SIMATIC ET 200 - For distributed automation solutions - November ...

© Siemens AG 2010SIMATIC ET 200For distributed automation solutionsBrochure · November 2010SIMATIC Distributed I/OAnswers for industry.

© Siemens AG 2010ContentsTo be able to respond to the increasing internationalcompetitive pressure, it is more important than ever toconsistently make full use of the potential for optimization– over the complete lifecycle of a machine orplant.Optimized processes reduce the total cost of ownership,shorten the time to market, and improve quality.This perfect balance between quality, time, and costs isnow, more than ever, the decisive success factor in industry.Totally Integrated Automation is optimally aligned to allrequirements and open for international standards andthird-party systems. With its six characteristic systemfeatures, Totally Integrated Automation supports thecomplete lifecycle of a machine or plant. The completesystem architecture offers holistic solutions for everyautomation segment on the basis of a comprehensiverange of products.SIMATIC: more efficient and systematic automationSIMATIC, a core component of Totally Integrated Automation,includes a variety of standardized, flexible, andscalable products – such as the distributed I/O devicesof the SIMATIC ET 200 portfolio presented in this brochure.SIMATIC is currently considered to be the global numberone in automation. One of the decisive reasons forthis is that SIMATIC exhibits the six system features ofTotally Integrated Automation:• Engineering• Communication• Diagnostics• Safety• Security• RobustnessIn addition, SIMATIC features two additional systemfeatures:• Technology• High availabilityAs an integral part of the SIMATIC range, the SIMATICET 200 distributed I/O system can offer you a host ofbenefits that are described in detail on the followingpages.Totally Integrated System Automation features 5

© Siemens AG 2010System featuresThe overviewEngineeringMaximum engineering efficiency –in all phases of the lifecycle of the machine and plantWith SIMATIC you rely on an integrated engineering environment. Efficient software supportsyou over the complete lifecycle of your machine or plant – from the planning and designstages through configuring and programming as far as commissioning, operation and upgrading.With its integration capability and harmonized interfaces, SIMATIC software supportsa high degree of data consistency – throughout the entire engineering process.CommunicationsMaximum data transparency on all automation levels –based on proven standardsSIMATIC creates the foundations for unlimited integration in communication – and thus formaximum transparency on all levels, from the field and control level to the operations managementlevel all they way up to the corporate management level. SIMATIC relies on international,cross-vendor standards which can be combined flexibly: PROFINET, the leading IndustrialEthernet standard and PROFIBUS, the global No. 1 fieldbus.DiagnosticsMinimization of downtimes –through efficient diagnostic conceptsAll SIMATIC products feature integrated diagnostic functions with which a fault can be identifiedand eliminated to provide increased system availability.Even with larger plants, the Maintenance Station provides you with a uniform view of themaintenance-relevant information of all automation components.SafetyProtection of personnel and machines –within the framework of an integrated complete systemSIMATIC Safety Integrated offers TÜV-certified products, which facilitate compliance with relevantstandards: IEC 62061 up to SIL 3, EN ISO 13849-1 up to PL e, as well as EN 954-1. Due tothe integration of safety technology in standard technology, only one controller, one I/O, oneengineering, and one bus system are required. Thus the system advantages and comprehensivefunctionality of SIMATIC are also available for fail-safe applications.6 System features

© Siemens AG 2010Data security in the networked world – through harmonized, scalablesecurity systemsWith SIMATIC you can use all the advantages that result as the worlds of automation and officegrow together more and more: Seamless exchange of data across all levels (CollaborativeManufacturing), or access to production data via the Internet from any location. In order tomeet the resulting increased security requirements, SIMATIC offers you IT Security for the protectionof production and data, e.g. by means of firewall functions, access protection, encryption,and Virtual Private Networks.SecurityMaximum industrial suitability – through increased robustnessEach standard product from the SIMATIC range is characterized by the highest quality and robustnessand is perfect for use in industrial environments. Specific system tests ensure theplanned and required quality. SIMATIC components meet all relevant international standardsand are certified accordingly. Temperature and shock resistance are defined in the SIMATICquality guidelines, as are vibration resistance or electromagnetic compatibility.For demanding to extreme rated conditions, special versions such as SIPLUS extreme or specialversions of SIMATIC ET200 are available. These include an increased degree of protection,extended temperature ranges, and exceptional environmental stress.RobustnessMore possibilities, less complexity –through integrated technology functionalityCounting and measuring, cam control, closed-loop control, or motion control: You can integratetechnological tasks in many different combinations and with various degrees of complexitywithout a system changeover into the world of SIMATIC – easily, conveniently, consistently.Parameter assignment and programming are implemented in the familiar STEP 7environment.TechnologyMaximum availability –with integrated high availability conceptsSiemens offers a comprehensive high availability concept to ensure high availability for theentire plant: from the field level to the control level all the way up to the management level.For example, field-tested controllers ensure high availability through bumpless switching withautomatic event synchronization.High availabilitywww.siemens.com/simatic-system-featuresSystem features 7

© Siemens AG 2010EngineeringMaximum engineering efficiency –in all phases of the lifecycle of the machine and plantStandardized design and engineering …… for all automation componentsOperationsmanagement levelEngineering StationSIMATIC WinCCControl levelPROFINETIndustrial EthernetProject databaseDigital Engineering• SIMATIC Automation DesignerEngineering Software• SIMATIC STEP 7• SIMATIC WinCC / WinCC flexibleField levelHMIPROFIBUSControllerDrivesDistributed IOWith SIMATIC you rely on an integrated engineering environment.Efficient software supports you over thecomplete lifecycle of your machine or plant – from theplanning and design stages through configuring andprogramming as far as commissioning, operation andupgrading.With its integration capability and harmonized interfaces,SIMATIC software permits a high degree of dataconsistency – throughout the entire engineering process.Data consistency in the entire project• Variables only have to be entered and configured inone editor• Project-wide synchronizationModularity through blocks• Program sections and user interfaces can be createdmodularly as reusable blocks• Program modules can be loaded into the automationsystem during operation• In addition, expansions and changes to the hardwareconfiguration are possible during operationShared configuration for the complete automationhardware• Shared hardware configuration• Shared network configurationOpen data interfaces• Third-party components can be incorporated basedon GSD/EDD• Import/export interfaces permit data exchange withthird-party software (MS Excel)• Data transfer from planning software – e.g. fromelectrical engineering department (CAE)• Ability to incorporate Visual Basic scripts for furtherprocessingData archiving• All data, hardware configuration data, programs,user interfaces are saved and archived in one projectMultilingual/internationality• The user interface of many software packages isavailable in six or more languages• The interfaces of the HMI devices (operator panels)can be created in various languages, even duringoperation – as can the program comments withinSIMATIC STEP 7Standard programming languages• Six PLCopen or IEC 61131-3-compliant programminglanguages• PLCopen-certified motion control blocks8 System features

© Siemens AG 2010CommunicationsMaximum data transparency on all automation levels –based on proven standardsCorporate management level/Production management levelControl levelEthernetOperations management levelPROFINETIWLANInternetSIMATICWinCCSwitchIndustrial EthernetControllerControllerHMIField levelDistributedI/ODistributedI/OIWLANPROFIBUSAS-InterfaceDrivesDrivesWith SIMATIC you create the prerequisite for full integrationof communication – and thus for maximumtransparency from the field and control level via theoperations management level all the way up to the corporatemanagement level. SIMATIC relies on international,cross-vendor standards which can be combinedflexibly: PROFINET, the leading Industrial Ethernet standardand PROFIBUS, the global No. 1 fieldbus.With SIMATIC, relevant information is thus available atany time throughout the plant. This enormously simplifiescommissioning, diagnostics, and maintenance –even wirelessly or over the Internet. It is also possibleto access the components from anywhere in order tointervene in the process if necessary.Plant-wide or company-wide data access• Integrated communications options via all automationlevels- Management level- Operations management level- Control level- Field levelCombinable bus systems• Existing communications structures can be integratedand/or retained with the CP/Link communicationsprocessors (PROFINET, PROFIBUS, AS-Interface, etc.)Wireless communication• Support for wireless communication based on IndustrialWireless LAN – even safety functionality is implementedthrough IWLAN communicationRouting function• System-wide access to all components – for facilitatedcommissioning, diagnostics, and remote maintenanceIntegration in office applications• OPC and OPC XML for the connection of office applications• Web server functionality for access to device information(z. B. diagnostic buffer) from every InternetreadyPCFlexibility and scalability• Flexible combination options of the communicationstandard – without affecting the performance of asystem (safety, diagnostics, etc.)• Implementation of time-critical applications up toisochronous modeSystem features 9

© Siemens AG 2010DiagnosticsMinimization of downtimes –through efficient diagnostic conceptsOperations management levelSIMATIC WinCC Maintenance StationPlant-wide diagnosticsTransfer of configuration from STEP 7Control levelPROFINETIndustrial EthernetEngineeringSIMATICSTEP 7Line-width displayof informationPROFIBUSDiagnosticsenablingHMIControllerDetectionof faultField levelDrivesDistributedI/OAll SIMATIC products feature integrated diagnosticfunctions with which a fault can be detected and eliminatedefficiently to provide increased system availability.Even with larger plants, the Maintenance Stationprovides you with a uniform view of the maintenancerelevantinformation of all automation components.This increases Overall Equipment Efficiency (OEE), minimizesdowntimes, and saves costs.Integrated diagnostics• Totally Integrated Automation offers products andmodules with integrated diagnostic function• Plant-wide system diagnostics for detection and automaticsignaling of faults• Additional messages for monitoring the application/process (process diagnostics) are easy to configureand can be generated automaticallyDiagnostics can be activated, no programming is required• The diagnostic function of the modules is easily activatedin SIMATIC STEP 7• Message texts are available in five languages• Predefined message windows/views for visualizationon the HMI deviceConsistent diagnostics from the field level to themanagement level• System states (module and network status, systemerror messages) are available plant-wide with consistentdisplay.• Diagnostics displays with different degrees of detail(hierarchy) are automatically generated from configurationdata (HW Config)Diagnostics with display of relevant information• Error text information• Unique module identification (number)• Address/slot information• Chronological time stamp10 System features

© Siemens AG 2010SafetyProtection of personnel and machines –within the framework of an integrated complete systemPreviously: Standard and safety automation – divided into two systemsEmergency stopEmergency stopStandardControllerStandardI/OFail-safeControllerPROFIBUSEmergency stopSafety busNew: standard and safety automation – integrated in one systemEmergency stopEmergency stopFail-safeSIMATICControllerStandard andfail-safe I/OEmergency stopPROFINET/PROFIsafePROFIBUS/PROFIsafeAs a machine builder and plant constructor and operator,you are obliged by law to ensure the safety of personneland the environment. With Safety Integrated,Siemens offers TÜV-certified products to meet theseguidelines and that simplify compliance withrelevant standards: IEC 62061 up to SIL 3, EN ISO13849-1 up to PL e, as well as EN 954-1 up to Cat. 4.In the spirit of Totally Integrated Automation, safety-relatedfunctions are integrated into standard automationwith Safety Integrated. Thus Siemens offers a completeand integrated safety program – from detection to evaluationto reaction.One of the cornerstones is SIMATIC Safety Integrated –the fail-safe control system. By integrating safety intostandard technology, only one controller, one I/O, oneengineering, and one bus system are required. Thus thesystem benefits and comprehensive functionality ofSIMATIC are also available for fail-safe applications.The result: A significant reduction in engineering overheadand the number of hardware components.One controller for Standard and Safety• Comprehensive self-tests and self-diagnostics of thefail-safe SIMATIC Controllers• Simultaneous processing of the standard and safetyprogram on one controllerMixed configuration of I/O• Space-saving setup thanks to the combination of failsafemodules and standard modules in one stationUniform engineering• All programming (standard and safety) is implementedin the proven STEP 7 environment• Programming as needed with ready-made, TÜV-certified,or user-created blocksFail-safe communication• Fail-safe communication over the global proven communicationstandards PROFINET or PROFIBUS, withthe PROFIsafe profile• Innovative approaches such as wireless fail-safe communicationover IWLAN (Industrial Wireless LAN) andPROFINET – e.g. using the SIMATIC Mobile Panel277F IWLAN with integrated safety functionDiagnostic function• Identical system diagnostics of safety modules andstandard components: Uniform function, display, parameterizationas well as easy activation of the diagnosticfunction without programmingSystem features 11

© Siemens AG 2010SecurityData security in the networked world –through matched, scalable security conceptsCorporate management,production management, andoperations management -levelControl andfield levelPROFINETIndustrial EthernetServerEngineering SIMATIC STEP 7/WinCC flexibleSwitchSIMATIC STEP 7/Project dataSecuritymoduleLogfileSecuritymoduleLogfileWith SIMATIC you can use all the advantages that resultas the worlds of automation and office grow togethermore and more: Seamless exchange of data across alllevels (Collaborative Manufacturing), or access to productiondata via the Internet from any location. In orderto meet the resulting increased security requirements,SIMATIC offers you IT Security for the protection of productionand data.With the SCALANCE S device family or the SOFTNET SecurityClient, firewall functions, access protection, encryption,VPNs, etc. can be implemented very easily –to protect plants and machinery. With SIMATIC Logon,the engineering or control system is extended with auser administration function, with which plant personnelcan be assigned role-based access rights to controlmachinery or plants.Total protection of plants, machinery, and expertise:• Low administrative effort without IT expertise• Support for relevant IT security standards such asfirewalls, VPN, WEP, WPASecurity architecture on every level:Defense in Depth• Physical separation and access protection• Levels can function autonomously• Clearly defined and monitored access points betweenlevelsUniform user administration (Single Logon)• Uniform user management for secure authenticationof the user12 System features

© Siemens AG 2010RobustnessMaximum industrial suitability – through increased robustnessSystem/device levelShock/vibration resistanceShielding for EMCTemperature range +5 to +45 °CDrive andstation levelShock/vibration resistanceCoated modulesPositive ConnectionsHot swappingShielding for EMCModule/submodule levelReplaceable terminal boxCoding of connecting terminalsGold-plated pinsShielding for EMCConnection levelRJ45 connector in industrial designShielding for EMCWith any standard product from the SIMATIC range, yourely on maximum quality and robustness – perfect foruse in industrial environments. Specific system testsensure the planned and required quality of each individualcomponent. For example, SIMATIC IPCs undergomore than 50 tests to ensure industrial compatibility.Of course, SIMATIC components meet all relevant internationalstandards and are certified accordingly. Sensitivityto temperature, shock and vibration are definedin the SIMATIC Quality Guidelines as well as EMC resistanceand versions for use in hazardous areas.The SIMATIC ET 200 range also includes standard productswith IP67 degree of protection which are dustproofand protected from temporary submersion.Suitable for industry – even under difficult operatingconditions• An integrated range of products for all industrialapplication areas and extremely rough conditions• Maximum robustness at all levels of automation andfor all applications: from field devices to control unitsto operator panels• Can be used direct on the machine or close to theprocess – even without a control cabinet, i.e. withoutrequiring installation and wiringSIPLUS extreme modules from the SIMATIC spectrum,e.g. SIMATIC ET 200 in special design, are available forindustrial applications with difficult to extreme operatingconditions. SIPLUS extreme components aresuitable for use in expanded range of ambient temperatureas well as in corrosive environmental conditions,salty ambient air, condensation and deposits of conductivedust.This enables their use in harsh industrial environmentsor outdoors, without the need for additional precautionssuch as enclosures or air conditioning.System features 13

© Siemens AG 2010TechnologyMore possibilities, less complexity –through integrated technology functionalityOPPCTechnology CPUS7-300S7-200 ET 200SPROFIBUS DP (DRIVE)IsochronousMICRO-MASTERSIMODRIVESensorSIMO-DRIVEMASTERDRIVESSINAMICS SCounting and measuring, cam control, closed-loop control,or motion control: You can integrate technologicaltasks in many different combinations and with variousdegrees of complexity without a system changeoverinto the world of SIMATIC – easily, conveniently, consistently.Thanks to maximum freedom and scalability whenchoosing a software or hardware-based solution,SIMATIC Technology allows the effective implementationof technological functions at an excellent priceperformanceratio. Parameter assignment and programmingare implemented in the familiar STEP 7environment.For example, in technology controllers, the PLCopencertifiedmotion control modules are integrated in astandard S7-300 CPU. They are therefore especiallysuited for coupled motion sequences of multiple axes.The isochronous PROFIBUS ensures maximum precisionof fast processing operations.Integrated technology functions• CPU/STEP 7-integrated functions – for compact machineswith few axes and counter/control channels• Loadable, software-based function blocks – for flexibleimplementation on almost all SIMATIC hardwareplatforms• ET 200S modules – distributed solutions through intelligentI/O modules• Parameterizable function modules – for high demandson accuracy and dynamic response• Technology controllers – Solution to comprehensivemotion control tasks with high performance• Freely-configurable application modules and closedloopcontrol systems – for very complex technologytasks with highest performance14 System features

