42 04 November 2009 02.9664.0001 0

OPERATION : DMX MAPPING3Rotating Gobo WheelNote: Gobos are sold separately. Contact your Authorized VARI❋LITE® Dealer or visit the Vari-Lite web site, www.vari-lite.com, for available gobo patterns.The function operates in two modes: INDEX Mode and ROTATE Mode. The DMX valuescorresponding to these modes are as follows:• DMX values 0-127 will select each gobo in Indexing mode.• DMX values 128-255 will select each gobo in Rotating mode.Table 3-7: DMX Map For Gobo Index/RotatePosition Indexing Rotating Function1 0 128 Open2 18 146 Gobo 13 41 169 Gobo 24 63 191 Gobo 35 86 214 Gobo 46 108 236 Gobo 5Index/RotationThe Gobo Index function utilizes 16-bit control which offers enhanced resolution whether in INDEXor ROTATE mode.Table 3-8: Index/Rotation RangeFunctionRangeIndex 0-65535Rotate0 (cw max) - 32535 (cw min)32536-33031 (stop)02.9664.0001 0 04 November 2009 43

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALShutter MechanismFor units with a shutter mechanism, the shutter is comprised of four frame blades that moveindependently or in unison. The entire assembly operates in a smooth, time-continuous motion usingstepper motors (two per frame blade and one to rotate the entire shutter mechanism). The shuttermechanism can rotate 45 o in either direction and the frame blades can tilt +/- 35 o .Table 3-9: Shutter Mechanism DMX Map Chart (shutter models only)Item % Value DMX Value ActionFrame 1A 0 0 Opento Frame 4B 100 255 ClosedShut Rot0 0 CCW(Shutter50 128 CenterRotation)100 255 CW44 04 November 2009 02.9664.0001 0

OPERATION : LUMINAIRE TIMING3Luminaire TimingTiming Channel InformationTiming channel control improves the timed moves of certain groups of parameters. We provide threetiming channels, one for Focus (Pan and Tilt), one for color parameters and one for beam parameters.Timing channels support time values of up to six minutes.Table 3-10: Channel Function / Timing Channel RelationshipChannel FunctionPan (Hi Byte/Lo Byte)Tilt (Hi Byte/Lo Byte)BlueAmberMagentaColor WheelDiffusionBeamEdgeZoomRotating GoboGobo Index (HiByte/LoByte)Shutter (all 9 motors)Timing ChannelFocus Time Color Time Beam TimeA timing value of zero is full speed. A time value of 100% (or 255 in DMX) causes the associatedparameter(s) to follow cue fade time (console time) rather than the timing channel.Note: The particular storing syntax for your console, as well as instructions on how to write part cues,can be found in the operation manual for that console.To use these channels, you must:Step 1. Create the cue, including color, gobo, edge and diffusion as required.Step 2. Decide which fixtures and which parameter groups will use timing channels.Step 3. Assign a value to the particular timing channel(s) you wish to use (for timing informationsee chart on next page).Step 4. Set console timing (or cue fade time) for parameters and timing channels to zero seconds.Step 5. Store cue.02.9664.0001 0 04 November 2009 45

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALNote: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior inthe luminaire as the timing channel value is updated over time. Timing channel values and the finaldestination of the parameters affected by the timing channel should always be sent in a zero count.Timing channels can be set in either % or 0-255 (DMX) modes, with the following values assigned:Table 3-11: VL1100 Timing Channels Map% Value DMX = Seconds0 Full Speed1 0.22 0.41 3 0.64 0.82 5 16 1.27 1.43 8 1.69 1.84 10 211 2.212 2.45 13 2.614 2.86 15 316 3.217 3.47 18 3.619 3.88 20 421 4.222 4.49 23 4.624 4.810 25 526 5.227 5.411 28 5.629 5.830 612 31 6.232 6.413 33 6.646 04 November 2009 02.9664.0001 0

OPERATION : LUMINAIRE TIMING3Table 3-11: VL1100 Timing Channels Map% Value DMX = Seconds34 6.835 7.014 36 7.237 7.415 38 7.639 7.840 816 41 8.242 8.417 43 8.644 8.845 918 46 9.247 9.419 48 9.649 9.850 1020 51 10.252 10.453 10.621 54 1155 1122 56 1257 1258 1323 59 1360 1424 61 1462 1463 1525 64 1565 1626 66 1667 1668 1727 69 1770 1828 71 1872 1873 1929 74 1975 2002.9664.0001 0 04 November 2009 47

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALTable 3-11: VL1100 Timing Channels Map% Value DMX = Seconds30 76 2077 2078 2131 79 2180 2181 2232 82 2283 2333 84 2385 2386 2434 87 2488 2535 89 2590 2591 2636 92 2693 2737 94 2795 2796 2838 97 2898 2939 99 29100 29101 3040 102 30103 30104 3141 105 31106 3242 107 32108 32109 3343 110 33111 3444 112 34113 34114 3545 115 35116 3646 117 3648 04 November 2009 02.9664.0001 0

