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SIVACON 8PL — Busway System - Siemens

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Catalog LV 79 • 2005sivacon<strong>8PL</strong>Busbar Trunking<strong>System</strong>


Related catalogsContentsLow-VoltageControlgear for IndustryOrder No.:E86060-K1002-A101-A4-7600Power DistributionProducts and <strong>System</strong>s forPower DistributionOrder No.:E86060-K1801-A101-A4-7600LV 10LV 30Contactors and contactor assemblies · Semiconductorcontrolgear, soft starters, controllers · Circuit-breakers ·Overload relays · Load feeders · Switch disconnectorsand fuses · SIMIREL time, monitoring, coupling relaysand converters · Control and signaling devices · BETAelectrical installation technology: Selected products ·SIGUARD safety systems · SIDAC-T transformers ·SIDAC-S power supplies · ALPHA FIX terminal blocksBETA protect installation equipment · Communicationcapablecircuit-breakers · Compact circuit-breakers(MCCB) · Air circuit-breakers (ACB) · SENTRIC switchdisconnectors and fuse switch disconnectors · Switchgear,distribution systems and cabinets<strong>SIVACON</strong> 8PSBusbar Trunking <strong>System</strong>sCD-K, BD01, BD2 up to 1250 AOrder No.:E86060-K1870-A101-A1-7600LV 70 Busbar Trunking Units, Overview ·<strong>System</strong> CD-K (25 A - 40 A) · <strong>System</strong> BD01 (40 A - 160 A)· <strong>System</strong> BD2 (160 A - 1250 A)<strong>SIVACON</strong> 8PSBusbar Trunking <strong>System</strong>sCD-K, BD01, BD2 up to 1250 AOrder No.:E86060-P1870-A101-A2-7600<strong>SIVACON</strong> 8PSBusbar Trunking <strong>System</strong>sBD2A/BD2C, LDA/LDCfrom 160 A to 5000 AOrder No.:E86060-T1871-A101-A1-7600<strong>SIVACON</strong> 8PSBusbar Trunking <strong>System</strong>sLXA/LXC over 800 AOrder No.:E86060-T1872-A101-A1-7600LV 70 PLV 71 TLV 72 TPrice List<strong>System</strong> CD-K (25 A - 40 A) · <strong>System</strong> BD01 (40 A - 160 A)· <strong>System</strong> BD2 (160 A - 1250 A)Technical Information<strong>System</strong> Overview · BD2A/BD2C <strong>System</strong> ·LDA/LDC <strong>System</strong> · Further InformationTechnical Information<strong>System</strong> Overview · LXA/LXC <strong>System</strong> ·Further InformationAutomation and DrivesThe Offline Mall for A&DOrder No.:E86060-D4001-A110-C3-7600CA 01All the products from Automation and Drives includingthe products from the catalogs listed above.A&D MallInternet:http://www.siemens.com/automation/mallAll the products from Automation and Drives includingthe products from the catalogs listed above.Registered trademarksAll product designations may be registered trademarksor product names of <strong>Siemens</strong> AG or other supplyingcompanies. Third parties using these trademarks orproduct names for their own purposes might infringeupon the rights of the trademark owners.Further information about low-voltage switchgear andcontrolgear is available on the Internet at:http://www.siemens.com/lowvoltageTechnical AssistanceTel.: +49 (9 11) 8 95 - 59 00Fax.: +49 (9 11) 8 95 - 59 07Email: technical-assistance@siemens.com


<strong>SIVACON</strong> <strong>8PL</strong>Busbar Trunking <strong>System</strong>Catalog LV 79 · 2005Introduction1<strong>8PL</strong> Busbar Trunking <strong>System</strong>© <strong>Siemens</strong> AG 20052Planning and Projecting for<strong>SIVACON</strong> <strong>8PL</strong> Busbar Trunking <strong>System</strong>3Annex4s


ExplanationsDelivery times (DT)} Preferred typeA 2 working daysB 1 weekC 3 weeksD 6 weeksX On requestPreferred types are available immediately fromstock, i.e. are dispatched within 24 hours.Normal quantities of the products are usually deliveredwithin the specified time following receipt ofyour order at our branch.In exceptional cases, the actual delivery period maydiffer from that specified.The delivery periods apply up to the ramp at <strong>Siemens</strong> AG (products ready fordispatch). The transport times depend on the destination and type of shipping.The standard transport time for Germany is 1 day.The delivery times specified here represent the situation in October 2004.They are continuously optimized. Up-to-date information can be found athttp://www.siemens.com/automation/mall.Price units (PU)The price unit defines the number of units, sets ormeters to which the specified price and weightapply.Packaging size (PS)The packaging size defines the number, e.g. ofunits, sets or meters, for outer packaging.Only the quantity defined by the packaging size ora multiple thereof can be ordered!For multi-unit packaging and recyclable packaging, see Catalog LV 10 · 2004,Annex.Price group (PG)Each product is assigned to a price group.WeightThe defined weight in kg refers to the price unit(PU).DimensionsAll dimensions in mm.2<strong>Siemens</strong> LV 79 · 2005