© Siemens AG 2010High availabilityMaximum availability – with integrated high availability conceptsRedundant controllerSIMATIC S7-400HSwitched,distributed I/O,e.g. ET 200MPROFIBUSDP/PA linkor Y linkPROFIBUS PADowntimes in automation systems can lead to complicatedre-start procedures, which cripple entire processesand production sequences and can result in veryhigh costs – in any industry. Risk factors such as poweroutages, water damage, fire outbreaks, or lightningstrikes, but also system failures or operator errors, cansignificantly affect the operation of a plant.For high plant availability, Siemens offers a comprehensivehigh availability concept for the whole plant andon all levels of automation. This helps prevent the highcost of downtime. For example, field-tested controllersensure high availability through bumpless switchingwith automatic event synchronization. Where necessary,the controllers can even be up to 10 km apart.High availability options• Interruption-free operation due to redundant controllers• Redundant I/O – for a loss-free signal transfer fromthe field devices to the control system• Redundant servers – for complete integrity of plantdata; redundant archive servers can also be implemented• Fault-tolerant fieldbuses – for reliable communicationfrom the field devices to the controller via distributedI/OEfficient programming and configuring of scalablesolutions• Highly efficient solutions – with scalable performanceand flexibly adjustable degree of high availability• Easy integration of safety functions• Simple programming and configuration in the familiarSTEP 7 engineering environmentAdvantages in operation• Problem-free exchange of all components duringoperation• Changes to configuration during operation• Highest system availability with early fault detectionand integrated diagnostic capabilities• No data loss in the event of failure – thanks to theevent-driven synchronization of the controllers andredundant serversSystem features 15

© Siemens AG 2010Distributed automationThe right solution for any requirementYou are constantly on the look out for possibilities of optimizingproduction and reducing costs? With increasing competitionit is essential to provide individual machinery and plantsas fast and cost-effectively as possible? This starts with thedesign of your machine and continues through installation,commissioning and normal operation right up to maintenance.Uniform engineering, comprehensive functionality, simple installationand high-precision diagnostics from any point in theplant are essential – and it all needs to be based on internationalstandards.Ahead of the competition thanks to consistentdecentralizationFlexible, distributed solutions are an essential part of modernautomation – solutions that are tailored to your requirementsand permit significant cost savings. Whether compact ormodular, purely digital I/O interfaces or complete distributedsystems with drive technology, installed in the control cabinetor directly in harsh industrial environments.SIMATIC ET 200 – the right solution for every applicationWith SIMATIC ET 200 a wide range of distributed I/O systemsis available – for solutions in the control cabinet or without acontrol cabinet directly at the machine, as well as for applicationsin hazardous areas. SIMATIC ET 200 systems for cabinetfreeconfigurations are installed in a rugged, fiber-glass reinforcedplastic enclosure, making them resistant to shock anddirt, as well as watertight. Furthermore, you need fewer additionalcomponents, save on cabling, and profit from extremelyfast response times.The modular design makes it possible to scale and expand theET 200 systems simply and in small stages. Already integratedadd-on modules reduce costs, and at the same time offer awidely diverse range of possible applications. You can choosefrom many different combination options: digital and analoginputs/outputs, intelligent modules with CPU functionality,safety engineering, motor starters, pneumatic systems, frequencyconverters, and diverse technology modules.Communication over PROFINET and PROFIBUS, uniform engineering,transparent diagnostic possibilities as well as optimalinterfacing to SIMATIC controllers and HMI units prove theunique integration of Totally Integrated Automation.In a control cabinet (IP20)Without control cabinet (IP65/67)MultifunctionalCompact andexpandableBlockMultifunctional Block BlockET 200S ET 200S COMPACT ET 200LET 200pro ET 200eco PN ET 200ecoModularIntrinsically-safeRobotET 200MET 200iSPET 200R16Distributed automation

© Siemens AG 2010Distributed fieldbus systems are elementary componentsof the automation landscape Communication is performedat the field level with PROFINET and PROFIBUS –these systems ensure rapid data transfer between thecomponents and consistent decentralization of the automationsolution.In addition to the fieldbus systems, the point-to-point connectionI/O-Link is also available for intelligent connectionof sensors and actuators.The use of open communication standards offers flexible connectionpossibilities – whichever system you decide on. Youalso have flexibility with the ET200 systems – most systemscommunicate both over PROFINET and PROFIBUS.Distributed fieldbus systemsManagement levelOffice environmentCell levelField levelPROFINETPROFIBUSIntelligent sensor/actuatorinterfacing with IO-LinkPROFINETWith 2.1 million nodes installed, PROFINET is the world'sleading Industrial Ethernet standard. The forecast annualgrowth of more than 30% emphasizes the strong position.Company-wide automation with PROFINET:PROFINET – the open Industrial Ethernet Standard for automation– ensures integrated communication.Existing fieldbus systems can be easily integrated. This protectsyour investments for the future. With PROFINET, theestablished IT services (e.g. web services, remote services,TCP/IP communication) can be used easily. PROFINET offersinnovative diagnostics options, new functions such asShared Service, I-Device, MRP (Media Redundant Protocol),and high performance. This enables new, user-friendlyapplications, such as wireless, high-precision automationwith Industrial Wireless LAN.PROFIBUSPROFIBUS is the No. 1 fieldbus – the proof lies in the 31.4million nodes installed worldwide.PROFIBUS is not only implemented in the manufacturingarea, but it can also be used throughout the process industry– even in hazardous areas. Standard interfaces supportquick and easy connection of the I/O to your systems andtherefore integrated communication from the cell leveldown to the field level.IO-LinkIO-Link is the smart concept for the standardized linking ofsensors and switching devices to the control level by meansof an economical point-to-point connection. This new communicationsstandard below the fieldbus level allows centralfault diagnosis and location as far as the sensor/actuatorlevel and simplifies commissioning and maintenance byallowing the parameter data to be modified dynamically,direct from the application.Distributed automation 17

© Siemens AG 2010Product range at a glanceSolutions in a control cabinet (IP20)SIMATIC ET 200S –the all-rounder with a comprehensive range of functions■ Discretely modular configuration with multi-conductor connection■ Multifunctional thanks to a wide range of modules: motor starters, frequency converters,safety technology, technology modules, distributed intelligence, as well as IO-Link modules■ Use in hazardous area (Zone 2)■ Also available as a high-speed (HS) version for high performance and maximum precision■ Also available as expandable block version with integral DI/DO: SIMATIC ET 200S COMPACTSIMATIC ET 200M –the multi-channel S7-300■ Modular design using standard SIMATIC S7-300 modules; redundant design also possible■ Fail-safe I/O modules■ High channel density with up to 64 channels per module■ For use in hazardous areas up to Zone 2, sensors and actuators up to Zone 1.■ High plant availability thanks to redundancy, hot swapping, and configuration changesduring operationSIMATIC ET 200L –digital block I/O■■■Low-cost digital block I/ODigital electronic blocks of up to 32 channelsSimple configuration and designSIMATIC ET 200iSP –the intrinsically-safe version for hazardous areas■■■■■Modular design, also available with redundancyRugged, intrinsically-safe designFail-safe I/O modulesUse in hazardous areas up to Zone 1/21, sensors and actuators may even be located inZone 0/20High plant availability thanks to redundancy, hot swapping, and configuration changesduring operation18Product range at a glance

© Siemens AG 2010Solutions without a control cabinet (IP65/67)SIMATIC ET 200pro –modular and multi-functional■■■■■Modular design with an extremely compact enclosureEasy installationMultifunctional thanks to a wide range of modules – from simple inputs and outputs throughsafety systems, motor starters and frequency converters to the MOBY identification systemHigh plant availability thanks to hot swapping and permanent wiringExtensive diagnosticsSIMATIC ET 200eco PN –Block I/O with PROFINET connectionNEW■■■■■Low-cost, space-saving block I/OsDigital modules with up to 16 channels (can also be parameterized)Analog modules, IO-Link Master and load voltage distributorPROFINET connection with 2-port switch in each moduleCan be flexibly distributed in the plant via PROFINET in a line and/or star topologySIMATIC ET 200eco –digital block I/O■■■■Low-cost digital block I/OFlexible connection optionsFail-safe modulesHigh plant availability – the electronic block can be easily replaced during operation withoutany interruption in bus communication or power supplySIMATIC ET 200R –the solution for robots■■■Specially for use on robots, e.g. in body-in-white assembly in the automotive industryMounted directly on the chassisResistant to weld spatter thanks to heavy-duty metal enclosureProduct range at a glance 19

© Siemens AG 2010Product overview■ SIMATIC ET 200 for the control cabinetI/O system ET 200S ET 200M ET 200L ET 200iSPSpecial applicationsConfigurationDegree of protection IP20 IP20 IP20 IP30Construction typeBit-modular,Modular Block Modularexpandable blockMounting DIN rail Mounting rail DIN rail Mounting railConnection system for sensors/actuators Multi-conductor connectionSingle-conductorconnectionMulti-conductorconnectionMulti-conductorconnectionSpring-loaded/screwtype,Fast ConnectSpring-loaded/screwtype,Fast Connect,Top ConnectSpring-loaded/screw-typeSpring-loaded/screw-typeSafety technology n n nFor use in hazardous areas Zones 2, 22 Zones 2, 22 Zone 1, 21Increased availability Switched, redundant Switched, redundantTemperature range 0 °C … +60 °C 1) 0 °C … +60 °C 1) 0 °C … +60 °C 1) -20 °C to +70 °CVibration resistance (continuous) 2 g 1 g 1 g 1 gCommunicationPROFINET (copper/fiber-optic) n / n n / -PROFIBUS (copper/fiber-optic) 12 Mbit/s / 12 Mbit/s 12 Mbit/s / - 1.5 Mbit/s / - 1.5 Mbit/s / -System functionsPermanent wiring n n n nHot swapping n n (with active backplanenbus)Isochronous mode, e.g. for high-speed control n nExpansion/configuration during operation n / - n / n n / nHigh-speed modules n nDiagnostics (module-dependent) Channel-discrete Channel-discrete Submodule-discrete Channel-discreteFunctionsDigital channels n n n nAnalog channelsincl. HARTnnnnnMotor starters / frequency convertersn / nPneumatic interface n 2) n 2)Technological functionsCounting/measuring,positioning,Counting/measuring,positioning, camCounting,frequency measuringweighingcontrol, closed-loopcontrol, weighingIntegrated CPU functionality/I-Device n / n n / n(via S7-300 CPUs)Shared Device 3) n nMRP 3) n nOptions handlingnSensor technology (IO-Link)nn applicable / available- not applicable / not available1) Also available as SIPLUS component for expandedtemperature range -25 °C … +60/70°C and corrosive atmosphere/condensation (exact details atwww.siemens.com/siplus)2) You can find additional information on thesupplemental products atwww.siemens.com/simatic-et2003) Available for PROFINET versions20Product overview

© Siemens AG 2010■ SIMATIC ET 200 without control cabinetI/O system ET 200pro ET 200eco PN ET 200eco ET 200RConfigurationDegree of protection IP65/66/67 IP65/67 IP65/67 IP65Construction type Modular Block Block BlockMounting Mounting rail Direct mounting Direct mounting Direct mountingConnection system for sensors/actuators M8, M12, M23 M12 M12 M12Special applicationsSafety technology n nFor use in hazardous areasIncreased availability1Temperature range -25 °C ... +55 °C(0 °C ... +55 °C) 1) -25 °C to +60 °C 0 °C to +55 °C 0 °C to +55 °CVibration resistance (continuous) 5 g (module-dependent) 20 g 5 g 5 gCommunicationPROFINET (copper/fiber-optic) n / n n / -PROFIBUS (copper/fiber-optic) 12 Mbit/s / 12 Mbit/s 12 Mbit/s / - 12 Mbit/s / -System functionsPermanent wiringnHot swappingnIsochronous modeExpansion/configuration during operationHigh-speed modulesDiagnostics (module-dependent) Channel-discrete Channel-discrete Submodule-discrete Group-discreteFunctionsDigital channels n n 2) n nAnalog channelsnnincl. HARTMotor starters / frequency convertersn / nPneumatic interface n 3)Technological functionsIntegrated CPU functionality/I-Devicen / nShared device 4)nMRP 4) n nOptions handlingnSensor technology (IO-Link)nn applicable / available- not applicable / not available1) In parenthesis: Temperature range of the frequency converter2) also parameterizable3) You can find additional information on the supplemental products atwww.siemens.de/simatic-et2004) Available for PROFINET versionsProduct overview 21

© Siemens AG 2010ET 200 – featuresSimple configuration and increased plant availabilitySimple configurationIntegral plug-in connections make installation quick and easyand therefore reduce the costs. In the case of modular systems,mounting is on a rail. The modules are snapped ontothe rail and plugged into each other.The sensors and actuators can be easily connected to a bussystem without the need to use an array of single wires withcable distributors and cable racks. This makes the wiring simpleand transparent, less error-prone and therefore low-cost.Self-assembling backplane busPermanent wiringDue to the separation of mechanics and electronics, permanentwiring is possible, i.e. the station can be prewired beforeinstallation or start-up. Prewiring can therefore be inspectedwithout the electronics modules which prevents damage tosensitive components. The start-up time is thereforereduced. In addition, the modules can also be replaced in theevent of a fault without time-consuming rewiring.Permanent wiring: connections and electronics are separate from oneanotherHot swappingIn the event of a fault, electronic modules are easily replacedduring operation with the equipment live (hot swapping).The station remains functional, and the plant therefore remainsavailable – there is no need for costly shutting downand starting up of the plant. While the components are beingreplaced, the wiring remains intact.Hot swapping: Module replacement during operationConfiguration in Run (CiR)Changes or expansions are required even during active operationof a (sub-) system. Possible applications are due to nonstoprequirements, that is, in continuous processes in processengineering that cannot be shut down or whose productioncannot be interrupted.Changes to the hardware configuration in RUN are possiblewhen distributed I/Os are connected to the S7-400:• Stations can be added and removed,e.g. for configuring a new process line• I/O modules can be added and removed,e.g. for implementing additional sensors• I/O modules can be reparameterized,e.g. for replacement partsChanges to the configuration are possible during normal operation22ET 200 – features

© Siemens AG 2010Use in hazardous areasIn many industries, the manufacture, processing, transportor storage of combustible materials results in the creationor release of gases, vapors or mist into theenvironment. Other processes create combustible dust. Incombination with oxygen in the air, a potentially explosiveatmosphere can occur that will result in an explosion if ignited.Special properties must be exhibited by the equipmentused in these environments, and they must becertified. SIMATIC ET 200 is equipped for this, and includesa corresponding range of products.The ET 200 systems can be used in different zones – either inZones 2 and 1 in the case of gaseous atmospheres, or in Zones22 and 21 in the case of dusty atmospheres.The sensors and actuators linked to the I/Os can even be inZone 0 or Zone 20.A manufacturer's declaration (compliance of the control cabinetwith the ATEX directive) is necessary for installation inZone 2/22. Certification of the control cabinet for the gas/dustarea must be procured for installation in Zone 1/21.Data communication takes place as usual over PROFIBUS. Ifcommunication is continued over PROFIBUS stations in Zone1 or for other reasons over intrinsically safe PROFIBUS stations,the PROFIBUS is made intrinsically safe by an intermediatefieldbus isolating transformer. This limits the ignition energyto the permissible level and the intrinsically safe PROFIBUS isrouted to the hazardous area.Industrial EthernetControl systemDUSTFM/ULATEXFM/ULATEXClass I Zone 2 Class I Zone 1 Class I Zone 0Zone 2 Zone 1 Zone 0Class II Zone 2 Class II Zone 1 Class II Zone 0Zone 22Zone 21Zone 202)S7-400DP/PA-Link2Fieldbusisolating transformerET 200SET 200M1)1)1)1)SITRANS FHARTPROFIBUS DP-iSPROFIBUS PAHazardous areaSITRANS P1 0Ex i, Ex eActuators/sensorsActuators/sensorsET 200iSP1) 3)Ex iAFDiSHARTActuators/sensorsActuators/sensorsG_ST70_XX_00674ET 200 in hazardous gas and dust atmospheres 1) Dust atmospheres: installation of components always in an enclosure withIP6x degree of protection.2)With 10 A DC standard power supply3)Installation of the station complies with FM/UL up to Class I, Division 2; connectedsensors and actuators even up to Class I, Division 1 or installation ofstation and sensors/actuators according to FM/UL up to Class II/III, Division 1ET 200 – features 23