OPERATION : LUMINAIRE TIMING3Table 3-11: VL1100 Timing Channels Map% Value DMX = Seconds118 36119 3747 120 37121 3848 122 38123 38124 3949 125 39126 39127 4050 128 40129 4151 130 41131 41132 4252 133 42134 4353 135 43136 43137 4454 138 44139 4555 140 45141 45142 4656 143 46144 4757 145 47146 47147 4858 148 48149 4959 150 49151 49152 5060 153 50154 50155 5161 156 51157 5262 158 52159 5202.9664.0001 0 04 November 2009 49

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALTable 3-11: VL1100 Timing Channels Map% Value DMX = Seconds160 5363 161 53162 5464 163 54164 54165 5565 166 55167 5666 168 56169 56170 5767 171 57172 5868 173 58174 58175 5969 176 59177 59178 6070 179 60180 6571 181 65182 65183 7072 184 70185 7573 186 75187 75188 8074 189 80190 8575 191 85192 85193 9076 194 90195 9577 196 95197 95198 10078 199 100200 11079 201 11050 04 November 2009 02.9664.0001 0

OPERATION : LUMINAIRE TIMING3Table 3-11: VL1100 Timing Channels Map% Value DMX = Seconds202 110203 12080 204 120205 12081 206 130207 130208 14082 209 140210 140211 15083 212 150213 16084 214 160215 160216 17085 217 170218 18086 219 180220 180221 19087 222 190223 20088 224 200225 200226 21089 227 210228 210229 22090 230 220231 23091 232 230233 230234 24092 235 240236 25093 237 250238 250239 26094 240 260241 27095 242 270243 27002.9664.0001 0 04 November 2009 51

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALTable 3-11: VL1100 Timing Channels Map% Value DMX = Seconds244 28096 245 280246 29097 247 290248 290249 30098 250 300251 31099 252 310253 310254 310100 255 Follows Cue Data52 04 November 2009 02.9664.0001 0

OPERATION : UPDATING SOFTWARE3Updating SoftwareUSB Download and Programming LuminairesYou can upgrade Vari-Lite luminaire operating software using the USB Luminaire Programming Kit(Vari-Lite part number 28.8500.0054, sold separately) for desktop computers and newer laptopsequipped with USB 2.0 ports. The USB Luminaire Programming Kit can be ordered directly fromyour Authorized VARI❋LITE® Dealer.The VARI❋LITE® USB Luminaire Programming Kit (28.8500.0054) includes:• VARI❋LITE® USB Upload Cable (25.9600.0001)• USB Luminaire Programming Kit CD (87.8500.0002)• Instruction Sheet (02.8500.0100)• VARI❋LITE® carry bag (07.5044.0005)Computer Requirements for the USB Luminaire Programming Kit• PC running Windows® 98, 2000, XP, or Vista. Although the USB Luminaire Programming kitsoftware is not directly compatible with Macintosh® computers, it does run with some Windowsemulators.• In addition to Windows, your computer must be running IE 5.01 or later, and Microsoft.NETFramework Version 3.5 (or later), which you can download from http://www.microsoft.com andsearch for .NET Framework downloads.• An available USB 2.0 port on the PC.USB VLDownloader PC Program and .bin Luminaire FilesThe USB VLDownloader program and current .bin files are available from the Product Downloadspage at www.vari-lite.com. Instructions for installing the USB VLDownloader program on your PCare also available on the Product Downloads page. Use the USB VLDownloader program to transferupdated versions of the luminaire operating software (.bin files) from your PC to the luminaires.Note: Refer to instruction sheet 02.8500.0100 for detailed programming instructions forVARI❋LITE® luminaires.02.9664.0001 0 04 November 2009 53

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALLists specific versions ofdownloaded software (on PC)Click to download specific softwareversion to connected luminaire(s)Device Connection Status andUSB Downloader ControlsClick logo to go toVari-Lite web site(internet connectionrequired)Download HistoryWill show currentprogress of downloadFigure 3-1: VL Download Program WindowTransferring Software From Luminaire to LuminaireIt is possible to transfer specific software versions between luminaires. As in the case of installing newsoftware versions, multiple luminaires can be programmed at the same time when they are data linkedtogether (refer to “Connecting Data and Power” on page 15), however, only a maximum of 32luminaires can be updated at once.Hardware RequirementsData cables used in this process must have two twisted pairs and a shield. It is also recommended thatcables meet all other USITT DMX specification requirements. Refer to “Data Cables” on page 9.54 04 November 2009 02.9664.0001 0