Introduction1/2 Welcome to Automation and Drives1/4 Totally Integrated Automation –innovations for more productivity1/6 Totally Integrated Power –energy distribution and managementfrom one source1/8 Low-voltage switchgear –the basis for progressive solutions1/10 <strong>SIVACON</strong> 8PS –Busbar Trunking <strong>System</strong>s in Action1/12 <strong>SIVACON</strong> <strong>8PL</strong> –Busbar Trunking <strong>System</strong><strong>Siemens</strong> LV 79 · 2005


Welcome toAutomation and DrivesWe would like to welcome you to Automation andDrives and our comprehensive range of products,systems, solutions and services for production andprocess automation and building technologyworldwide.With Totally Integrated Automation and TotallyIntegrated Power, we deliver solution platforms basedon standards that offer you a considerable savingspotential.Discover the world of our technology now. If you needmore detailed information, please contact one of yourregional <strong>Siemens</strong> partners.They will be glad to assist you.1/2


EthernetTotally Integrated Automation –innovations for more productivityWith the launch of Totally Integrated Automation, we werethe first ones on the market to consistently implement thetrend from equipment to an integrated automation solution,and have continuously improved the system ever since.Whether your industry is process- and production-oriented ora hybrid, Totally Integrated Automation is a unique "commonsolution" platform that covers all the sectors.Totally Integrated Automation is an integrated platform for theentire production line - from receiving to technical processingERPEnterpriseResourcePlanningEthernetMESManufacturingExecution<strong>System</strong>sEthernetProductionOrderManagementProductionOperationsRecordingMaterialManagementEquipmentManagementControlSIMATIC NETIndustrialCommunicationSINAUT Telecontrol<strong>System</strong>SIMATICSoftwareSIMATICMachine VisionIndustrialIndustrialEthernetSafety IntegratedIndustrial WirelessCommunication/MOBICPROCESS FIELDPROFIBUSPC-based AutomationAS-InterfaceGAMMA instabusBuildingTechnologyMicro-AutomationandActuator-SensorInterface LevelECOFAST IP65DistributedAutomation <strong>System</strong>1/4


and production areas to shipping. Thanks to the system-orientedengineering environment, integrated, open communicationsas well as intelligent diagnostics options, your plant nowbenefits in every phase of the life cycle.In fact, to this day we are the only company worldwide thatcan offer a control system based on an integrated platformfor both the production and process industry.SIMATIC IT FrameworkProduction ModelerPlantInformationManagementDetailedProductionSchedulingProduct SpecificationManagement <strong>System</strong>Laboratory InformationManagement <strong>System</strong>SIMATICController/Automation<strong>System</strong>SINUMERIKNumericControlSIMOTIONMotion Control<strong>System</strong>SIMATIC HMIHuman MachineInterfaceSENTRONCircuit-BreakersSIMATICDistributedI/OSIMATIC PCS 7Process Control<strong>System</strong>ProcessInstrumentationandAnalyticsSIMOCODE proMotor Management<strong>System</strong>SensorTechnologyIQ-SenseSIWAREXWeighingTechnologyHARTPROFIBUS PASIMODRIVESINAMICSDrive <strong>System</strong>s/SINAMICS1/5


UTotally Integrated Power –energy distribution and managementfrom one sourceTotally Integrated Power by <strong>Siemens</strong> offers integratedsolutions for energy distribution in functional and industrialbuildings covering everything from medium-high voltage topower outlets.Totally Integrated Power is based on integration inplanning and configuration as well as coordinated productsand systems. In addition, it features communications andsoftware modules for connecting power distribution systemsto industrial automation and building automation, therebyoffering a substantial savings potential.CommunicationsHMI LoadGraphs PrognosesmanagementProcess/productionautomationIcos oPWPROCESS FIELD BUSProducts and systems£ 110 kVPlanning and configuration1/6


DATE:EMPLOYEECOST CENTERPAY PERIOD BEGINNINGPAY PERIOD ENDINGDATEINOUTINOUTOVERTIMEDATEINOUTINOUTOVERTIMEDATEINOUTINOUTOVERTIMECODESV=VACATIONH=HOLIDAYS=SICKSUN MON TUE WED THUR FRI SAT SUN TOTALSUN MON TUE WED THUR FRI SAT SUN TOTALSUN MON TUE WED THUR FRI SAT SUN TOTALREGULAR HOLIDAY OTHEROVER THE HOURSSICK VACATIONTIME & ONE-HALFTOTAL HOURSTOTAL HOURSTOTAL HOURSMessage/errormanagementMaintenanceSubstationDistributionMaintenancetaskSelectiveprotectionProtocolsPowerqualityCost centerBuildingautomationHall 1 Air conditioning systemcheckupDistribution 3 Replacing circuitbreaker contactsInfeed II Replacing meterscentral ONOFFlocal ONOFFtrippedinstabus EIB1/7