© Siemens AG 2010PROFINET innovationsNEWPROFINET has been expanded by a number of innovativefeatures. These simplify system configuration in fail-safeapplications, for example, and they allow a leaner andmore versatile topology in many different scenarios.SIMATIC ET 200proTwo controllers can access the same PROFINET IO-Device,such as a distributed ET 200, using the function Shared Device.Since fewer remote devices have to be installed in thefield, engineering, cabling and installation costs are reduced.In addition, the modules can be flexibly assigned to one of thetwo CPUs.SIMATIC S7-300Ring(MRP)SIMATIC S7-400IO-Controller 1IO-Controller 2PROFINETIndustrial EthernetSIMATIC ET 200Ring topology with Media Redundancy Protocol (MRP)PROFINETIndustrial EthernetGreater plant availability can be achieved with the help of aring topology and the Media Redundancy Protocol (MRP).This runs direct via the integral PROFINET port to SIMATIC controllersand ET 200 IO stations and can be used with or withoutIE switches.IO-DeviceWith the Shared Device function, two different IO controllers can access thesame IO device simultaneouslyThe function I-Device (intelligent IO-Device) enables simpleand fast controller-controller communication through directaccess to the IO address image with PROFINET IO protocol.Local controllers, such as the ET 200S CPU, can be more easilyintegrated into modular machines or safety applications, forexample.PROFINET systems with the innovative PROFIenergy profileare able to control energy consumption. They can be configuredin such a way that they can be disconnected automaticallyand in a coordinated way during breaks in production, andthen connected again when production starts up again – inthe correct order, at the correct intervals, reliably and plantwide.Additional expanded functionsThe ET 200S supports the Options handling function. Withthis, an application can be subdivided into several modules orsub-tasks (e.g. bottling, labeling, packaging), without theneed to manage several projects for different machine constellations.In the ET 200S station, the input/output modulesare assigned to the appropriate sub-tasks. The actually availablemachine modules or the input/output modules of theET 200 station required for this are selected and activated atcommissioning.PROFINET IRT and isochronous mode allow high-speed anddeterministic communication in which the different cycles ofa system (input, remote station, network, CPU processing andoutput) are synchronized even in the case of parallel TCP/IPtraffic. High-precision and dynamic applications can thus beimplemented using SIMATIC.24ET 200 – features

© Siemens AG 2010SIMATIC Selection ToolJust a mouse click away from a tailor-made I/O station:with the SIMATIC Selection ToolWith the SIMATIC Selection Tool, you get first class supportwith assembling your overall automation system (SIMATIC S7,ET 200 station). The software tool guides you comfortably,easily and conveniently through the configuration and createsautomatic ordering lists for you including accessories. It alsosupports you with compliance with limitations, for example,for load currents, slot rules or parameters.The configuration generated in the SIMATIC Selection Tool canbe imported easily into STEP 7. This reduces the engineeringoverhead and avoids double entries.The software tool is structured clearly: Six configuration viewsmake working easy and convenient.• General: General station data as well as a graphical presentationof the configured station• Module selection: Guided selection of modules by meansof module suggestions• Limits: Display of station size, weight, number of modules,load voltage, parameters, etc.• Accessories: Guided selection of the required accessories(module-specific or station-wide)• Potential distribution: Graphical presentation of the potentialswithin a station• Parts list: Automatic generation of a transparent parts listmakes ordering easierStandards and approvalsStandards and approvalsPROFIBUS EN 50 170, Volume 2PROFINET IEC 61158IEC 1131 IEC 1131, Part 2ULacc. to UL508 standard, File No.E 116536/E 75310 (AC modules)CSA acc. to standard C22.2 No. 142.File No. LR 48323/LR 44226 (ACmodules)cULus(for hazardous locations)acc. to UL 508 standardFile No. E 116536acc. to hazardous locationsUL 1604File no. E 222109acc. to CSA C22.2 standardNo. 142FM Standard Class No. 3611,Class I Div. 2, Group A, B, C, DClass I, Zone 2, Group IIC(without motor starter)ShipbuildingAmerican Bureau of ShippingBureau VeritasDet Norske VeritasGermanischer LloydLloyds Register of ShippingNippon Kaiji KyokaiEx approval Cat. 3EN 50 021(for Zone 2 acc. to ATEX-100a)ISASafetyISA-S71.04Severity Level G1, G2, G3(for ET 200S, ET 200M, ET 200iSP)IEC 62061 up to SIL3,EN ISO 13849-1 up to PLe, as wellas EN 954-1 up to Cat. 4The SIMATIC Selection Tool can be found on the Internet atwww.siemens.com/et200or in the Industry Mall and also in the Catalog CA01 on DVDConfiguration made easy with the SIMATIC Selection ToolET 200 – features 25

© Siemens AG 2010SIMATIC ET 200SThe all-rounder with the comprehensive range of modulesSIMATIC ET 200S is the multifunctional, highly modular I/Osystem with IP20 degree of protection that can be exactlytailored to the automation task. Thanks to its rugged construction,it can also be used under conditions of high mechanicalstress.Various interface modules are available for interfacing to thePROFINET and/or PROFIBUS bus systems. Interface moduleswith an integral CPU transfer the computing power of anS7300 CPU directly into the I/O device and constitute a localcontroller. They therefore offload the central PLC, and permitrapid responses to time-critical signals.Interface modules with integrated CPU and PROFINET/PROFIBUS connection are available – both in standard andsafety-related designs. The PROFINET version of the ET 200Salso offers the following new functions:• I-Device• Shared Device• MRPNew high feature interface modules, fast I/O modules, isochronousmode and an extremely fast internal data transportincrease the performance of the ET 200S and permits the useeven with extremely fast closed-loop controls.With the 8-channel digital input and output modules, the bitmodularET 200S is even more compact. They are perfectlysuited for configurations with many channels and a spacesavingand cost-saving configuration is demanded. The8-channel module permits the connection of 2-wire sensorsand they offer a simultaneity factor of 100% (that is, 4 A summationcurrent with 8 outputs with 0.5 A each).Distributed automation solutions increasingly involve not justdigital and analog signals, but also technological functions,motor starters, frequency converters or a pneumatic interface.The bit-modular ET 200S offers a comprehensive modulerange to implement the tasks:• Technology modules are available e.g. for counting and positioningtasks, for cam control or for closed-loop controltasks.• Using the motor starters/soft starters, any three-phaseloads up to 7.5 kW can be connected. Motor starters areavailable in several designs, including a fail-safe design.• Frequency converters (also with integral safety technology)provide stepless speed control for asynchronous motors upto 4 kW.• Pneumatic interfacing using modules from Bürkert.• I/O-Link modules support the connection of intelligent sensorssuch as sonar BEROs.ET 200S with PROFINET connection, I/O modules, motor starters andfrequency converters• CANopen module from HMS• PROFIenergy power modules• Failsafe I/O modules permit the integration in safetyrelatedplants with SIMATIC Safety Integrated.• SIPLUS components allow for operation also in the expandedtemperature range -25 °C ... +60 °C and incorrosive atmospheres or under condensation(Exact details at www.siemens.com/siplus).Diagnostics functions and hot swapping of modules increaseplant availability:• Comprehensive diagnostic interrupts indicate the modulestatus on the one hand and channel-specific informationon the other hand.• Electronic modules, motor starters and frequency converterscan be replaced during normal operation without theneed for tools and with the equipment live (hot swapping).During replacement of a module, the SIMATIC ET 200S cancontinue to operate and the application will continue tofunction properly. If motor starters and frequency convertersare used, even the otherwise obligatory isolation of thesystem can be avoided.The SIMATIC Selection Tool can be found on the Internet atwww.siemens.com/et200or in the Industry Mall and also in the Catalog CA01 on DVD26SIMATIC ET 200S

© Siemens AG 2010Bit-modular economical design with multi-conductor connectionIn addition to the extremely low space requirements, theET 200S results in savings in wiring of up to 80% in comparisonto conventional solutions.The reasons for this are:• The backplane bus is built up automatically.• All supply terminals have the characteristics of terminalblocks, allowing signal leads and motor cables to be directlyconnected to the SIMATIC ET 200S without the needfor intermediate terminals.• The integral safety system is a system component – an additionalsafety bus can therefore be omitted.• Reserve modules can be used to reserve module slots forfuture use.• Permanent wiring• Considerably less cross-wiring thanks to the self-assemblingvoltage busses – this reduces the testing outlay andpossible sources of error.• The module labeling is not covered by the wiring when themodule is installed.• Easy configuration of an ET 200S station with theSIMATIC Selection ToolFast ConnectThe insulation displacementmethod Fast Connect offerseven more benefits for installationof the electronic andpower modules.With this new method, thestandard conductor crosssectionsfrom 0.34 to1.5 mm² can be connected.No preparation is required forinstallation:• Time savings of up to 60 %for installation as comparedto the conventional Fast connection systemconnection methods• No stripping or crimping necessary• Simple and safe installation with a screwdriver. Reductionof error ratio during installation• The stripped length does not have to be determinedPower module PM-EElectronic moduleInterface moduleIM 151Power modulePM-DMotor starterBus terminationmoduleTerminal modulesTerminal modules TM-D withintegrated energy busPE/N moduleBit-modular design of ET 200SSIMATIC ET 200S 27

© Siemens AG 2010Interface modules for bus connectionET 200 S is connected to the bus system via the interface module– either to the field-proven PROFINET or to PROFIBUS, the openIndustrial Ethernet standard. Various interface modules canbe chosen, which all provide for channel-discrete diagnostics:Interface modules without CPU functionalityIM 151-1 BASICIM 151-1 COMPACTIM 151-1 5)Standard/Standard FOIM 151-1 5)High Feature (HF)IM 151-3 PN 5)IM 151-3 PN HFIM 151-3 PN FOIM 151-3 PN HSPROFIBUS Copper Copper/FOC 1) CopperPROFINET Copper Copper/FOC 1) Copper 6)2-port switch 4) n n nNumber of modules12 63 63 63 63 32Station width 2 m 1 m/2 m 2 m 2 m 2 m 0.5 mFail-safety n nIsochronousn n 6)modePROFIenergy n / -Shared device n n nMRP n n / -Electronicrating plate 2) n n n n nFirmware update Bus n Bus/MicroMemory CardOrder No. group6ES7 151-Bus/MicroMemory Card1CA. 1AA. / 1AB. 1BA. 3AA. 3BA. 3BA6-.Bus/MicroMemory CardInterface module IM 151-3 PN HFfor PROFINET with standard cableInterface module IM 151-3 PN FOwith fiber optic cableInterface modules with CPU functionality 3)IM 151-7 CPU/CPU FO 5)IM 151-7 5)F-CPUIM 151-8 5)PN/DP CPUIM 151-8F 5)PN/DP CPUPROFIBUS Copper/FOC 1) Copper n 3) n 3)PROFINET Copper Copper2-port switch 4) n 7) n 7)Number of 63 63 63 63modulesStation width 2 m 2 m 2 m 2 mFail-safety n nIsochronousmodePROFIenergynI-Device n nShared device n nMRP n nElectronicn nrating plate 2)Firmware update MicroMemory CardMicroMemory CardBus, MicroMemory CardBus, MicroMemory CardOrder No. group6ES7 151-7AA. / 7AB. 7FA. 8AB. 8FB.1)Plastic, polymer-cladded fiber (PCF)2)The electronic rating plate contains identification data savedin a module, e.g. order number, product version, installationdate, plant identification, which unequivocally identify themodule and are available online, e.g. in order to simplify troubleshooting.3)Additional PROFIBUS line with master module6ES7 138-4HA.4)The integral 2-port switch of the IM 151-3 now also easily permitsa linear configuration in addition to the star topology.5)Also available as SIPLUS component for expandedtemperature range -25 °C … +60/70 °C and corrosive atmosphere/condensation(exact details atwww.siemens.com/siplus).6)Available with SIMOTION controller as of V4.1 SP1 andPROFINET with IRT.7)3 port-switch28SIMATIC ET 200S

© Siemens AG 2010Distributed intelligenceThe interface modules withintegrated CPU can be usedboth in stand-alone modeand for distributed automationsolutions with a medium-sizedprogram. Theycorrespond to a CPU 314and enable distributedpreprocessing of the productiondata locally – evenin the failsafe version. Dependingon the version,IM151-8 PN/DP CPUcommunication can take place via MPI/PROFIBUS and/orPROFINET. This has the following advantages:• Relieves the central control unit• Reduction in the response times to critical local signals• More transparent and shorter programs• Easier trouble-shooting• Less load on the bus system• Modularization of the system structure and precommissioning– also at different sitesAdditional PROFIBUS lineThe DP master module forthe interface module withintegrated CPU is used toexpand the ET 200S as masterwith an integrated DPmaster interface. A lowerlevelPROFIBUS line canthen be configured withfurther distributed I/O.Options handlingWith the use of options handling with SIMATIC ET 200S, theentire station including all options is configured. Modules forunnecessary options are either replaced by reserve modulesor can be completely eliminated. Optional functions are activatedduring operation without new configuration.Options handling is available in two versions:Interface module IM 151-7: withintegral CPU (also as F version)and master moduleWith reserve modulesIn this case, the station is configured with all options.I/O modules that are not required are replaced by cost-effectivereserve modules. Later, they can be exchanged for theconfigured modules without new configuration, even duringongoing operation.Without reserve modulesIn this case, the station is configured with all options, however,only the necessary modules (terminal and I/O modules) areplugged in. The modules which are not plugged in can be laterretrofitted as required without new configuration.Options handling is available for interface modules withPROFINET interface and for those with PROFIBUS interface.SIMATIC ET 200S COMPACT –The block I/O featuring bit-modular expansionET 200S COMPACTexpandable blockSIMATIC ET 200S COMPACT isthe new interface for the bitmodularET 200S I/O system.The new IM 151-1 COMPACTinterface module expandsthe well-known range ofproven ET 200S modules andpermits use as a block I/O.The functionality is based onthe IM 151-1 BASIC and comprisesan interface moduleand 32 channels in oneblock. Two different variants of the ET 200S COMPACT are offered– either a station with 32 digital inputs or mixed with16 digital inputs and 16 digital outputs.By expanding the block with ET 200S modules (up to 12 modules),a total of 128 channels can be connected to the SIMATICET 200S COMPACT. Thus frequently required inputs/outputs inblock form can be combined with bit-modular specialist modulessuch as motor starters, frequency converters, pneumatics,etc.ET 200S COMPACT withexpansionsExpansions with the8-channel modules supportan extremely high packingdensity. As a result, one terminalbox can accommodatemore components or a smallerterminal box can be used.SIMATIC ET 200S 29