OPERATION : UPDATING SOFTWARE3A termination connector is used in this process. Refer to page 10 for more information regarding theconstruction of this connector.Master luminaire containingsoftware version to downloadLuminaire 1requiring updateLuminaire 2requiring updateData ThruData ThruLoopback ConnectorDMX Termination ConnectorFigure 3-2: Software Transfer SetupTransfer ProcedureThis procedure is used to transfer software versions between luminaires.Step 1. At last luminaire, install male termination connector into DATA THRU XLR connector.Step 2. At master luminaire (first in chain) Menu Display, press [Menu].Step 3. Press [Up] / [Down] arrows until Fixture appears.Step 4. Press [Up] / [Down] arrows until Download appears. Press [Enter].Step 5. OK? will be displayed. Press [Enter] to accept.Step 6. Download proceeds. (Download takes 4-5 seconds.) The number of blocks displayed is lessin a luminaire-to-luminaire download than in a PC-to-luminaire download for the samesoftware version.Step 7. When download is complete, luminaire automatically recalibrates. When recalibration iscomplete, luminaire is ready for operation with its new software version.Verify software version at luminaire:Step 1. At Menu Display, press [Menu].Step 2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter].Step 3. Press [Up] / [Down] arrows until Version appears. Press [Enter].The first half of the version will be displayed as a date (MM.DD.YY). For example,03.18.03 (March 18, 2003).Press [Up] / [Down] arrows to display second half of version. This will be displayed as atime (HH:MM). For example, 16:0002.9664.0001 0 04 November 2009 55

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALNotes56 04 November 2009 02.9664.0001 0

CHAPTER 4.Menu SystemThis chapter contains instructions for operating the luminaire using the Menu Display feature.• Menu Operation• Menu Functions• Self Tests02.9664.0001 0 04 November 2009 57

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALMenu OperationWhat Is the Menu System?The menu system is a programmable set of commands used to configure,address, operate, and test the luminaire. The menu system is controlled atthe Menu Display available at the yoke leg.The menu system has seven main functions which are referred to as “1stlevel.” Within these main functions, there can be up to four additional subfunctions(levels 2 thru 5), making five total levels.Menu Controls OperationThe menu system is controlled by four buttons. These buttons function asfollows:[Menu] button Displays the menu, or if at first level, thecurrent address. Can also enable menu to exit a menulevel.[Enter] button Selects the current menu option or storescurrent data value.[Up] arrow Scrolls menu options upward or increasescurrent data value.[Down] arrow Scrolls menu options downward ordecreases current data value.To enter the menu system, first press [Menu]. Thefunctions displayed will be 1st level functions. Scrollthrough the 1st level functions by pressing [Up] / [Down]arrows. Once the desired function appears in the display,Press toshow menu,or if at firstlevel, thecurrentaddress.AddressMENU ENTERUp / IncreaseMenuDisplayLCD DisplayDown / DecreasePress to select current menuoption or current data value.press [Enter]. You are now at the 2nd level. Once again, press the [Up] / [Down] arrows to scrollthrough 2nd level functions. Press [Enter] to access 3rd level functions and so forth. When the highestlevel for the function is reached, [Up] / [Down] arrows can be pressed to select a value or select atoggle activation such as ON/OFF. Press [Enter] to store the value or select an action.For example, the Address function has one sub-level: DMX. This 2nd level menu allow access to a3rd level, which is a value. The Address function is a 3-level menu.1st Level 2nd Level 3rd LevelAddress DMX XXX58 04 November 2009 02.9664.0001 0

MENU SYSTEM : MENU OPERATION4Menu Default StateThe menu display’s default state during normal operation is to display the address. After 10 seconds ofinactivity at the display, it will change to this default state.After 5 minutes of inactivity, the menu display will switch to its off state.Menu ShortcutsA few button combinations are provided as shortcuts for frequently used menu functions. These are asfollows:• Lamp On - Press and hold [Up], then press [Enter]. (Arc models only.)• Lamp Off - Press and hold [Down], then press [Enter]. (Arc models only.)• Recalibrate - Press and hold [Up], then press [Menu].• Interrupt Calibration - Press [Menu] at Power up. (See “Program Starting Address WithoutCalibrating” on page 35 for more information.)02.9664.0001 0 04 November 2009 59

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALMenu FunctionsMenu System OverviewThe following is a graphic representation of the entire menu system.Address DMX valueSetupConfig Lamp* Power ONOFFLampHour # of hoursResetHrs OK?P UP Lamp OFFCal ONLamp ONDMXFixtureLampTypeShutter?Pan/Tilt Movement EnableDisplay 30Sec5 Min10 MinONDisableResetDef OK?ClearData Chan XXX dataPan/Tilt SwapInv PanONOFFONOFFInv Tilt ONOFFStatusRe-CalModelLum IdVersionFixt HrsDownloadArcIncandYesNoOK?scrolls errors or displays OKOK?VL1XXXXXXXXXXX(MM/DD/YY) time# of hours onOK?ManualTestPanTiltDimmer*BlueAmberMagentaDiffusnRot GoboIndexEdgeZoomBeamRot ShutFrame 1AFrame 1BFrame 2AFrame 2BFrame 3AFrame 3BFrame 4AFrame 4BALLPan/TiltDimmer*BlueAmberMagentaColorMixDiffusnRot GoboEdgeZoomBeamShutterRot ShutLampEncoderSensorvaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevaluevalueRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTRUN TESTPanTiltPanTiltRot GoboGoboIndxvaluevalueSTSTSTSTSTSTSTST* (arc only)60 04 November 2009 02.9664.0001 0