Low-voltage switchgear and controlgearThe basis for progressive solutions.The requirements in the field of low-voltage switchgear andcontrolgear are high: Cost-effective solutions are requiredthat can be easily integrated into switchgear cabinets,distribution boards or distributed systems and that cancommunicate with each other perfectly. <strong>Siemens</strong> has theanswer to this, with SIRIUS industrial switchgear and lowvoltagepower distribution with <strong>SIVACON</strong>, SENTRON andSIMARIS.SIRIUS industrial switchgearIn the SIRIUS product family, you will find everythingthat you require for switching, protecting and startingloads. Products for monitoring, controlling, sensing,signalling and power supply round off the spectrumof industrial switchgear. Totally IntegratedAutomation, Safety Integrated and ECOFAST additionallypermit our product portfolio to be combinedto form optimized systems. All in all, at <strong>Siemens</strong> youwill find innovative switchgear and control gear withmodern features such as integrated communicationand safety technology that work to your advantage:The basis for ground-breaking integrated solutions.SIRIUS Safety Integratedproduct familySIRIUS modular system1/8


Low-voltage power distribution with<strong>SIVACON</strong>, SENTRON and SIMARISNon-residental buildings and industrial plants have one thing incommon: without electricity, everything comes to a halt. The availability,safety and cost effectiveness of the power distribution systemis of utmost importance – from the medium voltage supplypoint through to the socket outlet. And only integrated solutionscan ensure maximum efficiency for planning, configuration and<strong>SIVACON</strong> switchboardsoperation.The concept is called Totally Integrated Power from <strong>Siemens</strong>.Total integration in planning and configuration createssynergies and saves costs. Perfectly interacting products andsystems provide efficient engineering and reliable operation. Inthe field of low-voltage power distribution, the following productfamilies are available:<strong>SIVACON</strong>: From the flexible busbar trunking system through tothe safe power distribution boards and motor control centers.SENTRON: From the well-proven switch-disconnector through tointelligent circuit-breakers.SENTRON switching devicesSIMARIS: The software family for planning, parameterizingand managing power distribution.SIMARIS software family1/9


<strong>SIVACON</strong> 8PS –Busbar Trunking <strong>System</strong>s in ActionBusbar trunking systems in the low-voltage range performthe safe and reliable transmission and distribution of electricalpower from transformer via main distribution board andsub-distribution board right to the load. <strong>Siemens</strong> busbartrunking systems are the complete and efficient answer inthis area:• The CD-K system for 25 A to 40 A• The BD01 system for 40 A to 160 A• The BD2 system for 160 A to 1250 A• The PEC system for 800 A to 6000 A• The LD system for 1100 A to 5000 A• The LX system for 800 A to 6300 AAlle these systems are ’Type-tested LV switchgear assemblies’(TTA) to IEC/EN 60439-1 and -2. This ensures thatthey offer a standard of safety and reliability that meets theparticularly high performance expectations of automatedproduction and for building services provision.Performance characteristics:• Clear network structure• Unproblematic retrofitting in the event of load changes• Low operating costs due to uninterrupted serviceability• Simple planning and installationRoom-covering systems for lighting installations andsmall loadsThe CD-K system (up to 40 A) allows you to supply lightinginstallations covering the whole expanse of, say, furnitureshowrooms, supermarkets or greenhouses with power, andalso provides the means to easily fix them in position.Due to its pleasing appearance, the equipment is wellsuited for use in sales rooms visited by the public.The power source for loads with no fixed locationThe BD01 system is ideally suited for the power supply (upto 160 A) in workshops and trade premises. The trunkingunits are easy and quick to put together. The anti-rotationfeature on the tap-off units makes sure that the units are correctlyfitted and allows for easy retrofitting even while theproduction is running. Other benefits: minimum stock holdingand uncomplicated planning due to one standard framesize for five different current ratings.The BD 01 system is quick to install andideally suited for use in workshops andtrade premises, as here, at a photographer’s.The ideal system for production linesneeding a great deal of power is theLD system up to 5000 A.In the petrochemical industry, it is the PEC system that providesreliable and fault-free power supply.1/10