© Siemens AG 2010Motor starters for any applicationThe ET 200S motor starters can be used to protect andswitch any three-phase load. The completely prewireddevices are available in different performance classes asdirect, reversing or soft-starters up to an output of 7.5 kW.The terminal module contains the self-assembling energy busand the terminals for direct connection of the motor cable.A motor starter can be removed and inserted without theneed to isolate the system.Standard motor starters• Circuit-breaker and contactor combination up to 5.5 kW• Direct-on-line or reversing starters• Optional safety systemHigh Feature motor starters• Combination of starter circuit-breaker, electronic overloadrelay and contactor or soft starter up to 7.5 kW• Comprehensive diagnostics messages, e.g. actual currentvalue• Statistical data, e.g. current for the last overload trip, canbe read out using the service and commissioning softwareMotorstarter ES• Parameterization over the bus• Only two current setting ranges up to 7.5 kW• Safety technology integratedFail-safe motor starterAs soon as more complex or widely distributed safety applicationsare implemented, the Failsafe motor starter in combinationwith the PM-D F PROFIsafe power module is the optimizedsolution. Signals from safe sensors are read in through safe inputsat any required point in a plant and transferred to the failsafeprogrammable controller via PROFIBUS by means of thePROFIsafe message frame. In the application program they arelinked to the Failsafe motor starters or the associated powermodule.These motor starters based on the High Feature motor starteroffer a completely new patented technique for safety shutdown:Whereas under normal operation the contactor isresponsible for shutdown, in the event of a fault, e.g. weldedcontactor contacts, the integral dual processor monitoring alsotrips the circuit-breaker. This ensures that each individual motorstarter achieves Category 4 or SIL 3 without additionalredundancy contactors.The fail-safe motor startermonitors the function of thecontactor regardless ofwhether the application issafety-related or not, sothese devices are also suitablefor use in high-availabilityprocesses.Further characteristics thatsupport high availability are:• Type of coordination 2over the complete power range up to 7.5 kW• The emergency start function allows important processesto be continued to completion despite a reason for shutdown,e.g. overload.Advantages of fail-safe motor starters over conventionalsafety systems• Significantly fewer components, therefore less complexconfigurations and considerably less HW engineering andwiring overhead• Rapid installation thanks to simple plug-in technology• Motor starters are fault tolerant and failsafe• High degree of flexibility thanks to assignment to switchoffgroups in software• When the safety application changes, there is less overheadbecause the wiring is retainedTwo alternatives are available:Motor starter for failsafeET 200SSolution local• Used for locally restricted safety applications• For group deactivation of Standard, High-Feature or Failsafemotor starters without complex wiring for conventionalsafety systems• For local evaluation of EMERGENCY STOP circuits withautomatic or monitored starting• Cascading of the shutdown groups• Can also be used in combination with external safetycircuitsSolution PROFIsafe• For usage with safety-related applications that are complexand interconnected• The logic of the safety functions (safe sensors can befreely assigned to Failsafe motor starters) is implementedwith software and thanks to safety-related communication(PROFIsafe)• Safety module PM-DF PROFIsafe forms 6 shutdowngroups• Selective and autonomous shutdown of the fail-safemotor starter for any safety function• Also for controlling external safety systems through F-CMcontact multiplier30SIMATIC ET 200S

© Siemens AG 2010Frequency converter for stepless speed controlWhen stepless speed control of induction motors up to 4kW is required, the SIMATIC ET 200S FC frequency converteropens up new applications for the ET 200S I/O system inthe field of drive technology.The frequency converter is of a modular design: Apart from aclosed-loop control module, one from three possible powersections is snapped onto purely mechanical components(terminal modules).Advantages of the frequency converters• No tools needed for installation• Self-assembling communication and power busses• Permanent wiring• Pulling and plugging in of the control module andpower unit during operation• Complete parameter settings on optional Micro MemoryCard for servicing requirements• Energy efficiency in many applications• Communication via PROFINET or PROFIBUSRegenerative feedback function includedLine-commutated feedback of power into the supply systemwithout he need for a chopper module or braking resistance isunique in this class.The power loss of the overall system is reduced – which reducesthe thermal load on the station and supports the use ofsmaller control cabinets. And what is more, the power fedback into the system when braking is available to other loadsfree-of-charge.The new concept of the frequency converter also makes externalline reactors superfluous. This saves additional installationspace as well as procurement and installation costs.For applications that are particularly sensitive to EMC, anexternal EMC filter is available that is connected in the infeedof the power bus.Frequency converters in size A(0.75 kW)Wide range of applications• Simple drive tasks• Conveyor system applications such as driving and liftinggear and winding and unwinding drives• Closed-loop control with motor encoder for extremelyprecise speed and torque control• Unwinding units, lowering of loads with hoisting gear, orelectric braking of large centrifugal masses when makinguse of line-commutated energy recoveryFail-safe frequency converterThe integrated safety functions of the failsafe version of thefrequency converter support simple drive solutions in plantsections which pose a potential danger. In combination withthe PM-D F PROFIsafe power module, the frequency converterin the failsafe version offers comprehensive integrated safetyfunctions:• Safe Torque Off, STO – the drive is prevented from startingup purely electronically, and therefore without contact.• Safe Stop 1, SS1 – shutdown of the drive is monitored withouta motor encoder or other encoder.• Safely Limited Speed, SLS – the violation of a reduced motorspeed is monitored without a motor encoder or otherencoder.Frequency converter with savings effectFailsafe frequency converter in sizeB (2.2 to 4.0 kW)Energy, and thus money, can be saved in many applicationswith frequency converters. For example, in pump and ventilationapplications, power costs can be reduced by up to 70% bymeans of variable-speed operation instead of fixed-speed concepts.In the case of hoisting applications and centrifuges, forexample, the frequency converter with power recovery capabilitycan save up to 50% of the energy by recoving the brakingenergy.SIMATIC ET 200S 31

© Siemens AG 2010I/O modules for simple applicationsModule type Information Order No. groupPower modules forelectronic modulesand motor startersTerminal modulesElectronic modulesFor supplying and monitoring the load voltage and encoder voltage;voltage and/or fuse failures; additional LEDs indicate the status of the voltage and thefuse; different function AC, DC, PROFIsafe and PROFIenergy.■ PM-E 24 V DC with diagnostics or PM-E 24 ... 48 V DC, with diagnostics and status■ PM-E 24 V DC to 230 V AC with diagnostics and fuse■ PM-E RO 24 V DC with diagnostics NEW■ PM-E F 24 V DC PROFIsafe for failsafe shutdown (max. Cat. 3) with standard modules■ PM-D F 24 V DC PROFIsafe for fail-safe motor starter and frequency converterFor the electrical and mechanical connection of I/O modules and process wiring.Available with screw-type and spring-loaded terminals as well as the Fast Connectinsulation-piercing technique■ TM-P for power; TM-E for electronics■ TM-D for motor startersFor supplying the ET 200S with digital inputs and outputs; High Feature variants increasethe plant availability and offer additional functions and diagnostics.■ 6ES7 138-4CA. 1)■ 6ES7 138-4CB. 1)■ 6ES7 138-4CA.■ 6ES7 138-4CF.■ 3RK1 903-1.■ 6ES7193-4C. 1)■ 3RK1903-0A.Digital inputmodulesDigitaloutput modulesAnalog inputmodulesAnalogoutput modulesRelay moduleFail-safe modulesReserve modulesIO-Link■ 2-, 4- and 8-channel■ Available from 24 V DC to 230 V AC■ Different functionalities: Standard, High Featuresource input module 8 DI 24 V DC SRC■ 2-, 4- and 8-channel■ Available from 24 V DC to 230 V AC; 0.5 to 5 A■ Different functionalities: Standard, High Feature■ Electronics and relaysSink output modules4 DO 24 V DC/0.5 A8 DO 24 V DC/0.5 A■ 2- and 4-channel■ Current and voltage input, thermocouple and resistance measurement■ Functionalities: Standard, High Feature, High Speed■ 2-channel■ Current and voltage output■ Functionality: Standard, High Feature, High Speed■ 2-channel, 24 V DC or 24...230 V AC, 5A■ 2-channel, 24 V DC or 24...230 V AC, 5 A, can be switched channel-by-channel usingthe front switch■ Failsafe input module 4/8F-DI 24 V DC PROFIsafe■ Failsafe output module 4F-DO 24 V DC/2 A PROFIsafe■ Failsafe input/output module 4F-DI/3F-DO 24 V DC/2 A PROFIsafe■ Fail-safe relay module 1F-RO 24 V DC or 24 - 230 V AC, 5 AUsed as dummy modules for unused slots within an ET 200SstationThe I/O-Link master module offers 4 I/O link channels with master functionality and enablesthe connection of intelligent IO-Link devices to the ET200S. All IO-Link functions areprovided by ET200S to PROFIBUS DP or PROFINET I/O master modules. Simple data handlingof IO-Link components is ensured via the configuration tool integrated in STEP 7.Up to 4 sensors, actuators or other IO-Link devices are each connected to a standard cable.In addition to the central parameterization, IO-Link in SIMATIC S7 also enables an expandeddiagnostics up to device level.■ 4-channelYou can find additional information on the IO-Link at www.siemens.de/IO-Link■ 6ES7131-4. 1)■ 6ES7132-4. 1)■ 6ES7134-4. 1)■ 6ES7135-4. 1)■ 6ES7132-4HB. 1)■ 6ES7138-4FA. 1)■ 6ES7138-4FB. 1)■ 6ES7138-4FC.■ 6ES7138-4FR.■ 6ES7138-4AA.■ 6ES7138-4GA.1)Also available as SIPLUS component for expanded temperature range-40/25 °C … +60/70 °C and corrosive atmosphere/condensation(exact details at www.siemens.com/siplus).32SIMATIC ET 200S

© Siemens AG 2010I/O modules for special applications, accessoriesModule type Information Order No. groupTechnology modules For the solution of technological tasks, high-performance function modules are availablethat perform these tasks largely autonomously and relieve the CPU significantly. Useddirectly on site; parameterization using STEP 7 or GSD file; serial interface■ 6ES7138-4DA. (24 V) 1)6ES7 138-4DE. (5 V)■ 6ES7138-4DB.■ 6ES7138-4DL.■ 6ES7138-4DC.Measuring modulesMotor starter(also with integratedsafety system)Frequency converter(also with integratedsafety system)Accessories■ High-speed counting and measuring tasks with 5 V or 24 V encoders Counter module:24 V DC / 100 kHz or 5 V DC / 500 kHz 1 COUNT■ Simple positioning tasks through position sensing with SSI encoders SSI module 1 SSI■ Controlled positioning of simple drives via digital outputs 1 POS U positioning module■ Positioning with stepper motors over a pulse/direction interface1 STEP stepper motor module■ Proportioning, resetting and controlling of actuators and valvespulse module (timer, pulse-width modulation, stepper motor) 2 PULSE■ Serial data exchange via point-to-point connection1 SI interface moduleSIWAREX CS is a compact electronic weighing system with calibration capability for thedistributed I/O system SIMATIC ET 200S. The SIWAREX CS weighing module can be usedfor various different measuring tasks such as container weighing, fill-level measurement,platform weighing, crane weighing as well as the measuring of forces and torques.■ Uniform design and communication through integration in SIMATIC S7■ Use in distributed plant concept through connection to PROFIBUS DP via ET 200S■ Measuring of weight or force with a resolution of 65,000 increments■ Calibration according to OIML R76■ A display with calibration capability can be connected■ Extensive diagnostics options■ Easy to parameterize using the SIWATOOL CS program■ Theoretical adjustment without adjustment weights■ Replacement of module without renewed adjustment of scale■ Use possible in Ex applicationsSIWAREX CF is a measuring module for connection of sensors operating according to thestrain gauge principle. The module can be used for various tasks, e.g. for measuringforces and torques.■ Uniform design technology and consistent communication thanks to integration intoSIMATIC S7■ Use in distributed plant concept through connection to PROFIBUS DP via ET 200S■ Measurement with a resolution of ± 16,000 parts, accuracy 0.15%■ Measurement rate 50 Hz■ Ready-to-use, free application software "Getting started"■ Direct, reversing and soft starters■ Functionality: Standard, High Feature, Failsafe■ Up to 7.5 kW■ Output up to 4.0 kW■ Regenerative feedback in generating mode■ Functionality: Standard and Failsafe■ Fail-safe functions certified in accordance with Cat. 3 according to EN 954-1 and SIL2 accordingto IEC 61508■ Integrated shield connection system for low-impedance connections of individuallengths. Space-saving, low-cost standard components with a simple plug-in techniqueare used for this purpose.■ Individual color-coded labels for terminals on the terminal modules; they are availablein different colors.■ Labeling plates for numbering the terminal modules: inscribed or blank.■ DIN A4 labeling sheets in different colors, pre-perforated; suitable for printing usinga laser printer. Information: www.s7-smartlabel.de1)Also available as SIPLUS component for expanded temperature range-40/25 °C … +60/70 °C and corrosive atmosphere/condensation(exact details at www.siemens.com/siplus).■ 6ES7138-4DD. 1)■ 6ES7 138-4DF. 1)■ 7MH4910-.■ 7MH4920-.■ 3RK1301-.■ 3RK1903-.■ 6SL3244-0S.■ 6ES7193-4.. 1)SIMATIC ET 200S 33

© Siemens AG 2010SIMATIC ET 200MThe S7-300 I/O with high channel densityThe ET 200M distributed I/O system is modularly designedwith IP20 degree of protection. Up to 12 multi-channel signalmodules (e.g. 64 digital inputs) and function modulesas well as S7-300 communications processors can be usedas I/O modules – the interface to the process.There are no slot rules. Hot swapping and expansion of modulesis permissible when using active bus modules.Connection to PROFINET and PROFIBUS is made via interfacemodules.In addition to screw-type and spring-loaded terminals, connectionof the signals can be made even simpler and fasterusing SIMATIC TOP connect. Preassembled front connectorswith single conductors and a complete plug-in modular systemare available. FastConnect plugs do not require the cablesto be stripped. The cable is simply plugged in and the contactis made using the insulation displacement method.The PROFINET version of the ET 200M offers new functions,e.g.:• Shared device• Media redundancy protocol (MRP)When the ET 200M is operated with an S7-400H/FH onPROFIBUS, the availability of the plant can be increased:• Switched connection:One ET 200M with two interface modules• Redundant connection:Two ET 200M with one interface module eachWhen the ET 200M is connected to PROFIBUS on an S7-400,the controller can be configured during normal operation(Configuration in RUN - CiR).In this manner,• complete ET 200M I/O stations can be added,• individual modules can be added within a station, and• individual digital and analog module parameters can bemodified.ET 200M with PROFINET connection and S7-300 modulesFastConnectThe insulation displacementmethod Fast Connectoffers even more benefitswhen wiring the I/O modules:• Available as 20-pole and40-pole variants• Suitable for all S7-300I/O modules• Permissible core crosssections:0.5 … 1.5 mm²• Suitable for rigid andflexible conductors• Opening for test tip witha diameter of up to1.5 mm• Time savings of up toFastConnect plug for ET 200M60% for installation ascompared to conventionalconnection methods• No stripping or crimping necessary• Easy, secure installation with a screwdriver• Reduction in the number of installation errors• The stripped length does not have to be determinedHot swapping of signal modules is possible, thus reducingdowntimes. Failsafe I/O modules permit the integration insafety-related plants with SIMATIC Safety Integrated.SIPLUS components allow for operation also in the expandedtemperature range -25 °C... +60/70 °C and in corrosiveatmosphere or under condensation(exact details at www.siemens.com/siplus).34SIMATIC ET 200M

© Siemens AG 2010Interface modules for PROFIBUS and PROFINETThe various S7-300 modules in the distributed I/O systemET 200M are connected to the bus system via the interfacemodule – either to the well-proven PROFIBUS fieldbus orto PROFINET, the open Industrial Ethernet standard.Interface module IM 153-4 for PROFINETThe following interface modules are available:Interface modules IM 153-1 5) IM 153-2 HF 5) IM 153-4 PN 5) IM 153-4 PN HF NEWPROFIBUS Copper CopperPROFINET Copper Copper2-port switch 1) /MRP n / n n / nNumber of modules 8 12 12 12Station width 360 mm 520 mm 520 mm 520 mmDiagnostics Channel-specific Channel-specific Channel-specific Channel-specificTime synchronization on PROFIBUS,ntime stamping of alarms 2)Use of function modules (FM) andcommunications processors (CP)Restricted n n nRouting of parameterization data tointelligent field devicesConnection to fault-tolerant(redundant) systems (S7-400H)In the redundant systemIn the non-redundant systemn(HART)nnn(HART)Fail-safety (PROFIsafe) n nIsochronous mode 3)nShared device n nElectronic rating plate 4) n n nFirmware update Bus Bus/Micro Memory Card Bus/Micro Memory CardOrder No. group 6ES7 153- 1AA. 2BA. 4AA. 4BA.1)The integrated 2-port switch of the IM 153-4 now also easily permits aring configuration by means of MRP functionality in addition to the startopology.2)Changes to digital inputs are tagged with a time stamp locally (in theIM 153 of the ET 200M) and transferred to the CPU by means of a processinterrupt.3)Isochronous mode is the synchronized coupling of distributed I/O andthe user program on PROFIBUS with a constant cycle time. In this manner,actual value sensing and setpoint output are performed synchronouslyand with a constant cycle time and with consistent data images.4)The "electronic rating plate" or identification data are the data stored ina module such as the order number, product version, installation date, orplant identifier that uniquely identify this module and which are availableonline, for example, to facilitate troubleshooting.5)Also available as SIPLUS component for expanded temperature range-25 °C … +60/70 °C and corrosive atmosphere/condensation(exact details at www.siemens.com/siplus).SIMATIC ET 200M 35