MENU SYSTEM : MENU FUNCTIONS4Menu System Function Chart1st Level 2nd Level 3rd Level 4th Level 5thLevelAddress DMX DMX Address XXX Address valueSetup LampType ArcIncandConfigSystemConfigurationDMXDMX Modeand DataShutter?LAMP Lamp Options(Arc Only)YesNoPower Lamp PowerON (default)OFFP UP Lamp Power-up State Lamp OFF LampOffCal ON Lamp OnAfter CalibrationLamp ON Lamp On(default)LampHour Lamp Hours Used XXXX Cumulative #of Operation Hours(Not editable)ResetHrs Reset Lamp Hour andLamp Strike CountersPan/Tilt Pan and Tilt Options Movement Position Recovery Enable EnableDisable DisableDisplay Display Illumination30s OFF in 30 seconds5M OFF in 5 minutes(default)10M OFF in 10 minutesON ON indefinitelyResetDef Reset Default Values OK?Clear Clear Stored Parameters andRe-CalOK?OK?DATA Chan XXX DMX Channel XXXX DataPan/Tilt Pan and Tilt Options Swap Swap Pan & Tilt ONOFFInvP Invert PanONOFFInvT Invert TiltONOFF02.9664.0001 0 04 November 2009 61

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUAL1st Level 2nd Level 3rd Level 4th Level 5thLevelFixture Status Status/Error Display Scrolls error messages ordisplays OKManualManualCommandsRe-Cal RecalibrateModel Luminaire Model TypeLum Id Luminaire IDOK?VL1100XX Model TypeXXXXXXXX Luminaire IDNumberVersion Version XX/XX/XX MM/DD/YY (Page 1) XXX Time (in 6 minintervals) (Page 2)Fixt Hrs Fixture HoursDownloadPan PanTilt TiltDimmer Dimmer (Arc Only)Blue BlueAmber AmberMagenta MagentaDiffusn DiffusionRot Gobo Rotating GoboIndex Rotating Gobo IndexEdge EdgeZoom ZoomBeam Beam-size Iris (If Beam-SizeIris Accessory)Rot Shut Rotating Frame (Shutter)(If Shutter Accessory)Frame 1A (If Shutter Accessory)Frame 1B (If Shutter Accessory)Frame 2A (If Shutter Accessory)Frame 2B (If Shutter Accessory)Frame 3A (If Shutter Accessory)Frame 3B (If Shutter Accessory)Frame 4A (If Shutter Accessory)Frame 4B (If Shutter Accessory)XXXX # Hours OnOK?XXXX DataXXXX DataXXX DataXXX DataXXX DataXXX DataXXX DataXXX DataXXXX DataXXX DataXXX DataXXX DataXXX DataXXX DataXXX DataXXX DataXXX DataXXX DataXXX DataXXX DataXXX Data62 04 November 2009 02.9664.0001 0

MENU SYSTEM : MENU FUNCTIONS41st Level 2nd Level 3rd Level 4th Level 5thLevelTestSystem TestALL Test All Motors RUN TEST Run-Test in Progress Press [Menu] toPan/TiltRUN TEST Run-Test in Progressstop testsDimmer (Arc Only)RUN TEST Run-Test in ProgressBlueRUN TEST Run-Test in ProgressAmberRUN TEST Run-Test in ProgressMagentaRUN TEST Run-Test in ProgressColorMix Blue, Amber, Magenta test RUN TEST Run-Test in ProgressDiffusn Diffusion TestRUN TEST Run-Test in ProgressRot Gobo Rotating Gobo Test RUN TEST Run-Test in ProgressEdgeRUN TEST Run-Test in ProgressZoomRUN TEST Run-Test in ProgressBeam (If Beam-Size Iris Accessory) RUN TEST Run-Test in ProgressShutter (If Shutter Accessory) RUN TEST Run-Test in ProgressRot Shut (If Shutter Accessory) RUN TEST Run-Test in ProgressLamp Disables Pan/Tilt andexecutes Home position.RUN TEST Run-Test in ProgressEncoder Encoders Pan Pan Encoder XXXX DataTilt Tilt EncoderXXXX DataSensor Sensors Pan COT Sensor STST Sensor Testin ProgressTilt COT SensorRot Gobo Gobo Select EOTSensorGoboIndx Gobo Index EOTSensorSTST Sensor Testin ProgressSTST Sensor Testin ProgressSTST Sensor Testin ProgressPASS/FAILPASS/FAILPASS/FAILPASS/FAIL02.9664.0001 0 04 November 2009 63