Universal power distributionThe BD2 system (up to 1250 A) can supply powerto medium-size loads in buildings and in all industrialapplications. Prefabricated tap-off units fittedwith many differing component combinationsmake this equipment universally applicable. Twostandard frame sizes covering all current ratingssimplify stock keeping and planning.<strong>Siemens</strong> offers modular component cabinets for indication, control and monitoring of theflow of power through busbar trunking systems. These cabinets are equipped with businterfaces, control circuit devices and power meters.Safe and reliable power transmission in thepetrochemical industryThe PEC resin-insulated system, up to 6000 A,has a high degree of insulation protection andthus an enormous resistance to external interferencefactors. This ensures safe and reliable transportof power even in rough weather or in highlydust and dirt and corrosion polluted industrial environments.Typical applications of this system isthe petrochemical industry, waste incineratorsand power stations.High system serviceability in productionThe louvred LD busbar trunking system, up toThe LX busbar trunking system is the perfect equipment for multi-storeybuildings where large quantities of power need to be transported,uninfluenced by the mounting position of the system.5000 A, is the system for transporting current inproduction lines with a large energy requirement,such as in the automotive industry. A separate PEbusbar ensures that the protective device in sucha system responds reliably even if the currentpaths are relatively long. The high short-circuit ratingallows medium-voltage switches to be usedas protective elements for the transmission ofpower between transformer and main circuitbreaker.Tap-off units up to 1250 A available asstandard.Flexible power distribution in multi-storeybuildingsThe LX sandwich-style system, up to 6300 A, isused where large quantities of power need to betransported, uninfluenced by the mounting positionof the system.Conductor configurations with the PE conductorinsulated along its entire length, and a doublesizeneutral can ensure the interference-free distributionof power in places such as radio stations,computer centres or at internet providers’. Thesystem is protected up to IP55 as standard, andtap-off units up to 1250 A available as standard.1/11


<strong>SIVACON</strong> <strong>8PL</strong> –Busbar Trunking <strong>System</strong>Our <strong>SIVACON</strong> <strong>8PL</strong> proven type-tested andinsulation-enclosed busbar trunking systemis available for the lower current range of 160A to 400 A. The main feature of the long, enclosedbusbars is their high flexibility. Differenttap box designs of 16 A to 225 A offer awide range of applications - in industry aswell as in offices and tower blocks both as risingmain busbar and for horizontal installationin the individual storeys.There are no restrictions regarding cableducts, vaults, racks or permanently installedcables. The enclosure consists of fully insulated,glass-fiber reinforced polyester resin,Clearly laid out energy supply for every workplace;Tap boxes that can be easily changed allow machines to be rearranged at any time.which is light-weight, easy to use and offers ahigh degree of personal safety. Even in theevent of a fault, live parts cannot be touched.The degree of protection IP43 provides touchprotection and prevents ingress of foreignbodies and splashwater.1/12


<strong>SIVACON</strong> <strong>8PL</strong> –<strong>Busway</strong> <strong>System</strong>s2/2 Introduction2/4 <strong>Busway</strong> section2/6 Infeed section2/6 Expansion section2/7 Tap boxes2/10 8HP empty section and adapter set2/11 Suspension2/12 Fire barrier2/13 Accessories<strong>Siemens</strong> LV 79 · 2005


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>Introduction2■ OverviewHigh degree of personnel protection by totally insulated system(safety class 2). Even in case of fault it is impossible to touch liveparts.• Type-tested switchgear and controlgear (TTA) in accordancewith EN 60439-2.• High operational reliability for the operating personnel bymeans of locked tap-off sections with fuses from 16 A to225 A, i.e. fuses can only be changed in off-load condition.• A large variety of combinations by modular system. All tapboxes can be mounted to busway sections of different ratedcurrents. This results in nearly unlimited possibilities for theplacement of loads (production machines).• Adaptation to all structural conditions by using angle (L),cross (K) and knee-bend sections.■ Area of applicationThe <strong>8PL</strong> busway system with changeable outgoing feeders wasdeveloped for power supply to machines that have to be regroupedfrom time to time. This is in accordance with the "Regulationsfor type-tested l.v. switchgear and controlgear assembly(TTA)“ according to EN 60439-2.The enclosed sections are made of fiber-reinforced polyester.This material offers the following advantages:• Corrosion protection in corrosive atmospheres• Low weight, minimal maintenance, no protective coatingnecessary• Protective measure "Safety Class 2" (total insulation).• Degree of protection IP43 (IP54 on request),shock hazard protection, protection against foreign solid bodies(> 1 mm), spray water up to an angle of 60° to the verticalin accordance with EN 60529.• Uniform, totally insulated busway system for currents of 160 A,250 A and 400 A.• All encapsulation parts are of insulating material (glass-fiberreinforcedpolyester resin).• High strength, low weight.• Low weight facilitates installation and handling.• Flame-retardant, self-extinguishing.• No protective coating required, no maintenance.The <strong>8PL</strong> busway system is ideally suited to applications in industryand commerce, e.g. in the machine tool, motor, wood processing,paper processing, textile and food industries and in repairshops, laboratories and as vertical conductors inadministration buildings.1 2 11 3 4 567 8 9 10123456Clip<strong>Busway</strong> sectionConnection for busway sectionsCross sectionEnd coverKnee section7891011Angle sectionHangerTap-off sectionInfeed sectionmarked areas forfixing parts at thebusway sectionI2_07851A■ DesignThe tap boxes fit all 3 busway sections for currents of 160 A,250 A and 400 A. They are electrically and mechanically connectedto the busway section with an integrated snap-on fixture.All tap boxes (with the exception of the version without an isolatingmechanism) are equipped with disconnector-fuses orDIAZED fuses in the cover so that when the cover is open, allbuilt-in components are de-energized (for replacing the fuse).In this state, the tap boxes can be taken off or fitted to thebusway sections after releasing a mechanical locking mechanism;this allows the busway sections to remain live.The tap boxes are supplied without fuse links and screw caps.2/2 <strong>Siemens</strong> LV 79 · 2005