© Siemens AG 2010S7-300 modulesThe multi-faceted module range of S7-300 enables theET 200M to be modularly adapted to a wide range ofdifferent tasks.Standard modules (digital and analog modules) and modulesfor special applications are available:Digital modules Function Order No. groupSM 321 Digital input SM 321, 8DI 6ES7 321-1FF. 1)Digital input SM 321, 16DI 6ES7 321-1*H. 1)Digital input SM 321, 32DI 6ES7 321-1*L. 1)Digital input SM 321, 64DI6ES7 321-1BP.SM 322 Digital output SM 322, 8DO 6ES7 322-8*F. 1)Digital output SM 322, 16DO 6ES7 322-1*H. 1)Digital output SM 322, 32DO 6ES7 322-1*L. 1)Digital output SM 322, 64DO6ES7 322-1BP.SM 323 Digital input/output SM 323, 8DI/8DO or 16DI/16DO 6ES7 323-1B*. 1)SM 327 Digital input/output SM 327, 8DI/8DX 6ES7 327-1BH.Analog modules Function Order No. groupSM 331 Analog input SM 331, 2AI 6ES7 331-7KB. 1)Analog input SM 331, 6AI NEW6ES7 331-7PE.Analog input SM 331, 8AI 6ES7 331-7*F. 1)SM 332 Analog output SM 332, 2AO 6ES7 332-5HB. 1)Analog output SM 332, 4AO 6ES7 332-**D. 2)Analog output SM 332, 8AO 6ES7 332-5HF. 1)Modules forFunctionOrder No. grouptechnological functionsFM 350-1 Counting, measurement 6ES7 350-1AH. 1)FM 350-2 Counting, measuring, proportioning 6ES7 350-2AH. 2)FM 351 Controlled positioning in rapid traverse/creep speed 6ES7 351-1AH.FM 352 Electronic cam control 6ES7 352-1AH.FM 352-5 High-speed Boolean operations 6ES7 352-5AH.FM 353 Positioning with stepper motors 6ES7 353-1AH.FM 354 Positioning with servo motors 6ES7 354-1AH.FM 355C Universal closed-loop control (continuous closed-loop control) 6ES7 355-0VH.FM 355S Universal closed-loop control (step controller) 6ES7 355-1VH.FM 355-2 Temperature control with self-optimization 6ES7 355-2CH.FM 357-2 Multi-axis interpolation, synchronous operation 6ES7 357-4AH.SIWAREX U Single-channel or dual-channel universal weighing module 7MH4601-1.SIWAREX FTA Fast weighing and dosing module with calibration capability 7MH4900-2.SIWAREX FTC Module for continuous weighing tasks 7MH4900-3.SIFLON FC Function module for industrial flow measurement NEW7ME4120.1)Alos available as SIPLUS component for expanded temperature range-40/25 °C … +60/70 °C and corrosive atmosphere/condensation(exact details at www.siemens.com/siplus).2)Also available as SIPLUS component for corrosive atmosphere/condensation(exact details at www.siemens.com/siplus).36SIMATIC ET 200M

© Siemens AG 2010Modules forFunctionOrder No. groupfail-safe systemsSM 326F DI 24 Digital input (24 x 24 V single-channel or 12 x 24 V dual-channel) 6ES7 326-1BK. 1)SM 326F DI 8 NAMUR Digital input (8 x NAMUR single-channel or 4 x NAMUR dual-channel) 6ES7 326-1RF.SM 326F DO 10PP Digital output (10 x 24 V) 6ES7 326-2BF. 1)SM 326F DO 8PM Digital output (8 x current sourcing/sinking) 6ES7 326-. 1)SM 336F AI 6 Analog input (0/4…20 mA, HART) 6ES7 336-4GE. 2)Isolation module Galvanic isolation between standard and fail-safe HART modules 6ES7 195-7KF. 1)Modules for hazardous FunctionOrder No. groupareasSM 321 Digital input (4 x NAMUR) 6ES7 321-7RD0.SM 322 Digital output (4 x 15 or 24 V) 6ES7 322-5.D0.SM 331 Analog input (4 x 0...20 mA or 4...20 mA) 6ES7 331-7RD0.SM 331 Analog input (8 thermocouples or 4 thermoresistors) 6ES7 331-7SF0. 2)SM 332 Analog output (4 x 0...20 mA or 4...20 mA) 6ES7 332-5RD0.SM 331 HART analog input (2 x 0…20 mA or 4…20 mA) 6ES7 331-7TB0. 2)SM 332 HART analog output (2 x 0...20 mA or 4...20 mA) 6ES7 332-5TB0.1)Also available as SIPLUS component for expanded temperature range40/25 °C … +60/70 °C and corrosive atmosphere/condensation(exact details at www.siemens.com/siplus).2)Also available as SIPLUS component for corrosive atmosphere/condensation (exact details at www.siemens.com/siplus).SIMATIC ET 200M 37

© Siemens AG 2010SIMATIC ET 200LDigital block I/OTerminal blockThe terminal block accommodates the electronic block. Itcarries the wiring, so that no cables need to be unpluggedwhen the electronic block is replaced. The terminal blockshave a 2-wire connection system as standard. As an option,additional terminals can be clipped on to enable 3-wire or4-wire connection to be used.The terminal block can be mounted in any position on a standardrail. Terminal blocks are available for 16 and 32 channelswith screw-type or spring-loaded terminals.ET 200L block I/OThe compact SIMATIC ET 200L I/O device with IP20 degreeof protection comprises one terminal block and one electronicblock. Connection to PROFIBUS DP (with a transmissionrate of 1.5 Mbit/s) is through the interfaceintegrated in the electronic block.Terminal blockOrder No. group16 channels, screw-type terminals 6ES7 193-1CH0. 1)16 channels, spring-loaded terminals 6ES7 193-1CH1.32 channels, screw-type terminals 6ES7 193-1CL0.32 channels, spring-loaded terminals 6ES7 193-1CL1.Electronic blockThe electronic blocks contain the digital input and outputchannels for 24 V DC. The station address is set using rotarycoding switches on the electronic block.Electronic blockOrder No. group16 DI 6ES7 131-1BH. 1)32 DI 6ES7 131-1BL.16 DO; 0.5 A 6ES7 132-1BH.32 DO; 0.5 A 6ES7 132-1BL.16 DI and 16 DO; 0.5 A 6ES7 133-1BL.1) Also available as SIPLUS component for expanded temperature range-25 °C … +60 °C and corrosive atmosphere/condensation(exact details at www.siemens.com/siplus).38SIMATIC ET 200L

© Siemens AG 2010SIMATIC ET 200iSPThe intrinsically-safe version for hazardous areasThe independent wiring supports easy, reliable replacementof modules during normal operation. Hot swapping of thepower supply is possible without arcing. PROFIBUS DP and/orthe power supply can also be redundantly implemented.HART supportET 200S with redundant PROFIBUS connectionET 200iSP can be used in hazardous areas with a gas ordust atmosphere:• The ET 200iSP station can be installed in Zones 1, 21 and2, 22.• The connected sensors and actuators can also be located inZones 0 and 20.Communication between the field devices and the processcontrol system or automation system is performed overPROFIBUS DP. This considerably reduces the wiring outlay. Theterminal blocks commonly used today, as well as the necessarydistribution boards and Ex isolating transformers for thesignals, can be omitted.PROFIBUS DP has established itself as the standard bus in thefield level right up to hazardous areas. This open and systemwidecommunication keeps the solution flexible and alsoopen to other manufacturers. International standardization ofPROFIBUS DP also ensures future protection to the customerfor investments that are often considerable and intended tolast for many years.ET 200iSP supports high availability of the system thanks to• Configuration during normal operation• Hot swapping• RedundancyDuring normal operation• stations can be added,• stations can be expanded with modules, and• module parameters changed.ET 200iSP offers the HART protocol for connecting process deviceswith HART capability. These HART modules also supportthe transfer of auxiliary variables. Apart from the actual measuredvalue, up to four IEEE variables can be transferred in theprocess image. By means of a routing function, a central stationcan access the HART process devices transparently overPROFIBUS DP. A higher-level control system can therefore performcentral data administration. The process devices are connectedby means of a 4 to 20 mA analog signal. Further deviceinformation is transferred over a modulated signal:• Parameters that are specified by a central engineeringstation (routing)• Diagnostics data that are read by the engineering stationThis principle is called HART (Highway Addressable RemoteTransducer). The majority of process instruments, e.g. fortemperature, level, pressure or flow measurements, haveHART connections.Powerful diagnostics with SIMATIC PCS 7With SIMATIC ET 200iSP, numerous items of diagnostics informationare generated when internal and external faults occur,e.g. on open-circuit or short-circuit.The HART status of the connected HART field devices such asmaintenance and additional information is mirrored in thediagnostics and signaled to the host control system. Standarddiagnostics drivers are available for SIMATIC PCS 7 for thediagnostics messages. These drivers prepare all the relevantsignals for the higher-level PCS 7 Operator System. The detectedfaults are transferred quickly to the higher-level systemsand support online diagnostics from a central point at anytime.A watchdog module monitors the ET 200iSP by means of• targeted reading or writing of I/O data• Reading an input that switches (toggles) with a constantfrequency• Provision of an intrinsically safe power supply for the deactivationsignal of the digital outputsSIMATIC ET 200iSP 39

© Siemens AG 2010Modular, intrinsically safe designThe ET 200iSP is installed in just a few steps:Safe in the field with the isolating transformer• The terminal modules are snapped onto the rugged andwell-proven S7-300 standard rail• Prewiring without electronics modules with spring-loadedand screw-type terminals• No need for tools, because the power supply, interfacemodule and electronics modules are simply plugged inSo that all the advantagesof a failsafe bus installationare also available withPROFIBUS DP, an isolatingtransformer is used to makePROFIBUS DP intrinsicallysafe. This is done by isolatingthe bus and limiting theenergy in the safe area. Thefieldbus isolating transformeris used here as a barrierthat converts PROFIBUSDP to an intrinsically safePROFIBUS DP. It allows thePROFIBUS connector to bedisconnected and connectedeven under Ex conditions.Fieldbus isolating transformerYou can find the SIMATIC Selection Tool on the Internet atwww.siemens.com/et200or in the Industry Mall and also in the Catalog CA01 on DVDThe fieldbus isolating transformer offers the following advantages:• Plug and Play without the need for time-consuming circuitcalculations and certifications (PROFIBUS Internationalguidelines 2262)• Simple modification/expansion• Connection of numerous devices• Implementation as a barrier or repeaterInterface moduleElectronic modulesEEx ibTerminal modules forelectronic modulesPower supplyEx d-protected24 V DC orAC 85 ... 264 VMounting railTerminal module forinterface modulePROFIBUS DP connectionEx ib intrinsically safeConnecting terminalsEEx ia/ibModular design of the ET 200iSP40SIMATIC ET 200iSP

© Siemens AG 2010Basic modules for the configurationHigh-capacity power supplyInterface module IM 152The power supply with the explosion-proof casing provides allthe voltages and currents required for operation of theET 200iSP and feeds them into the backplane bus of the terminalmodules. The 24 V or 230 V supply is connected to thepower supply terminal through EEx e terminals. The powersupply supplies the ET 200iSP with safe galvanically isolatedoperational voltage for:• Up to 32 electronics modules• PROFIBUS DP interface of IM 152• Supply of sensors/actuatorsIt provides for the safety-related limitation of the output voltages.The PS has an explosion-proof metal casing (EEx d explosionprotection) and is permitted to be removed and replacedin the working position (hot swapping) under hazardous conditions.It provides up to 5A for supplying the modules and thesensors and actuators. In fault-tolerant solutions, two powersupplies can be configured redundantly.Interfacing to the intrinsically safe PROFIBUS DP with transmissionrates up to 1.5 Mbit/s over the IM 152 interfacemodule. The IM 152 communicates autonomously with thehigher-level system (PLC or master system).For I&M purposes (Identification & Maintenance), the IM 152and the electronics modules have an electronic rating plate 1) .It is also possible for digital process signals to be tagged witha time stamp. The firmware of the IM 152 can also be upgradedwith a plug-in SIMATIC Micro Memory Card (MMC) or viabus.The IM 152 interface module and the PROFIBUS connectormay be removed and replaced under hazardous conditions.With fault-tolerant solutions, up to two IM 152 modules canbe configured redundantly.Power Supply PS 138Power supply 24 V DC/5 A 85 ... 264 V AC/5ADimensions 60 x 190 x 136.5mm 60 x 190 x 136.5mmOrder No. group 6ES7 138-7EA. 6ES7 138-7EC.Interface module IM 152Transfer rateProtocolInterfaceFirmware updateDimensionsOrder No. group9.6 Kbit/s...1.5 Mbit/sPROFIBUS DPRS 485 iSPROFIBUS, Micro Memory Card30 x 125 x 136.5 mm6ES7 152-1AA.Terminal modulesOrder No. groupTM-PS-A for PS 24 V DC6ES7 193-7DA1.TM-PS-B for PS redundant 24 V DCTM-PS-A for PS 85...264 V ACTM-PS-B for PS 85...264 V ACredundantTM-IM/IM for two IMsTM-IM/EM for IM and one EM6ES7 193-7DB1.6ES7 193-7DA2.6ES7 193-7DB2.6ES7 193-7AB.6ES7 193-7AA.TM-EM/EM for two EMsTM-RM/RM for 2 RMs (relaymodules)6ES7 193-7CA.6ES7 193-7CB.Power Supply – can also be usedredundantlyRedundant IM 152interface moduleDimensions60 x 190 x 52 mmOther componentsOrder No. groupReserve moduleWatchdog module6ES7 138-7DA.6ES7 138-7BB.1) The "electronic rating plate" or identification data are the data stored ina module such as the Order No., product version, installation date, orplant identifier that uniquely identify this module and which are availableonline, for example, to facilitate troubleshooting.SIMATIC ET 200iSP 41

© Siemens AG 2010Digital and analog electronics modulesInput/output modules2-channel, 4-channel and8-channel digital and analoginput/output modulesare available for theET 200iSP (dimensions:30 x 125 x 136.5 mm).The digital and analog processsignals are matched toET 200iSP via these electronicsmodules (EM).The electronics modulessupport the connection ofHART process devices and Electronic moduleall generally available EEx ivalves and therefore offerflexible application possibilities. The process signals are connectedvia the terminals of the associated terminal moduleswith either screw-type or spring-loaded connection.All EMs are designed as the EEx i "intrinsically safe" modulesand can be easily replaced under Ex conditions (hot swapping).The output modules have a special input for fail-safe deactivation:• H deactivation (active high)• L deactivation (active low)External actuator deactivation is often required in plants in theevent of evacuation or an emergency. L deactivation also ensureswire-break monitoring. The digital output modules permitload-free switching of the digital outputs.Fail-safe input/output modulesThree fail-safe modules are available for digital input, digitaloutput and analog input up to SIL3/PLe for use up to Zone1 or 21. This means the otherwise required Ex barrier can beignored for the SIL calculation.Digital electronic module 2 DO RelayFor the connection of certain actuators such as solenoidvalves, hydraulic valves, DC contactors and indicator lights,signals with an increased current load are often required. Inorder to connect such devices, there is a relay module 2 DORelay with two outputs and each with 2 A output current. Thecontacts are NO contacts with galvanic isolation from the supplyvoltage.Digital modulesNEWNEWApplication NAMUR encoder, etc. Valves, indicator lights, Magnetic hydraulic NAMUR encoders and Solenoid valvesDC relays, etc.valves, DC contactors,indicator lightssingle contacts with/without resistance circuitModule 8 DI NAMUR 4 DO 2 DO Relay 8 F-DI Ex NAMUR 4 F-DO Ex 17.4V/40mANumber ofchannels8 4 2 with 2 A each 8 4Special featureOrder No.group2 channels can be used as■ Counter (max. 5 kHz)■ Frequency meter (1Hz...5 kHz)■ With gate function1) H deactivation, 2) L deactivationAnalog modules■ 25.5 V DC, 22 mA■ 23.1 V DC, 20 mA■ 17.4 V DC, 27 mA■ 17.4 V DC, 40 mA■ UC 60V/2A■ Hot swapping in Ex-Zone 1Up to SIL 3, PLe, PulseStretching, 1oo2 onmodule possible; FWupdate via networkUp to SIL 3, PLe, parallelswitching of outputs, EnergizeTo Trip [ETT] diagnostics,Last valid value;FW update via network6ES7 131-7RF. 6ES7 132-7RD. 1)6ES7 132-7GD. 2) 6ES7 132-7HB0. 6ES7138-7FN. 6ES7138-7FD0.Resistance thermometer (Pt100, Ni100) Thermocouple types B, E, J, K, L, N, R, S, T, UApplicationResistance test 600 Thermal e.m.f. (± 80 mV)Module 4 AI RTD 4 AI TCNumber of channels 4 4Resolution 15 bit + sign 15 bit + signOrder No. group 6ES7 134-7SD5. 6ES7 134-7SD0.Analog HART modulesUse asHART process devicesHART moduleNEWUse as analogmodule2-wire transducer4 - 20 mA4-wire transducer0 - 20 mA, 4 - 20 mACurrent output0 - 20 mA, 4 - 20 mA0/4...20mA encoderwith/without HARTModule 4 AI I 2 WIRE HART 4 AI I 4 WIRE HART 4 AO I HART 4 F-AI Ex HARTNumber of channels4 4 4 4Resolution 12 bit + sign 12 bit + sign 14 bit 15-bit resolution + signSpecial featureUp to SIL 3, PLe, HART communicationV7.0; FW update via networkOrder No. group 6ES7 134-7TD0. 6ES7 134-7TD5. 6ES7 135-7TD0. 6ES7138-7FA.42SIMATIC ET 200iSP