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALMenu Function DefinitionsFor easy reference, each possible menu item is listed alphabetically in the first column by its displayabbreviation. The second column follows with a definition of the abbreviation and then a third columnprovides an explanation of its purpose and function.Display Definition Purpose10 Min 10 Minutes Sets Menu Display to automatically shut off after 10 minutes of non-use.30 Sec 30 Seconds Sets Menu Display to automatically shut off after 30 seconds of non-use.5 Min 5 Minutes Sets Menu Display to automatically shut off after 5 minutes of non-use.Address DMX Address Accesses function for setting luminaire DMX starting address.ALL All Motors Tests all internal motors.Amber Amber Specifies Amber for manual control (Manual) or test Amber functions (Test).Arc Arc Specifies luminaire as having an arc lamp source.Blue Blue Specifies Blue for manual control (Manual) or tests Blue functions (Test).Cal ON Calibration On Configures arc luminaire so that lamp will strike after calibration procedure iscomplete.Chan XXX DMX Channel Specifies DMX channel for display of current data value.Clear Clear Clears stored parameters and re-calibrates luminaire.ColorMix Color Mixer Tests color mixing mechanism.ConfigSystemConfigurationAccesses functions for setting lamp, pan/tilt, and Menu Display options. Alsoaccesses lamp information such as number of strikes, and hours used, alongwith their respective reset function.Data DMX Data Accesses function for displaying DMX data by channel number.Diffusn Diffusion Specifies manual control of Diffusion (Manual) or tests Diffusion functions (Test).Dimmer Dimmer Specifies dimmer mechanism for manual control (Manual) or tests dimmer/strobe functions (Test).Disable Disable Disables a function.Display Display IlluminationAccesses options for Menu Display on and off times.DMX DMX Sets starting address for DMX systems.Edge Edge Function Specifies edge function for manual control (Manual) or for testing (Test).Enable Enable Enables a function.Encoder Encoders Accesses encoder choices for diagnostic testing.FAIL Test Fail Indicates that sensor test has failed.Fixt Hrs Fixture Hours Displays total number of hours luminaire has been powered on.Fixture Fixture Access luminaire specification information such as model, serial number, softwareversion, along with status information.Frame 1A -Frame 4BFrame SideSpecifies shutter frames 1A, 1B, 2A, 2B, 3A, 3B, 4A or 4B for manual controldepending on which one is selected at the Manual Commands menu.GoboIndx Gobo Index Specifies gobo index EOT sensor for testing.Incand Incandescent Specifies luminaire as having an incandescent lamp source.Index Gobo Index Specifies rotating gobo index for manual control.Inv Pan Invert Pan Reverses pan action for special focus requirements.Inv Tilt Invert Tilt Reverses tilt action for special focus requirements.64 04 November 2009 02.9664.0001 0

MENU SYSTEM : MENU FUNCTIONS4Display Definition PurposeLamp Lamp Accesses lamp power up options and information (Config).Lamp OFF Lamp is Off Configures arc luminaire so that lamp will not strike upon power up.Lamp ON Lamp is On Configures arc luminaire so that lamp will strike upon power up.LampHour Lamp Hours Displays total number of lamp operating hours.LampType Lamp Type Accesses menu item for configuring luminaire for arc or incandescent source.Lum Id Luminaire ID Displays unique luminaire ID number.Magenta Magenta Specifies manual control of Magenta (Manual) or test Magenta functions (Test).ManualManualCommandsAccesses functions for controlling luminaire mechanisms and timing by entry ofan absolute data value.Model Model Displays model number of luminaire. For example, VL1100TS.Movement Movement Enables and disables pan and tilt movement and auto-correction.No No Specifies that the luminaire does not contain the shutter accessory.OFF Off Turns off a function.OK Okay Calibration has completed and no errors have occurred.OK? Okay? Prompt for pressing [Enter] before an action is executed.ON On Indefinitely Sets Menu Display to stay on until programmed otherwise (Display) or turns on afunction.Pan Pan Specifies pan function for manual control (Manual) or pan encoder for testing(Test).Pan/Tilt Pan/Tilt Accesses pan and tilt options for DMX function, system configuration, and testing.PASS Test Pass Indicates that sensor test has passed.Power Lamp Power Accesses function to turn lamp on or off.PROG Programming Currently programming the new version of software.Re-Cal Recalibrate Currently executing calibration or recalibrates luminaire.ResetDef Reset Default Resets default system configuration values.ResetHrs Reset Lamp Info Resets lamp hour and lamp strike counters. For use when new lamp is installed.Rot Gobo Rotating Gobo Specifies rotating gobo for manual control (Manual) or gobo select EOT sensorfor testing (Test).Rot Shut Rotating Shutter Specifies shutter mechanism rotating function for manual control(Manual) or for testing (Test).RUN TEST Run-Test Indicates that a system mechanism test is in progress.Sensor Sensors Accesses sensor choices for diagnostic testing.Setup Setup Accesses lamp type and shutter operation settings.Shutter Shutter Specifies shutter mechanism for testing.Shutter? Shutter Accesses menu item for configuring luminaire for shutter operation.Status Status/Error DisplayAllows scrolling through error list or displays OK if no errors.STST Sensor Test Indicates that a system sensor test is in progress.Test System Tests Accesses diagnostic tests for internal mechanisms.Tilt Tilt Specifies tilt function for manual control (Manual) or tilt encoder for testing(Test).Version Version Displays current software version (Date and Time in two pages).Yes Yes Specifies that the luminaire contains the shutter accessory.Zoom Zoom Function Specifies zoom function for manual control (Manual) or for testing (Test).02.9664.0001 0 04 November 2009 65