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>IntroductionMountingLength expansion. EN E C F = HJI = O O > A K JA @E JD A = H A @ = HA = I For lines consisting of more than 10 busway sections in a row,length expansion must be taken into account for the 250 and 400A systems.In this case, sliding suspensions and expansion sectionsare to be used.! $ ' &# %::# %# %' &# % = H E C I JD A> K I M = O I A ? JE ' &# %' &# %' && #) 1 & % Shortening busway sections<strong>Busway</strong> sections are supplied in lengths of 2.5 m. If shorter sectionsare required, they can be cut at any point.The <strong>8PL</strong>1 080 cover sheet must also be ordered for this purpose.2For mounting busway sections with:Fixing bracketHangerSuspension deviceFixing clamp<strong>8PL</strong>1 411<strong>8PL</strong>1 421<strong>8PL</strong>1 422<strong>8PL</strong>1 451■ Technical specificationsData according to EN 60439-2Rated operational voltageRated insulation voltageaccording to DIN VDE 0110 pollution degree 3AC VDC VAC VDC VRated currentBusbar A 160, 250, 400Built-in components A 160, 250, 400, up to 225 (continuous current I th2 )Short-circuit strengthof the busbar I cwDegree of protection acc. to EN 60529Combustion valueColor of the enclosed partsat 160 Aat 250 Aat 400 A5006001000120024 kA40 kA50 kAIP43Details on requestRAL 7020, slate grayProtective measures Total insulation (Safety Class 2)Conductor materialConfiguration of the busway sectionwith flat copper railsRated current A 160 250 4003 main conductors per mm 7 x 5 7 x 10 7 x 201 center conductor mm 7 x 5 7 x 5 7 x 101 protective conductor(for 5-conductor system)mm 7 x 5 7 x 5 7 x 10Possible load for higher frequenciesRated current at 50 Hz A 160 250 400Ambient temperatureat 200 Hz A 145 225 320at 400 Hz A 130 200 250All rated currents apply to an ambient temperature of35 °C. Current-carrying capacity for other ambienttemperatures in %:Ambient temperature °C 20 30 35 40 50Rated current load160 A in % 112 106 100 97 90250 A in % 112 106 100 97 90400 A in % 112 106 100 97 90Cu<strong>Siemens</strong> LV 79 · 20052/3


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong><strong>Busway</strong> section■ Selection and ordering data2for rated current DT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PUA item kg2.5 m busway section 1 )5-conductor system, 6 outgoing feeders are possible160 C <strong>8PL</strong>2 010 1 1 145 6.800250 C <strong>8PL</strong>4 01 1 1 145 9.600400 C <strong>8PL</strong>6 01 1 1 145 16.0005-conductor system, 6 outgoing feeders are possible400 C <strong>8PL</strong>5 01 1 1 145 15.000L section 1 )160 C <strong>8PL</strong>2 110 1 1 145 0.800250 C <strong>8PL</strong>4 11 1 1 145 1.000400 C <strong>8PL</strong>6 11 1 1 145 1.700K section 1 )160 C <strong>8PL</strong>2 130 1 1 145 1.400250 C <strong>8PL</strong>4 13 1 1 145 1.900400 C <strong>8PL</strong>6 13 1 1 145 3.600Knee-bend section 1 )160 C <strong>8PL</strong>2 150 1 1 145 0.700250 C <strong>8PL</strong>4 15 1 1 145 0.700400 C <strong>8PL</strong>6 15 1 1 145 0.800<strong>Busway</strong> section connection160 C <strong>8PL</strong>2 060 1 1 145 1.100250 C <strong>8PL</strong>4 06 1 1 145 1.100400 (4-conductor and 5-conductor system) C <strong>8PL</strong>6 06 1 1 145 1.100AccessoriesEnd cover160, 250, 400 C <strong>8PL</strong>1 24 1 1 145 0.1001) <strong>Busway</strong> section connection is required.2/4 <strong>Siemens</strong> LV 79 · 2005* You can order this quantity or a multiple thereof.