© Siemens AG 2010Standards, approvals and accessoriesStandards and approvalsATEX II 2 G (1)GDI M2Ex de [ia/ib] IIC T4Ex de [ia/ib] IIECEx Zone 1 Ex de [ia/ib] IIC T4INMETRO Zone 1 BR-Ex de [ia/ib] IIC T4Control cabinets available as accessoriesThe housings (control cabinets) are suitable for hazardousareas of Zones 1 and 2 as well as 21 and 22. They either havesurface treatment or are made of non-corrosive material.The permissible operating temperature lies between -20 °Cand +70 °C. The main components in the scope of supply ofthe housing are:• Housing with wall bracket• Mounting rail• Equipotential bonding strip• Cable and wire grommetscFMus Class I, II, II NI Division 2,Groups A,B,C,D,E,F,G T4AIS Division 1,Groups A,B,C,D,E,F,GClass I Zone 1, AEx de [ia/ib] IIC T4cULus Class I, II, II Division 2, Groups A,B,C,D,E,F,G T4providing int. safe circuits forDivision 1, Groups A,B,C,D,E,F,GClass I Zone 1, AEx de [ia/ib] IIC T4CEIn accordance with 94/9/EC (ATEX 100a),89/336/EEC and 73/23/EECMarineapprovalClassification societies■ ABS (American Bureau of Shipping)■ BV (Bureau Veritas)■ DNV (Det Norske Veritas)■ GL (Germanischer Lloyd)■ LRS (Lloyds Register of Shipping)■ Class NK (Nippon Kaiji Kyokai)AccessoriesOrder No. groupFieldbus isolating transformer 6ES7 972-0AC.PROFIBUS cable for intrinsically 6XV1 831-2A.safe PROFIBUS RS 485-iSPROFIBUS DP connector6ES7 972-0DA6.Control cabinets 6DL2 804.Ambient temperatureHorizontal, for max. 5 A-20 °C ... +70 °Ccurrent output of the PSHorizontal, for max. 3.5 A current -20 °C ... +70 °Coutput of the PSOther mounting positions -20 °C ... +50 °CSIMATIC ET 200iSP 43

© Siemens AG 2010SIMATIC ET 200proCompact and multi-functionalSIMATIC ET 200pro is an especially rugged and high-performanceI/O system with IP65/66/67 degree of protection.It does not require a control cabinet and can be directlymounted to the machine. Its modular and time-savingstructure allows flexible, customized, distributed automationsolutions to be implemented.ET 200pro can be connected to well-proven fieldbuses such asPROFIBUS or to PROFINET, the leading Industrial Ethernet standardfor company-wide automation. Communication here canalso take place via Industrial Wireless LAN as well as using cablessolutions.ET 200pro offers comprehensive diagnostics to reduce thedowntimes of your plant:• The standard modules also offer module diagnostics forshort-circuiting of the encoder supply or the outputs.• The High Feature modules offer more precise diagnosticfunctions through channel diagnostics for short-circuit andwire-break. Additional process interrupts can be used fordigital inputs for six channels.• Diagnostic alarms are reported to the higher-level PLCover PROFIBUS or PROFINET in the form of plain text.Fail-safe electronic modules and high-feature interface modulesare available for automation tasks with maximum safetydemands. The electronic modules can be used on their own ina station, or in mixed configurations with standard modules.Together with the failsafe SIMATIC S7-300F and S7-400F controllers,automation tasks can be solved with safety requirementsup to SIL 3 (EN 61508) or up to Category 4 (EN 954-1)– efficiently and without cabinets. With the new F-CPU module,local, safety-related applications can also be set up.Failsafe communication between the ET 200pro and the higher-levelor integral failsafe CPU is achieved using PROFIsafe –cabled via PROFIBUS and PROFINET or wirelessly via IndustrialWireless LAN.You can find the SIMATIC Selection Tool on the Internet atwww.siemens.com/et200or in the Industry Mall and also in the Catalog CA01 on DVDET 200pro with PROFIBUS connectionET 200pro with PROFINET connection, CPU and RFID module44SIMATIC ET 200pro

© Siemens AG 2010Modular, space-saving designThe ET 200pro has a compact design and up to 16 modulescan be combined as required over a length of up to onemeters. An ET 200pro station can be preassembled on thework bench with narrow module carriers and then fitted tothe machine as a complete unit. Alternatively, the compactmodule carrier can also be fixed in place first and the stationcan be assembled later. The modules are simply latched intothe module carrier and pushed onto each other. Module carriersare available with 0.5 m, 1 m and 2 m.The expansion modules are divided into bus module, electronicmodule and connection module:• The bus module contains the backplane bus for signalsand supply voltage in build-as-you-go design.• The electronic module determines the function and iseasily replaced during normal operation with the equipmentlive (hot swapping). The station therefore remainsfunctional in the event of a fault. Coding prevents thewrong module from being plugged in inadvertently.• The connection module with permanent wiring is pluggedon and screwed down with 2 screws. Pre-assembled connectingcables can be attached quickly and easily.8-channel electronic modules can be combined with the8 x M12 or 4 x M12 connection modules. This gives you thechoice of single or dual assignment of the M12 sockets.A wide variety of different sensors and actuators can thereforebe connected to the electronic module without the need foradditional accessories such as Y connectors or Y leads. This notonly reduces the wiring but also the costs for accessories andparts inventories. Wiring with connection modules 8xM8,2xM12 and 1xM23 is also possible.Failsafe I/O modules permit the integration in safety-relatedplants with SIMATIC Safety Integrated.Selective formation of load groupsPower modules allow load groups to be built up as requiredby supplementary supply from the load power supply. In thiscase, the same connection techniques (direct connection;M12, 7/8"; ECOFAST) are available as for the power supply ofthe complete station. More than one load segment can be integratedinto a single station.In the interface and in each power module, built-in fuses ensurethat nether total failure of all load groups nor damageoutside the station can occur.Modular design of the ET 200proSIMATIC ET 200pro 45

© Siemens AG 2010Interface modules for PROFIBUSThe interface modules (IMs) for PROFIBUS can be combinedwith three different modules for connecting the bus and powersupply.All connection modules for PROFIBUS have visible addresssetters that allow the addresses to be easily read as well as aselectable terminating resistor. The integrated T functionalitysupports the start-up of partial segments and uninterruptedbus communication in the event of a servicing requirement.• Direct connection with cable gland: For up to 16 A electronicload and a cross-section of up to 2.5 mm².• ECOFAST (Energy and Communication Field InstallationSystem) – The standardized Siemens connection techniquefor cabinet-free distribution is based on hybrid cables forbus signals and power supply.• M12, 7/8'': The familiar connection method with widely implementedconnector standard.PROFIBUS IM withM12, 7/8" connectionInterface modulesProtocolTransfer rate, max.Firmware updateDimensions (with connectionmodule)IM 154-1 DPIM 154-2 DP HFPROFIBUS DP12 Mbit/svia PROFIBUS90 x 130 x 173 mmWith CM IP DP M12, 7/8"90 x 130 x 120 mmWith CM IP DP directly90 x 130 x 80 mmWith CM IP DP ECOFASTOrder No. group 6ES7 154-1.6ES7 154-2.PROFIBUS IMwith direct connectionPROFIBUS IMwith ECOFAST connection46SIMATIC ET 200pro

© Siemens AG 2010Interface module for PROFINETThe interface module (IM) for PROFINET contains a 2-portswitch for easy configuration of a line structure. More parametersare possible per station using PROFINET, and thereforemore high-function modules can be used. In case of service,the IM can be replaced without using a programming device –the device name and parameters remain on the module.As with the PROFIBUS variant, the interface module and theconnection module on the interface module IM 154-4 PN HFare separated so that various connection methods are possible.It supports the new PROFINET functions:• IRT• Media redundancy protocol (MRP)• Shared deviceThe interface module offers both the proven M12 7/8" connectionand the option of the connection with push-pull technology.The integrated switch enables the easy constructionof line structures.Interface module IM 154-4 PN HFFunctionMounting dimensionsW x H x D (mm)Order No. groupPROFINET interface module HFfor ET 200pro with integratedswitch and data transmissionrate up to 100 Mbit/s135 x 130 x 50.86ES7 154-4AB.Interface module for wirelessdata transferWith the new interface moduleIM 154-6 PN HF IWLAN(Industrial Wireless LAN), thedistributed I/O system ET200pro can now be connectedwirelessly to a higherlevelPROFINET IO Controllerfor the first time. IM 154-6PN HF IWLAN communicateswirelessly as an IWLAN clientwith an IWLANInterface module IM 154-6 PN HFIWLAN for wireless datatransferAccess point of the communication network (e.g.SCALANCE W). Both standard and safety-related applicationscan be implemented via this wireless connection withPROFINET.IM 154-6 PN HF IWLAN is especially well-suited for overheadmonorail conveyors, automated guided vehicle systems,building management and warehouse logistics.An integrated web server allows very easy setting and parameterization.Modern procedures (e.g. encryption, authentication)ensure a high degree of data security. Antennas and antennacables are available as accessories.The following connection modules are available:Connection module CM IM PNFunctionConnection optionsDimensions W x H xDOrder No. group:6ES7...M12, 7/8" 2xRJ452xSCRJ FOConnection module for PROFINET interfacemodule ET 200pro2x M12 and2x 7/8"2x RJ45 or2x SCRJ FO2x push-pull powerconnectors90 x 130 x 50.8 mm 90 x 130 x 50.8194-4AJ00-0AA.194-4AF00-0AA.194-4AG00-0AA.Interface module IM 154-6 PN HF IWLANFunctionWLAN standardsFrequency bandsTransfer rateWLAN servicesMounting dimensionsW x H x D (mm)Order No. groupWireless PROFINET connectionIEEE 802.11 a/b/g/h/e/i2.4 and 5 GHz54 Mbit/sOptimized media access, uninterruptedwireless cell switching,anti-interferencemechanisms90 x 130 x 50.86ES7 154-6AB.SIMATIC ET 200pro 47

© Siemens AG 2010CPU moduleCPU module( NEW with F-CPU)The interface modulesIM154-8 PN/DP CPU and IM154-8F PN/DP NEW with CPUfunctionality are based onthe CPU 315-2 PN/DP and offerthe same quantity structureand functions. BothFail-safe CPU module forIM154s have two communicationinterfaces,ET 200pro• one combined MPI/PROFIBUS DP interface, and• one PROFINET interface with three ports.The IM 154-8 PN/DP CPU supports both PROFINET IO (up to128 IO devices can be connected) and PROFINET CBA, as wellas PROFIBUS DP (as master for up to 124 slaves).The IM 154-8 PN/DP CPU is not only compatible with the programsof the S7-300 CPUs, but it also offers a high degree ofdata retentivity (protection against voltage failure). A separateLED signals maintenance alarms. Modules can be replacedeasily thanks to the Micro Memory Card. Firmware can be updatedover the network.Furthermore, a web server functionality for information, status,diagnostics, clock synchronization via the Ethernet (NTP)is available. The open Ethernet communication (TCP/IP, UDP,ISO-on-TCP) permits reliable and high-speed data exchange.Isochronous mode is possible on the PROFIBUS.There is less loading on the central controller because individualplant sections can be configured, started up, diagnosedand operated individually.Power supply moduleThe power supply moduleconverts 3-phase rated voltagesfrom 380 to 480 V intocontrolled DC voltage andreliably supplies power to theI/O system with up to 8 A.Thus, the ET 200pro can bevery easily supplied with theoften available 3-phase connector,without needing itsown 24 V power supply.The controlled 24 V power supply feeds the connecting modulesfor the electronics/encoder (1L+) and load voltage supply(2L+). To supply a new potential group (2L+), the 4-pin 24 Vcable is connected to the power module.To cover power failures, the power supply unit can be expandedwith a SITOP UPS500P. The absolutely maintenance-free24 V/7 A UPS module on a capacitor basis is also designed inIP65 and is suitable for ambient temperatures up to +55 °C.Power supply moduleInput voltageFrequencyOutput voltageOutput currentShort-circuit protectionMounting dimensionsW x H x D (mm)Order No. groupET 200pro power supplymodule for 380 to 480 V380 ... 480 V (340...550 V) 3 AC50/60 Hz (45 ... 66 Hz)24 V DC8 AElectronic, independent restart310 x 135.5 x 906ES7 148-4PC.CPU modulesIM154-8 PN/DP CPUIM 154-8F PN/DP CPUPN/DP connection block CM IM PN DP M12 7/8"Degree of protectionMemoryIP65/67384 KB / 85 K statements512 KB / 85 K statements (F-IM)Interfaces X1:MPI/DP interface (2x M12)X2:PN interface(2x M12, 1x RJ45)CPU mounting dimensions W x H xD (mm)Connection block mounting dimensionsW x H x D (mm)CPU Order No. groupConnection blockOrder No. group135 x 130 x 59.390 x 130 x 50.86ES7 154-8AB.6ES7 154-8FB.6ES7 194-4AN.48SIMATIC ET 200pro

© Siemens AG 2010Electronic modulesElectronic modulesRFID communicationDigital electronic modules with 4 and 8 channels for 24 V and4-channel analog electronic modules are available for voltage,current, and resistance thermometers.Digitalelectronic modulesEM 8 DI DC 24VEM 8 DI DC 24V HFEM 16 DI DC 24V NEWEM 4 DO DC 24V, 2AEM 4 DO DC 24V, 2A HFEM 8 DO DC 24V, 0.5AOrder No. group6ES7 141-4BF.6ES7 141-4BF.6ES7 141-4BH.6ES7 142-4BD.6ES7 142-4BD.6ES7 142-4BF.RFID communicationmodule RF 170CElectronic moduleConnection blockOrder No. group6GT2002-0HD.6GT2002-1HD.Analogelectronic modulesEM 4 AI U HFEM 4 AI I HFEM 4 AI RTD HFEM 4 AI TC HF NEWEM 4 AO U HFEM 4 AO I HFOrder No. group6ES7 144-4FF.6ES7 144-4GF.6ES7 144-4JF.6ES7 144-4PF.6ES7 145-4FF.6ES7 145-4GF.Different connection modules are available for screwing ontothe I/O:Digital electronic modules 8 DI and 4 DO• CM IO 8 x M8• CM IO 2 x M12, 4 x M12, 8 x M12, 8 x M12D• CM IO 1 x M23Fail-safe modulesFail-safeelectronic modulesEM 8/16 F- DI DC 24VEM 4/8 F-DI/4 F-DO DC 24VOrder No. group6ES7 148-4FA.6ES7 148-4FC.The following connection modules are available:• CM IO F 12xM12• CM IO F 16xM12Fail-safe digital module 4/8 F-DI/4 F-DOSIMATIC ET 200pro 49