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALSelf TestsRunning Parameter TestsThe luminaire is capable of running self tests by using the TEST menu functions.Note: If a DMX data stream is present on the luminaire’s DMX input connector, Self Test and Manualcontrol is overwritten by the DMX command protocol and neither (Self Test and Manual) will operate.When running tests on multiple luminaires, a loopback connector is required at the master luminaire(first in link) and a male termination connector is required at the last luminaire in the link. Refer topage 20 for more information regarding the construction of these connectors.Note: After 10 seconds of inactivity, the menu display will change to the default state showing theaddress.To connect luminaires for simultaneous testing:Step 1. At first luminaire in link, install loopback connector into DATA IN XLR connector.Step 2. At last luminaire, install DMX termination connector into DATA THRU XLR connector.Step 3. At master luminaire Menu Display, press [Menu].First luminaire containingsoftware version to downloadLuminaire 1requiring updateLuminaire 2requiring updateData ThruData ThruLoopback ConnectorDMX Termination ConnectorFigure 4-1: Hardware SetupTo run tests:Step 1. Press [Menu].Step 2. Press [Up] / [Down] arrows until Test appears. Press [Enter].Step 3. Use [Up] / [Down] arrows to select a parameter to test. Refer to “Menu System FunctionChart” on page 61 for a complete list of test parameters which can be chosen.Step 4. Press [Enter] to run test.Step 5. Press [Menu] to stop test at any time.66 04 November 2009 02.9664.0001 0

MENU SYSTEM : SELF TESTS4Movement DisableThe Movement option allows pan and tilt to be disabled so that the luminaire can be placed in anyposition for testing without movement occurring. In order to regain full control of the luminaire,Movement will need to be enabled after testing.Note: When using the Movement option, pan and tilt will be disabled for all the luminaires that arelinked.To set movement option:StepStepStepStepStep1. Press [Menu].2. Press [Up] / [Down] arrows until Config appears. Press [Enter].3. Press [Up] / [Down] arrows until Pan/Tilt appears. Press [Enter].4. Movement will be displayed. Press [Enter].5. Use [Up] / [Down] arrows to select Enable or Disable. Press [Enter] to select.02.9664.0001 0 04 November 2009 67

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALNotes68 04 November 2009 02.9664.0001 0

APPENDIX A.Troubleshooting andMaintenanceThis appendix provides instructions for troubleshooting and performing routine maintenancewhich may be necessary during the life of the luminaire.• Troubleshooting• Routine MaintenanceWARNING: All routine maintenance procedures are to be performed with power completelyremoved from the luminaire. Never remove protective covers when luminaire is powered. Wearappropriate protective eye wear and gloves when servicing the fixture. All service andmaintenance, other than described herein should be performed by an Authorized VARI❋LITE®Dealer or Service Center.WARNING: DO NOT connect or disconnect energized power cable at fixture (under load). Turnoff circuit breaker (or completely de-energize circuit) before connecting or disconnecting powercable at fixture. Power is only removed from the fixture by disconnecting power cable fromsource or turning off source circuit breaker.02.9664.0001 0 04 November 2009 69

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALTroubleshootingError MessagesIf a problem occurs during luminaire calibration, at the end of the calibration sequence the MenuDisplay will cycle through any applicable error message(s) until the end of the list is reached. Toreview the error messages again, it will be necessary to access them using the Status function.To access error messages:Step 1. Press [Menu].Step 2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter].Step 3. Press [Up]/ [Down] arrows to access Status. Press [Enter]. (Display will now scrollthrough any error messages or display OK if no errors.)Table A-1: Error MessagesDisplayOKPan/No SensPan/Encoder/FailTilt/No SensTilt/Encoder/FailIndex/No SensRot Gobo/No SensLamp/Strike/FailMessage...No Errors FoundPan sensor not found.Pan encoder failure.Tilt sensor not found.Tilt encoder failure.Gobo Index sensor not found.Rotating Gobo sensor not found.Lamp strike failure.70 04 November 2009 02.9664.0001 0