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong><strong>Busway</strong> section■ Dimensional drawings<strong>Busway</strong> sections L section K section 2<strong>8PL</strong>2 110, <strong>8PL</strong>4 11, <strong>8PL</strong>6 11<strong>8PL</strong>2 130, <strong>8PL</strong>4 13, <strong>8PL</strong>6 13Knee-bend section<strong>8PL</strong>2 010, <strong>8PL</strong>4 01, <strong>8PL</strong>6 01<strong>8PL</strong>2 150, <strong>8PL</strong>4 15, <strong>8PL</strong>6 15Infeed sectionI2_07675for M 8for M 8125152125195225<strong>8PL</strong>2 210, <strong>8PL</strong>4 21Expansion section325389<strong>Busway</strong> section22021232<strong>8PL</strong>6 21InfeedsectionRatedcurrent325389Cable glandMaximum conductor crosssectionNYY NYCWYA mm 2 mm 2<strong>8PL</strong>2 210 160 cable entry 3 x 120/70 4 x 120/70<strong>8PL</strong>4 21 250 for cablesØ 14 - 65 mm3 x 120/70or4 x 150<strong>8PL</strong>6 21 400 cable clamp 3 x 185/95or2 x 4 x 9540I2_076774 x 120/701 x 4 x 150/70<strong>8PL</strong>4 171, <strong>8PL</strong>6 171279307I2_0767618.5<strong>Siemens</strong> LV 79 · 20052/5


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>Infeed section2■ Selection and ordering datafor rated current DT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PUA item kgfor horizontal installation160 C <strong>8PL</strong>2 210 1 1 145 2.000250 C <strong>8PL</strong>4 21 1 1 145 2.200400 C <strong>8PL</strong>6 21 1 1 145 2.900for vertical installation(including fixing rail),use 8HP1 520 cable entry plate for feeding in thecable.160 C <strong>8PL</strong>2 215 1 1 145 6.000250 C <strong>8PL</strong>4 215 1 1 145 6.200400 C <strong>8PL</strong>6 215 1 1 145 6.400Expansion section■ OverviewLength expansionFor lines consisting of more than 10 busway sections in a row,length expansion must be taken into account for the 250 and400 A systems.In this case, sliding suspensions and expansion sections are tobe used.■ Selection and ordering datafor rated current DT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PUA item kgfor horizontal installation250 C <strong>8PL</strong>4 171 1 1 145 6.300400 C <strong>8PL</strong>6 171 1 1 145 6.800for vertical installation(including fixing rail)250 C <strong>8PL</strong>4 175 1 1 145 8.100400 C <strong>8PL</strong>6 175 1 1 145 8.5002/6 <strong>Siemens</strong> LV 79 · 2005* You can order this quantity or a multiple thereof.


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>Tap boxes■ Selection and ordering dataDIAZED fuse basesNo. ofconductorsDT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PU25 A with 3 DIAZED fuse bases DII 5 C <strong>8PL</strong>2 311 1 1 145 1.4004 C <strong>8PL</strong>1 311 1 1 145 1.300itemkg25 A with 3 DIAZED fuse bases DII(larger terminal compartment)with SCHUKO socket outlets1x 16A DII,2 Schuko socket outlets without isolatingmechanism5 C <strong>8PL</strong>2 31 1 1 145 2.3004 C <strong>8PL</strong>1 31 1 1 145 2.2005 C <strong>8PL</strong>2 33 1 1 145 0.8004 C <strong>8PL</strong>1 33 1 1 145 0.70023x 25A,3 SCHUKO socket outlets with hinged cover,16 A, 230 V, splash-proof5 C <strong>8PL</strong>2 312-2 1 1 145 2.600I2_08744with CEE socket outlets3x 25A DII,2 CEE socket outlets 16 A, 230 V, 6 h, 5-pole5 C <strong>8PL</strong>2 335 1 1 145 2.3004 C <strong>8PL</strong>1 335 1 1 145 2.2003x 25A,2 CEE socket outlets 16 A, 230 V, 6 h, 5-pole5 C <strong>8PL</strong>2 312-1 1 1 145 2.600I2_08741I2_08741I2_087483x 25A,2 CEE socket outlets, sloping, 16 A, 400 V, 6 h,5-polewith SCHUKO socket outlets and CEE socketoutlets3x 25A,2 SCHUKO socket outlets, 16 A, 230 V,1 CEE socket outlet, 16 A, 400 V, 6 h, 5-polewith RCCB3x 25A,2 SCHUKO socket outlets, 16 A, 230 V,NFI, 25 A, 30 mA, 4-pole5 C <strong>8PL</strong>2 313-1 1 1 145 2.6005 C <strong>8PL</strong>2 313-2 1 1 145 2.6005 C <strong>8PL</strong>2 312-3 1 1 145 2.700I2_087473x 25A,2 CEE socket outlets, 16 A, 400 V, 6 h,NFI, 25 A, 30 mA, 4-pole5 C <strong>8PL</strong>2 313-3 1 1 145 2.700I2_08746with miniature circuit-breaker3x 25A,1 MCB, 16 A, 230 V, 3-pole5 C <strong>8PL</strong>2 312-4 1 1 145 2.700I2_08750* You can order this quantity or a multiple thereof.<strong>Siemens</strong> LV 79 · 20052/7