© Siemens AG 2010Compact, intelligent motor startersThe intelligent ET 200pro motor starters are used for startingand protecting motors and loads of up to 5.5 kW. Theyare available as Standard and High Feature electromechanicalmotor starter and High Feature electronic motorstarter versions.SIMATIC ET 200pro with electromechanical/electronicmotor starterThe electromechanical motorstarter is switched withconventional contactorsand is offered as direct orreversing starter with optional400 V brake control.The electronic motor starteris equipped with semiconductorswitching elementsand is thereforeespecially suited for applicationswith high switchingfrequencies. This high featuredevice not only handles the direct on/off switching of motorswith high switching frequency, but also fulfills the additionalfunction of a full-fledged soft starter for a soft start-upand stoppage. The conversion from motor starter to soft starteris achieved using simple re-parameterization in SIMATICManager.The High Feature motor starters differ from the Standard motorstarters in that they have more parameters and featurefour parameterizable digital inputs. Parameterization is easyand convenient to carry out using the SIMATIC Manager.The motor starters ET 200pro feature high functionality with asmall footprint, as well as simple and fast configuration andinstallation – and they increase the availability of productionplants.Easy installationThe compact ET 200pro motor starter can be installed in theET 200pro station with just a few actions. The integral connectortechnology results in significant reduction of the wiringoverhead. The motor cables can be plugged directly onto themotor starter module. The compact design enables up toeight motor starters to be integrated in a one meter widestation in the field.Electronic current measurementThe actual current flow with the ET 200pro motor starter ismeasured electronically. The evaluation of defined currentlimits for the parameterizable electronic overload protectionincreases the availability of the drive system. An upward ordownward violation is signaled by the ET 200pro to the hostcontroller, resulting in high plant availability.The motor starter recognizes unbalanced load currents, andswitches these off directly. All motor protection functions canbe defined by simple parameterization. The local control stationwhich is sometimes required for a drive is provided via theintegral digital inputs (High Feature motor starter) and cantherefore be easily incorporated into the control system.Special modules for further functionsIf required, a maintenanceswitch module can be used,which for example isolatesseries-connected startersfrom the supply voltage.Safety modulesThe Safety MotorstarterSolution local or SolutionPROFIsafe is used for safetyorientedapplications.For local safety applications,the Safety local maintenanceswitch module with safe inputand the 400 V discon-Maintenance switch modulenecting module are used. These two components enable asafe disconnection of the 400 V supply of the series-connectedmotor starters.PROFIsafe solutions are implemented quickly and easily byusing an F switch module in combination with a 400 V disconnectingmodule.Type selectionStandard motor startersDirect starter, mechanicalReversing starter, mechanicalHigh Feature motor startersDirect starter, mechanicalReversing starter, mechanicalDirect starter, electronicReversing starter, electronicSpecial modulesMaintenance switch moduleSafety Local maintenance switchmodule400 V switch-off moduleF switchConnection module for F switchOrder No. group3RK1 304-5.S40-4AA.-5.S40-5AA.3RK1 304-5.S40-2AA.-5.S40-3AA.-5.S70-2AA.-5.S70-3AA.3RK1 304-0HS00-6AA.-0HS00-7AA.-0HS00-8AA.6ES7 148-4FS.6ES7 194-4DA.50SIMATIC ET 200pro

© Siemens AG 2010Two types of frequency convertersWith the structure of a SIMATIC module, the frequencyconverter SIMATIC ET200pro FC can be smoothly insertedinto the ET200pro system. Two device variants (with andwithout safety functions) are available for output up to1.1 kW (1.5 kW with reduced ambient temperature). Thecommunication can be achieved via PROFINET orPROFIBUS.Flexible and fastThe integration of the frequency converter in the distributedI/O system SIMATIC ET 200pro offers the following benefits:• Flexibility due to open combination of ET 200pro moduleswith the frequency converter• 400 V power transmission to downstream converters viajumper plugs up to 25 AIn addition, the ET 200pro FC features a multitude of highlightsof the SINAMICS drive family:• V/f control and sensor-free frequency adjustment• Energy efficiency through power recovery and reactivepower compensation• Feedback of braking energy in the network (the same technologyas the SINAMICS-G120 power module PM250) sothat braking resistor and braking chopper are eliminated.• Integrated safety functions: functional safety without acostly external protective circuit• Optional Micro Memory Card for automatic download ofparameters• Design of the system motor frequency converter with theSIZER (as of Version 2.8)• Parameterization via STARTER (as of Version 4.1, SP1)Integrated safety functionsThe fail-safe design of SIMATIC ET 200pro FC offers comprehensivesafety functions, certified in accordance with Category3 of EN954-1 and SIL 2 of IEC61508.• Safe Torque Off (STO, previously "Safe Standstill") – for protectionagainst an active movement of the drive.• Safe Stop 1 (SS1, previously "Safe Braking Ramp") – for continuousmonitoring of a safe braking ramp.• Safely Limited Speed (SLS, previously "Safely ReducedSpeed) – for protection against hazardous movementscaused by exceeding a speed limit.Neither of the functions "Safe Stop 1" or "Safely Limited Speed"requires a motor encoder or other encoder. The safety functionscan be controlled using inputs of the Safety Local maintenanceswitch module (F-RSM) or the module F SwitchPROFIsafe.Frequency converterFrequency converter ET 200proFC with integrated safety functionsFrequency converter ET 200proFC StandardOrder No. group6SL3235-0TE21-1SB.6SL3235-0TE21-1RB.Frequency converter ET 200pro FCET 200pro station with frequency converters and motor startersSIMATIC ET 200pro 51

© Siemens AG 2010SIMATIC ET 200eco PNBlock I/O with IP67 degree of protection with PROFINET connectionSIMATIC ET 200eco PN is the new, rugged and spacesavingblock I/O with IP67 degree of protection. The connectionto PROFINET is done with 100 Mbit/s.Thanks to its fully-sealed zinc die-cast housing, theET 200eco PN is mechanically very rugged and resistant tovibrations, dust, oil, or humidity. It can therefore be mounteddirectly on the machine.The PROFINET connection with a 2-port switch is integratedinto every module and allows flexible expansion in line andstar topologies.The SIMATIC ET 200eco PN is the product for the trend in themarket, which is to migrate the I/Os from the control cabinetinto the machine gaps.ConfigurationThe sensors and actuators, as well as power and bus are connectedvia the rugged M12 connection system. The ET 200ecoPN is available with two different enclosure designs:• Modules with 4 x M12 connection in a long and narrowdesign (30 x 200 x 37 mm)• Modules with 8 x M12 connection in a short and widedesign (60 x 175 x 37 mm)The modules can be mountedhead-on or rotated 90 degreesto the side.ET 200eco PN in wide and narrowdesignModule rangeFor ET 200eco PN, there is a comprehensive and graded range of modules available. This includes digital modules with up to16 channels (inputs or outputs), including a parameterizable 8-channel module. Analog modules (current, voltage, resistancethermometer, thermocouple), an IO-Link master module, and a load voltage distributor are also available.Module rangeModuleNumber of input/outputchannelsConnections 4 x M12,8 x M12Order No. group6ES78 DI DC 24V 16 DI DC 24V 8 DO DC 24V 16 DO DC 24V 8 DIO DC 24V 8 AI 4 AO 4 IO-Link(IO-LinkMaster) 1)8/0 16/0 0/80.5 A; 1.3 A; 2 A141-6BF.141-6BG.8 x M12 4 x M12,8 x M12141-6BH. 142-6BF.142-6BG.142-6BR.0/161.3 AParameterizable1.3 A4 U/I and4 RTD/TC4 U/I 4 IO-L, 8 DI,4 DO,(1.3 A)8 x M12 8 x M12 8 x M12142-6BH. 147-6BG. 144-6KD. 145-6HD. 148-GJA.General technical specificationsTransfer rate100 Mbit/s full duplexEnclosureZinc die-casting (fully cast)Vibration strength, continuous20 gTemperature range -25 °C to +60 °C1)You can find additional information on the IO-Link atwww.siemens.de/IO-Link52SIMATIC ET 200eco PN

© Siemens AG 2010SIMATIC ET 200ecoDigital block I/O with IP65/67 degree of protectionET 200eco has a compact, rugged enclosure and is veryeasy to use. It can be connected to PROFIBUS DP at up to12 Mbit/s.The plant availability is increased by the integrated T functionalityin the connection block. The electronic block can be replacedwith the equipment live without the need to interruptthe supply voltage or the bus train.The following diagnostic functions are available for checkingthe mode of operation of the ET 200eco:• BF (Bus Fault)• SF (system fault)• Encoder and load power supplyThe diagnostic data are indicated by LEDs on the module andcan be evaluated by software on the PG/PC or by user programof the PLC.ConfigurationET 200eco comprises basic modules and two different connectionblocks. Selection is possible between M12, 7/8" andECOFAST:• Bus connection via 2 x M12 and power supply via 2 x 7/8"with 2 rotary coding switches for PROFIBUS address assignment• ECOFAST: 2 x hybrid field bus interface RS 485 with identificationconnector for the PROFIBUS address settingIn the 16 DI version, antivalent sensors can also be connected.Module rangeFor the application and integration of PROFIBUS applications,a compact, perfectly interacting module spectrum of digitalI/Os is available. Fail-safe modules enable integration in safety-relatedsystems with SIMATIC Safety Integrated using thePROFIsafe profile over PROFIBUS DP. The pin assignment forthe actuators and sensors is modeled on the IP65/67 standardizationtrends.Module rangeBasic modulesF modulesConnection blocks8 DI 16 DI 8 DO 16 DO 8 DI/8 DO 8 DI/8 DO 4/8 F-DI ECOFAST M12, 7/8"Module(2 A) (0.5 A) (2 A) (1.3 A)RS 485Qty. input/outputchannels8/0 16/0 0/8 0/16 8/8 8/8 4/0 1)8/0 2)Connections 8 x M12 cable glands (for 16 channels with dual assignment) ECOFAST Cu M12, 7/8"Order No. group 6ES7141-3BF.6ES7141-3BH.6ES7142-3BF.6ES7142-3BH.6ES7143-3BH.6ES7143-3BH.6ES7148-3FA.6ES7194-3AA.6ES7194-3AA.1) 2-channel for SIL3 sensors 2) 1-channel for SIL2 sensorsGeneral technical specificationsTransfer ratesPower supplyCurrent input from load circuit 1, up to 55 °CCurrent carrying capacity of the outputs per channelCurrent input from load circuit 2, up to 55 °C, max.Diagnostic functionGroup fault displayShort-circuit (encoder supply)Load voltageDimensions (W x H x D) in mmBasic moduleBasic module with ECOFASTBasic module with M12, 7/89.6 Kbit/s to 12 Mbit/s24 V DCUp to 1 A (according to version)0.5/1.3/2 A (according to version)8 AYesModule-by-moduleModule-by-module210 x 60 x 28210 x 60 x 54210 x 60 x 53 ET 200eco block I/OSIMATIC ET 200eco 53

SIMATIC ET 200RSIMATIC ET 200R© Siemens AG 2010The solution for robots with IP65 degree of protectionFor the optimized solutionof welding and handlingapplications in body-inwhiteassembly in the automobileindustry, SIMATICET200R is ideal. The ruggedconstruction with IP65 degreeof protection in a castaluminum casing can beused direct on the robot inenvironments with strongelectromagnetic interference.Weld spatter is not a problem!The advantages of PROFIBUS are naturally integrated into themodule• Transmission rates up to 12 Mbit/s• Troubleshooting with diagnostic message frames• Extremely fast ramp-up times (optimized for tool replacementsystems)The I/O and repeater functionalities are integrated in the electronics.The integrated repeater functionality means that applicationswith tool changers can be mastered perfectly.PROFIBUS interruption on tool changeover on the second segment(downward segment) leaves the first segment completelyunaffected thanks to the integrated galvanic isolation.The advantage of this is an increase in plant availability.Configuration• PROFIBUS, the power supply, and analog signals are connectedusing 17-pin M23 connectors.• The signals are looped through over a hybrid cable to furtherET 200R modules through the 17-pin M23 connector.A plug-in terminal strip on the rear of the welding modulesupports easy start-up and rapid service.• The pin assignment for the actuators and sensors is modeledon the IP65/67 standardization trends.• The PROFIBUS address is set on two rotary coding switchesaccessible from the outside.• The PROFIBUS address is set via two easily accessibleM12 cable glands on the front face of the module.As the terminating resistor is already implemented in an integralsolution, there is no need for inspection of the terminatingresistor on the last station. This reduces the number ofhardware components on the robot.Module rangeThe I/O offers up to 16 digital input channels. The 16DI can betransformed into 15DI/1DO, 14DI/2DO, etc., as far as 8DI/8DOwith appropriate software parameterization.In the case of the welding module, analog signals (SKÜ, KSR)from the welding transformer can also be connected to therear of the module.ET 200R for robots Module range Order No. groupET 200R-H (handling)6ES7 143-2BH00.ET 200R-W (welding 1) )6ES7 143-2BH50.General technical specificationsNumber of channels16 process channels8 DI fixed8 DI/DO parameterizableInput characteristic according to IEC 61131, type 2Power supply24 V DCOutput current per channel Max. 0.5 ATotal output current2 AAmbient temperature 55 °CRamp-up time at 12 MBaud approx. 80 msEnclosure materialDie-cast aluminumDiagnostic functionYesMissing load voltageShort-circuitGroup-by-group, XO(encoder supply)Short-circuitGroup-by-groupof the digital outputsDimensions (W x H x D) in mm 54 x 150 x 551)welding54SIMATIC ET 200R

© Siemens AG 2010Degrees of protectionIngress Protection (IP) is a classification for degrees of protectionwhich are defined in IEC 60529 and DIN 40050. Thestandards describe the classification of degrees of protectionby means of enclosures for electrical equipment. Theyapply for operator protection and against the ingress ofsolids and liquids.Nomenclature for degrees of protectionThe IP degree of protection is classified using code letters anda two digit number. The higher the two numbers, the betterthe protection.• The first IP digit represents protection against solid bodies.Foreign bodies of various particle sizes as small as dust aredistinguished here.• The second digit represents protection against water dropletsthat drip onto the equipment from different angles,spray water, water jets, and submersion of the equipmentin a liquid.Protection against the ingress of solid bodiesProtection against the ingress of water1. 2. Brief description Definition0 Not protected1 Protected against solid foreign bodies 50 mm The object probe, sphere of 50 mm , must not penetrate fully.2 Protected against solid foreign bodies 12.5 mm The object probe, sphere of 12.5 mm , must not penetrate fully.3 Protected against solid foreign bodies 2.5 mm The object probe, sphere of 2.5 mm , must not penetrate at all.4 Protected against solid foreign bodies 1 mm The object probe, sphere of 1 mm , must not penetrate at all.5 Dust protected The ingress of dust cannot be totally prevented. The dust must not penetratein such a quantity to affect satisfactory operation of the device or safety.6 Dust-proof No ingress of dust.0 Not protected1 Protected against dripping water Vertically falling drip water must not have a harmful effect.2 Protected against dripping water Vertically falling drip water must not have a harmful effect when the housingis inclined at up to 15° from the vertical to either side.3 Protected against spray water Water sprayed on both sides of the vertical at an angle of up to 60° must nothave a harmful effect.4 Protected against splash water Water spray from a hose which is directed on the enclosure must not have aharmful effect.5 Protected against water jets A water jet which is directed on the enclosure from any direction must nothave a harmful effect.6 Protected against intense water jets An intense water jet which is directed on the enclosure from any directionmust not have a harmful effect.7 Protected against harm from temporary submersion inwater8 Protected against harm from long-term submersion inwater9 Protected against water from high-pressure hoses andsteam cleaningWater must not enter in quantities that can cause damage when the casingis temporarily submerged in water under standardized pressure and timeconditions.Water must not enter in quantities that can cause damage when the casingis submerged in water for a long time. The conditions must be agreed betweenthe manufacturer and the user. The conditions must, however, bemore severe than for 7.Water directed at extremely high pressure onto the enclosure from all directionsmust not result in harmful effects.55