TROUBLESHOOTING AND MAINTENANCEATroubleshooting GuideIf a problem is suspected, first try recalibrating the luminaire to prompt an error message. The chartbelow provides possible causes and remedies for various error messages and/or symptoms.CAUTION: Some troubleshooting is included for reference only. Performing remedies marked bygray areas will void product warranty. Refer to the Vari-Lite Limited Warranty card included with theproduct.Table A-2: Troubleshooting GuideError Display Description Possible Cause and RemedyPan/No Sens Pan Sensor Not Found EOT flag attached to large pulley is notengaging the EOT sensor- Ensure flag is attached to the large pulley- Ensure that flag passes through the sensorat a depth sufficient to engage the sensorbeamPan belt disconnected, extremely loose or notinstalled properly- Properly install belt between pan motor andlarge pulleyPan/Encoder/Fail Pan Encoder Failure Main board pan/tilt connector (J9)disconnected- Connect main board pan/tilt connector (J9)Pan motor disconnected- Connect pan motor powerEncoder faulty- Replace pan end-of-travel/encoder sensorassemblyTILTNOSENSTilt Sensor Not Found EOT flag attached to large pulley is notengaging the EOT sensor- Ensure flag is attached to the large pulley- Ensure that flag passes through the sensorat a depth sufficient to engage the sensorbeamTilt belt disconnected, extremely loose or notinstalled properly- Properly install belt between tilt motor andlarge pulleyTilt/Encoder/Fail Tilt Encoder Failure Main board pan/tilt connector (J9)disconnected- Connect main board pan/tilt connector (J9)Tilt motor disconnected- Connect tilt motor powerEncoder faulty- Replace pan end-of-travel/encoder sensorassemblyLamp/Strike/Fail Lamp Strike Failure Lamp failed to strike after repeated attempts- Replace lamp02.9664.0001 0 04 November 2009 71

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALRoutine MaintenanceCleaning Optical Lenses and GobosWARNING: Remove power from luminaire before performing maintenance.The front lens and gobos may require cleaning after extended use. Use only isopropyl alcohol, alongwith a soft, lint-free cloth to clean glass components.To access gobos, refer to procedure below.Rotating Gobo ReplacementWARNING: Remove power from luminaire before performing maintenance. Gobos may be HOTafter operation. Allow to cool before replacing.WARNING: Users of VARI❋LITE® luminaires should not install or use metal gobos.The use of metal gobos in any VARI❋LITE® product may damage the luminaire andcould void the luminaire’s warranty.To replace a rotating gobo:Step 1. Remove power from luminaire.Step 2. At either side of head assembly, press in front cover latch and pull cover straight back untilstopped by tether.Step 3. Rotate gobo wheel until required gobo position is accessible at finger access cutout.Step 4. Rotate gobo gear until open end of carrier is upward.CAUTION: Do not touch gobos with bare fingers. Wear cotton gloves or other covering whilereplacing. Clean with isopropyl alcohol and soft, lint-free cloth if required.CAUTION: Do not pull metal spring clip carrier back too far or it will not close properly.StepStep5. If applicable, carefully pull current gobo up and out of carrier. Gobo can be easily scratchedon sides of carrier if not careful.6. Carefully install new gobo, orienting side marked "This Edge In" toward center of gobowheel and side marked "Lamp Side" (mirror finish) toward lamp. Gobo can be easilyscratched on sides of carrier if not careful. Ensure gobo is firmly set in carrier grooves.72 04 November 2009 02.9664.0001 0

TROUBLESHOOTING AND MAINTENANCEAStep7. Re-install front cover.CAUTION:Gobo MUST be oriented with the mirroredside towards the luminaire’s lamp. If notoriented properly, gobo will break.Be careful not to scratch gobo on side ofcarrier when installing.Inside Edge- orient toward center of wheelLamp Side (mirrored)- orient toward luminaire lampClosed EndRotate until openend of carrier is upGearOpen EndFront CoverGobo PositionsSensor21open635Gobo(black side)LatchGobo Wheel Front View4Lamp EndRotatingGobo WheelCAUTION:Be careful not to pull metal spring clip carrierback too far or it will not close properly.Center of WheelFigure A-1: Rotating Gobo Replacement/Cleaning02.9664.0001 0 04 November 2009 73

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALLamp ReplacementFor lamp replacement procedure, refer to “Installation Procedures” on page 21.74 04 November 2009 02.9664.0001 0