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>Tap boxesLV HRC fuse linksNo. ofconductorsDT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PU100 A for 3 LV HRC fuse links, Size 00 5 C <strong>8PL</strong>2 34 1 1 145 2.200item4 C <strong>8PL</strong>1 34 1 1 145 2.100kg2225 A for 3 LV HRC fuse links, Size 1 5 C <strong>8PL</strong>2 351 1 1 145 6.8004 C <strong>8PL</strong>1 351 1 1 145 6.500with CEE socket outlets3 x NH002 CEE socket outlets, 32 A, 5-pole5 C <strong>8PL</strong>2 336 1 1 145 2.3004 C <strong>8PL</strong>1 336 1 1 145 2.2003 x NH00,1 CEE socket outlets, 16 A, 400 V, 6 h, 5-pole5 C <strong>8PL</strong>2 341-1 1 1 145 2.700I2_087413 x NH00,1 CEE socket outlets, 32 A, 400 V, 6 h, 5-poleC <strong>8PL</strong>2 343-1 1 1 145 2.700I2_087493 x NH00,1 CEE socket outlet, 63 A, 400 V, 6 h, 5-pole5 C <strong>8PL</strong>2 345-1 1 1 145 2.700I2_08742with RCCB3 x NH00,NFI, 25 A, 30 mA, 4-pole5 C <strong>8PL</strong>2 342-6 1 1 145 2.700I2_087453 x NH00,NFI, 40 A, 30 mA, 4-pole5 C <strong>8PL</strong>2 344-6 1 1 145 2.700I2_087453 x NH00,NFI, 63 A, 30 mA, 4-pole5 C <strong>8PL</strong>2 345-6 1 1 145 2.800I2_087453 x NH00,NFI, 40 A, 30 mA, 4-pole,2 CEE socket outlets, 32 A, 400 V, 6 h, 5-pole5 C <strong>8PL</strong>2 343-3 1 1 145 2.800I2_087412/8 <strong>Siemens</strong> LV 79 · 2005* You can order this quantity or a multiple thereof.


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>Tap boxesLV HRC fuse linkswith RCCB3 x NH00,NFI, 40 A, 0.5 A, 4-poleNo. ofconductorsDT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PUitem5 C <strong>8PL</strong>2 344-5 1 1 145 2.800kgI2_087453 x NH00,NFI, 63 A, 0.5 A, 4-pole5 C <strong>8PL</strong>2 345-5 1 1 145 2.8002I2_08745with miniature circuit-breaker3 x NH00,1 MCB, 16 A, 400 V, 3-pole5 C <strong>8PL</strong>2 341-7 1 1 145 2.800I2_087503 x NH00,2 MCB, 16 A, 1-pole,2 SCHUKO socket outlets, 16 A, 230 V5 C <strong>8PL</strong>2 341-4 1 1 145 2.800I2_08743■ Dimensional drawings<strong>8PL</strong>1 311, <strong>8PL</strong>2 311<strong>8PL</strong>1 31, <strong>8PL</strong>2 31, <strong>8PL</strong>1 333, <strong>8PL</strong>2 333, <strong>8PL</strong>1 335, <strong>8PL</strong>2 335, <strong>8PL</strong>1 336,<strong>8PL</strong>2 336, <strong>8PL</strong>1 34, <strong>8PL</strong>2 34<strong>8PL</strong>1 351, <strong>8PL</strong>2 351 <strong>8PL</strong>1 33, <strong>8PL</strong>2 33* You can order this quantity or a multiple thereof.<strong>Siemens</strong> LV 79 · 20052/9