© Siemens AG 2010ReferencesSIMATIC ET 200S with PROFINETPeterstaler Mineralquellen, Germany –Bottling of mineral waterRequirementsPeterstaler Mineralquellen GmbH operates bottling plants attwo sites in the Black Forest for their mineral water and nonalcoholicbeverages. To improve the flexibility and capacityutilization of these two plants, they have been connected togetherusing pipes in a project that is unique in this sector.Great emphasis was placed here on the communication betweenthe two head stations and the substations along theroute that had to be suitable for automation and telephonepurposes.SolutionThe decision was in favor of an integrated, distributed solutionusing PROFINET. A single-mode fiber-optic network based onEthernet (14 km distance) forms the backbone for the communicationfor the automation systems and the Voice-over-IPbetween the two sites. The mainstays of the automation solutionare PROFINET-capable S7-300 controllers that are connectedto the fiber-optic backbone via Switches. The actuatorsand sensors of the field level (such as valve terminals) are connectedto the integrated PROFINET interface via SIMATICET 200S distributed I/O devices.BenefitsThanks to the integral PROFINET functionality in the controllersof the S7-300 range as well as the SIMATIC ET 200S I/O,the automation devices could be directly connected to theEthernet-based single-mode network. When programmingwith SIMATIC STEP 7, there is no distinction between accessingan I/O device such as SIMATIC ET 200S over PROFIBUS orPROFINET, so the expertise gained by the customer withPROFIBUS was safeguarded.The important advantage of PROFINET over standard Ethernetaccording to the customer are the cycle times of between 5 msand 10 ms that can be achieved over the real-time channelwithout which the extremely demanding closed-loop controltasks of this application would not have been possible overlarge distances."We are very satisfied with this solution: Transporting themineral water over the hill has been problem-free since then.Transport by truck became unnecessary and this reduced theassociated pollutant emission, which in turn was evaluatedvery positively in our current environment protection audit accordingto ISO 14001."Wolfgang Sum, Manager56References

© Siemens AG 2010SIMATIC ET 200S COMPACTMeyer Burger AG, Switzerland –Manufacturing and processing of materialsRequirementsMeyer Burger AG has over 50 years of experience in cuttinghard and brittle materials and special crystals such as siliconand sapphire. The global sales and service network of MeyerBurger has a separate subsidiary in China and Japan as well asservice centers in Germany and the Philippines. The main industriesare the photovoltaic, semiconductor and optical andceramics industries. More than 3,500 systems have been installedworldwide.Hard and brittle materials have to be cut faster, more accuratelyand with less loss of material. This places stringent demandson the control system and the I/O: Compact size, fastresponse, reduced wiring outlay and modular construction ofmachines.SolutionTo meet these requirements, Meyer Burger relies on the compactdistributed I/O ET 200S COMPACT. Thanks to their highchannel density, it was not necessary to expand the stations.Add-on terminals were also used to enable 3-wire connectionwithout the need for additional terminal blocks. This savesspace and time during wiring up. The existing bus system wasPROFIBUS DP, so this was also used for the new solution.BenefitsThe use of ET 200S COMPACT provides several benefits: Thesignals of the different sensors and switches can now be bundledand evaluated by the existing PROFIBUS. Complete preassembly(wiring) of the modules means that on final installationonly the bus cable has to be connected. Time-consumingwiring of modules in the control cabinet is therefore reduced."By using ET 200S COMPACT, we can acquire control variableson our machines decentralized and transfer them to the controllerover PROFIBUS. Fewer signals therefore have to berouted to the control cabinet. This reduces the wiring costsand increases our flexibility considerably. We can thereforereduce throughput time at final assembly."Dr. Urs Schönholzer,Head of DevelopmentReferences 57

© Siemens AG 2010SIMATIC ET 200MTurgai-Petroleum, Canada –Remote control for oil productionRequirementsTurgai-Petroleum AG with headquarters in Kysyl-Orda is a jointventure between the Russian LUKOIL Overseas and the CanadianPetro Kazakhstan. LUKOIL is one of the leading worldwidecorporations in the oil and gas sector and is mainly active inthe exploration and production of oil and gas as well as theproduction and marketing of mineral oil products and petrochemicals.The capacity of their production plants in Russiaalone is 41.8 million tons of oil per annum. Petro Kazakhstanis one of the 100 largest oil producers. The Canadian companyhas specialized in oil-rich Kazakhstan, produces 150,000 barrelsper day, and operates a refinery in the Central Asian country.Energotechservice GmbH with headquarters in Almaty, Siberia,was tasked with the data acquisition and remote control ofoil production. The focus here was on integration in the existingsystem and user-friendly features as well as their consistentfurther development. Further requirements included implementationof data transmission over wireless channels andintegration in the existing telemechanical system.SolutionThe automatic control system for the technological processesof the oil and gas sector is based on a system for telemetricdata acquisition and remote control. For Turgai-Petroleum,120 probes were optimized using automation.Due to the environmental conditions, SIMATIC ET 200Mmodules for use in hazardous areas were used. They are of aparticularly rugged and intrinsically-safe construction. This I/Ois based on the same principle as the S7 controllers, so it interactswell with the SIMATIC S7-300 components used.BenefitsDue to the modular structure of ET 200M, the application wasimplemented with the smallest possible number of components.The redundant structure and the ability to make changesto the configuration during normal operation has increasesthe availability of the plant significantly. Modules can now bereplaced during normal operation and downtimes are reducedto a minimum. By using STEP 7, 50 to 70% of the engineeringcosts and time could be saved. Overall, the stability of the processand the productivity has significantly increased. Drivescan now be easily controlled, either remotely or locally as required.58References

© Siemens AG 2010SIMATIC ET 200iSPNorr Systems, Singapore –cargo and ballast systemRequirementsThe loading and unloading of liquids from tanks is a greatchallenge. The emphasis on safety is thereby of greatest importance.Especially with hazardous and flammable materials,the proper loading and unloading procedure is an importanttask of the freight master. Thus the valve control has becomethe most important system within the freight distribution. Thevalve control system must be constructed from reliable components.Any error in this system can result in undesired consequencesfor the safety of both the ship and the crew.SolutionNORR SYSTEMS has developed an interesting control systemwhich uses hydraulic high-pressure and low-pressure valvesand integrates Siemens automation products. Consideredfrom the mechanical perspective, an intrinsically safe lowpressureway valve increases the reliability (the purity of theoil is less significant than with a high-pressure way valve) andsimplifies the maintenance. Seen from the electronic viewpoint,the SIMATIC controls from Siemens together with theintrinsically safe distributed I/O SIMATIC ET 200iSP andPROFIBUS form a good solution for communication betweenhazardous (Zone 1) and non-hazardous areas. The electriccontrol and response signals for the valve control system arecarried out via PROFIBUS.The expense for the ship installation was minimized and in thesoftware specification many additional functions for errordiagnostics of the entire system could be programmed. It waseven more important that thanks to the Siemens solution thenumber of components used in the entire system could bereduced and the availability of the entire system could be increased.BenefitsThe main benefit of this integrated hydraulic valve control systemis that it completely fulfills the special requirements of thecustomer for both user friendliness and simple maintenance.The SIMATIC ET 200iSP allows for extremely easy establishmentof communication between the hazardous and safe areasand the avoidance of a Zener barrier. The customer is highlysatisfied with this system, since it supports the ship's crewin the loading and unloading of freight in one of the offshoreoil fields.References 59

© Siemens AG 2010SIMATIC ET 200pro with Safety Integrated and PROFINETVolkswagen Nutzfahrzeuge, Germany –Vibrating roller test bedRequirementsVolkswagen Nutzfahrzeuge (VWN), an autonomous brand ofthe Volkswagen corporation has installed the final noise testin the transporter works in Hanover in the workshop hall. Nowthe commercial vehicle business is operating a vibrating rollertest bed in its works in Hanover in cooperation with the "AutomationInitiative of the German Automotive Industry" (AIDA).The customer's requirements were extensive: The vibratingroller test bed had to be linked into the existing network structure(PROFINET); fail-safe communication was just as importantas a reduction in training costs. The use of distributed I/Owas also demanded.SolutionThe distributed I/O had to be installed in the support structureof the test bed, in a compact space, close to the vibrationdampers. Therefore the only solution was a cabinet-free solutionof extremely high ruggedness and industrial compatibility,which is why SIMATIC ET 200pro was used.An S7-400F controller was used which ensured fail-safe communicationover PROFINET. Apart from the cabinet-freeSIMATIC ET 200pro, the SIMATIC ET 200S – which was installedin the control cabinet alongside the controller – wasalso used as distributed I/O. Both distributed I/O systems are ina standard but fail-safe configuration. A PROFINET-capableSCALANCE X208pro switch with IP65 degree of protection distributesincoming and outgoing data.BenefitsUse of SIMATIC ET 200pro resulted in a number of advantages:Costs were saved thanks to standardization and optimizationof the spare parts inventory. The reduction in training costs formaintenance and service personnel was also satisfied. Due tothe ability to replace electronic modules during operation (hotswapping), high availability was achieved for the plant. Therewas also a reduction in the installation and wiring costs for thesafety-related part of the plant.60References

© Siemens AG 2010SIMATIC ET 200eco PNStihl Andreas AG & Co KG, Germany –Production of chain sawsRequirementsStihl in Waiblingen/Germany is one of the leading manufacturersof chain saws and equipment for greenspace and forestmaintenance. Stihl chain saws combine innovative technology,high performance, optimum ergonomics and low weight,mainly through different equipment variants for any application.This requires modern and highly flexible manufacturingplants. With proprietary equipment production and highlyqualified and specialized personnel, Stihl is able to equip itsown manufacturing and assembly facilities.That is why the automation specialists are extremely interestedin innovative and lasting automation solutions. To simplifyhandling and to make maintenance/adjustment as efficient aspossible, a uniform solution with a minimum of engineeringtools is required. To protect investments on a long-term basis,Stihl places great emphasis on long-lasting solutions.SolutionIn the newly installed assembly line (50 m long), differentchain saw variants are produced flexibly, from the chassisthrough the assembly up to final inspection and testing. At thebeginning, a manufacturing data set consisting of up to 20variants is assigned to each mounting structure. An uncodedRFID chip which stores the manufacturing data is attached tothe mounting structure for this purpose.Via Pick to Light, the mounting structure is thus uniquely identifiedat RFID reading stations during the complete manufacturingprocess and is read in directly at the machine viaET 200eco PN IO-Link Master. Furthermore, the productionsteps are visualized and controlled at mobile panels (SIMATICMobile Panel 277 IWLAN) throughout the entire assembly linevia Industrial Wireless LAN (IWLAN).BenefitsThrough the use of the flexible and rugged ET 200eco PN, thedata can be bundled directly at the RFID reader and, via standardPROFINET protocols, sent directly to the CPU for furtherprocessing. Integrated tools, such as the Port ConfiguratorTool (PCT) for IO-Link, have also made maintenance very easy,since replacement IO-Link Master modules receive their addresseswithout any configuration overhead and are then immediatelyready for operation, with the result that "the modulesof SIMATIC ET 200eco PN do not have to be addressed atall, neither during installation nor during replacement in theevent of a failure", says Michael Muerdter, automation expertat Stihl. Faults are detected at an early stage via the integrateddiagnostics, indicated on the visual display device and remediedbefore any significant failure occurs. Costs can thus be reducedin the long term and downtimes minimized.References 61

© Siemens AG 2010SIMATIC ET 200ecoVeronesi, Italy –Animal feed manufacturer modernizes basic materialsinfeedRequirementsOne of the largest European manufacturers of animal feeds,Veronesi S.p.A, Italy, was looking for an efficient solution formodernized automation of their basic materials infeed. Materialsinfeed is the critical point in production for the animalfeed manufacturer. When no products continue to come in,the entire plant is idle. Thus it was important that productioncontinues without restriction. The safety regulations for installationsin a dust-filled atmosphere must also be satisfied.The greatest challenge, however, was presented by selectionof the technical configuration: All sensors and actuators hadto be connected to the distributed I/O over the shortest possibleconnections; this demanded a cabinet-free configuration.BenefitsCommissioning of the fully automated complete solution wasproblem-free and implementation was possible during normaloperation of the plant. The wiring over the ECOFAST connectionswas extremely easy, so the retrofit was completed quickly.The new solution supported a cost-saving bus architecturewith cabinet-free distributed I/O as well as increased transparencyin the automation system.Since the entire solution originates from Siemens, the trainingtime for the maintenance personnel was reduced. In the eventof a disturbance, they merely need to contact a partner at Siemens.SolutionThe Swiss system integrator ASE-Bühler AG developed thenew plant concept – taking into account the plant philosophyof Veronesi: All subsystems are subdivided into individual sectors.The materials infeed too. This was automated by meansof a SIMATIC S7-400 controller. It replaced the aging relay control.The special feature of the new plant is the PROFIBUS architecture.Four PROFIBUS lines run from the S7-400 PLC intothe concrete towers containing the silos. A total of 150SIMATIC ET 200eco stations are connected to the four buslines which were installed without a cabinet directly in theplant. Control boxes were only required for the repeaters thatwere installed to support PROFIBUS branches. The connectionswere implemented using the standardized ECOFAST systemwith data and power supplied along the same cable.62References

© Siemens AG 2010Step into the world of SIMATICThis brochure has given you an initial overview of the extensive SIMATIC portfolio for factory automation –and of the advantages for you as a machine builder and plant operator. Further information on the individualfamilies of systems can be found in the Internet sites listed below.S I M A T I CSIMATIC is a principal component of Totally Integrated Automation,the comprehensive and integrated range of products and systems for automation:www.siemens.com/tiaSIMATIC – the leading automation system for industry:www.siemens.com/simaticGet to know the SIMATIC consistency through its system features:www.siemens.com/simatic-system-featuresSIMATIC PCS 7SIMATIC ControllerSIMATIC ET 200The powerful, scalable processcontrol system for all sectorsPowerful controller based on varioushardware platformsThe distributed, modular I/Osystem for all requirementswww.siemens.com/simatic-pcs7www.siemens.com/simatic-controllerwww.siemens.com/simatic-et200SIMATIC SoftwareSIMATIC TechnologySIMATIC HMIIndustrial software for maximumefficiency in every phase of an automationprojectThe comprehensive range of productsfor performing technologicaltasksThe complete range for opera torcontrol and monitoringwww.siemens.com/simatic-software www.siemens.com/simatic-technology www.siemens.com/simatic-hmiSIMATIC PC-based AutomationSIMATIC ITSIMATIC NETComprehensive range of hardwareand software products for PC-basedAutomationThe basis for customer-specific,integrated MES solutionsThe extensive range of productsand systems for industrial communicationwww.siemens.com/pc-based-automation www.siemens.com/simatic-it www.siemens.com/simatic-netSIMATIC Safety IntegratedSIMATIC SensorsSIPLUS extremeThe seamless system for safety technologythat integrates smoothly andcompletely into standard automationSensors for an enormous varietyof requirements in the productionindustryProducts for industrial applicationsin harsh ambient conditions andextreme environmentswww.siemens.com/simatic-safety-integrated www.siemens.com/simatic-sensors www.siemens.de/siplus-extremeSIMATIC Overview 63

© Siemens AG 2010Get more informationDistributed I/O:www.siemens.com/et200PROFINET:www.siemens.com/profinetSIMATIC Safety Integrated:www.siemens.com/f-cpuTotally Integrated Automation:www.siemens.com/totally-integrated-automationSIPLUS extreme – hardening and conditioning:www.siemens.com/siplusSIMATIC Guide Manuals:www.siemens.com/simatic-docuInformation material to download:www.siemens.com/simatic/printmaterialService & Support:www.siemens.com/automation/supportSIMATIC partners:www.siemens.com/automation/partnerIndustry Mall for electronic ordering:www.siemens.com/industrymallSiemens AGIndustry SectorPostfach 48 4890026 NÜRNBERGGERMANYwww.siemens.com/automationSubject to change without prior noticeOrder No.: 6ZB5310-0MF02-0BA63P.8301.23.02 / Dispo 26100BR 1110 7. ROT 64 EnPrinted in Germany© Siemens AG 2010The information provided in this brochure contains descriptionsor characteristics of performance which in case of actual use donot always apply as described or which may change as a result offurther development of the products. An obligation to providethe respective characteristics shall only exist if expressly agreedin the terms of contract. Availability and technical specificationsare subject to change without prior notice.Any product names mentioned may be trademarks or productdesignations of Siemens or their suppliers, whose use by thirdparties for their own purposes may infringe the rights of thetrademark owners.