APPENDIX B.Technical SpecificationsMechanicalZoom OpticsContinuously variable field angle in imaging range from 19° to 36°, super zoom of field to70° programmable over a timed range of 2 seconds to 20 minutes.Color MixingFully crossfading CYM color system.DiffusionField or gobo can be continuously and smoothly diffused to wash.Rotating Gobo WheelSix-position rotating gobo wheel with five rotatable, indexable gobo positions and oneopen gobo position. Note, does not include gobos (gobos are sold separately).Shutter (Only on "S" Framing Models)Four-blade system can frame and crop beam field and gobos. Each blade can translateacross 85% of field and rotate up to +/- 35°. Entire shutter rotates +/- 45°.Beam Size Iris (Only on "I" Iris Models)In addition to the zoom optics, a mechanical iris provides continuous beam size controlfor both rapid and smooth-timed beam angle changes.Pan and TiltSmooth, time-continuous motion using 3-phase stepper motors with encoder correction.High frequency drivers to reduce stationary noise when luminaire is in parked position.Pan range is 540°, Tilt range is 270°. 0.1° resolution.OpticalSource (Incandescent Models)1000W Tungsten Halogen Lamp. Color Temp: 3200K, Output: 10,000 Lumens.Source (Arc Models)575W Arc Lamp. Color Temp: 5600K, CRI: 95, Output: 15,000 Lumens.ReflectorPrecision glass reflector with dichroic cold mirror coating.02.9664.0001 0 04 November 2009 75

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALOperationalPower RequirementsDepending on voltage, 1 to 2 Amps are supplied to Incandescent models through standardAC distribution while 3 to 9 Amps are supplied to Arc luminaires and ballast.Operational Temperature-20° to 122°F (-29° to 50°C)CoolingFree convention cooling when hung. Shutter models and floor mounting units activate a lownoise, forced-air cooling system.ControlCompatible with a wide variety of DMX512 consoles.Mounting PositionAll models can be mounted and operated in any orientation.WeightTungsten Version (without dimmer): 70 lbs (32 kg)Tungsten Version (with optional dimmer): 72 lbs (32.65 kg)Arc Version: 70 lbs (32 kg) / Arc Unit Only: 16.6 lbs (7.52 kg)SpacingHangs on 26.5 in. (67.3 cm) centers.26.5"(67.3cm)17.5"(44.5cm)34.5"(87.6cm)26"(66cm)76 04 November 2009 02.9664.0001 0

TROUBLESHOOTING AND MAINTENANCEBPhotometricVL1100 ERS Luminaire - Incandescent Models with 1000W Tungsten Halogen Lamp(All data taken with a seasoned light source at 20 hours of life.)FIELD ANGLE(degrees)FIELD DIAMETERTN*BEAM ANGLE(degrees)BEAM DIAMETERTN*CANDELA(cd)19.0 .335 13.0 0.228 218,00026.0 .462 19.5 0.344 105,60036.0 .650 25.5 0.453 58,00070.0(Super Zoom)1.40 29.0 0.517 28,640* Multiply throw distance by Tn to determine coverage.To calculate Illuminance (I) at a specific distance (D):I =cdD 2VL1100 ERS Luminaire - Arc Models with 575W Metal Halide Lamp(All data taken with a seasoned light source at 20 hours of life.)FIELD ANGLE(degrees)FIELD DIAMETERTN*BEAM ANGLE(degrees)BEAM DIAMETERTN*CANDELA(cd)19.0 .335 13.0 0.228 383,00026.0 .462 19.5 0.344 185,50036.0 .650 25.5 0.453 101,90070.0(Super Zoom)1.40 29.0 0.517 50,300* Multiply throw distance by Tn to determine coverage.To calculate Illuminance (I) at a specific distance (D):I =cdD 202.9664.0001 0 04 November 2009 77

VARI❋LITE® - VL1100 ERS LUMINAIRE USER’S MANUALArc Ballast Unit (VL1100 Arc Models Only)InputVoltage Range90V to 275V, auto-ranging.Frequency50 Hz or 60 HzCurrent Range2.7 A to 9.0 A*Power Factor+/- 0.974.54"(11.5 cm)OutputOpen Circuit Voltage+/- 450VLamp Voltage100V*Lamp Current6.25 A*Lamp Power625 W*Output Current ShapeSquare waveOutput Frequency200 Hz*High Frequency Ripple Current+/- 3%13.43"(34.1 cm)11.56"(29.4 cm)* Nominal ValuesWeight and DimensionsMounting PositionBallast can be mounted in any orientation.Weight16.6 lbs (7.52 kg)78 04 November 2009 02.9664.0001 0

Vari-Lite10911 Petal StreetDallas, Texas 75238 USA1-877-VARI-LITE ❋ 1-214-647-7880www.vari-lite.com.©2009 Vari-Lite, a Philips group company. All Rights Reserved.