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>8HP empty section and adapter set2■ OverviewAdapter sets will be required for connecting <strong>8PL</strong> buswaysystems to empty sections of the 8HP distribution system.Empty sections of the 8HP distribution system with a built-inadapter set can be used as infeed boxes and intermediate supplyboxes.This is a particular advantage when using connecting cableswith large cross-sections or when fuses are externally mountedfor the <strong>8PL</strong> busway system.■ Circuit diagramsApplication examples for 8HP empty sections90° infeedEnd-feed unit with 8HP box, size 3In addition to the adapter set, the following will be required:• 1 8HP1 1.. box bottom part 1 )• 1 8HP1 2.. cover• 1 8HP6 3.. mounting plate• 1 8HP1 520 cable entry plate.1) In accordance with the size used.One adapter set comprises:• 1 bushing complete with seal• 1 terminal block• fixing accessories.End-feed unit for two parallel busway sectionsAngle infeed with 8HP box, size 3Intermediate infeed for separate busway sectionsIntermediate infeed for continuous busway sectionsIntermediate infeed with back-up fuse■ Selection and ordering dataAdapter setDT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PUfor 160 A system C <strong>8PL</strong>2 260 1 1 145 2.500for 250 A system C <strong>8PL</strong>4 260 1 1 145 2.500for 400 A system C <strong>8PL</strong>6 260 1 1 145 2.500itemkgI2_087362/10 <strong>Siemens</strong> LV 79 · 2005* You can order this quantity or a multiple thereof.


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>Suspension■ OverviewSuitable for all types of busway sections. Every busway sectionmust be fixed with at least two suspensions.The following components are available:•clip• hanger• suspension.■ Selection and ordering dataDT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PUkgClipcomprising two fixing clamps C <strong>8PL</strong>1 411 1 1 set 145 0.0502Hangercomprising two fixing clamps C <strong>8PL</strong>1 421 1 1 set 145 0.180Suspension devicesliding ability for large length expansion over allcomponentsC <strong>8PL</strong>1 422 1 1 set 145 0.220■ Dimensional drawingsClipHangerPendelum attachmentwith steel strip<strong>8PL</strong>1 41198I2_076663015835<strong>8PL</strong>1 421Sliding suspensionFixing clamp<strong>8PL</strong>1 422<strong>8PL</strong>1 451* You can order this quantity or a multiple thereof.<strong>Siemens</strong> LV 79 · 20052/11


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>Fire barrier■ OverviewFire barrier for routing the <strong>8PL</strong> busway system through theceiling of fire protection sections. Approved for fire resistancerating S90 acc. to DIN 4102 by the German Institute forStructural Engineering, Berlin, approval no. Z-19.15-834; lengthof busway section 700 mm.■ DesignWallFixing clamp2<strong>Busway</strong> sectionconnection700Sheet steelcoveringfor fire barrierCoverCeilingCeilingAI2_08083<strong>Busway</strong> section■ Selection and ordering datafor rated current DT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PUA item kgFire barrier for routing the <strong>8PL</strong> busway systemthrough the ceiling of fire protection sections. Approvedfor fire resistance rating S90 acc. to DIN 4102 by the GermanInstitute for Structural Engineering, Berlin, approvalno. Z-19.15-834; length of busway section 700 mm.160 <strong>8PL</strong>2 430 1 1 145 8.900250 <strong>8PL</strong>4 430 1 1 145 9.000400 <strong>8PL</strong>6 430 1 1 145 10.5002/12 <strong>Siemens</strong> LV 79 · 2005* You can order this quantity or a multiple thereof.


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>Accessories■ Selection and ordering dataDT Order No. Priceper PUPU(item,set,meter)PS* PG Weightper PUitemkgfor horizontal and vertical installationCover sheetwith instructions for cutting to fit and connecting cut ends C <strong>8PL</strong>1 080 1 1 set 145 0.020of busway sectionsCover for sealingunused outgoing feeder points. The cover can only be C <strong>8PL</strong>1 400 1 1 145 0.022removed by destroying it.for horizontal installationMounting luminairesC <strong>8PL</strong>1 46 1 1 145 0.1801 unit/pendantWiring clipsfor holding wires, up to 4 wires from 9 mm to 19 mm Ø C <strong>8PL</strong>1 471 1 1 145 0.1802Adapter set for the 8HP distribution systemfor use of empty 8HP section as supply box comprisingone bushing with seal, fixing accessories and one terminalblockfor 160 A system C <strong>8PL</strong>2 260 1 1 145 2.500for 250 A system C <strong>8PL</strong>4 260 1 1 145 2.500for 400 A system C <strong>8PL</strong>6 260 1 1 145 2.500for vertical installationFixing clamp 1 )(including bolts and nuts)for fixing on the C-section rail1) At least one fixing clamp is required for each busway section.<strong>8PL</strong>1 451 1 1 set 145 0.175* You can order this quantity or a multiple thereof.<strong>Siemens</strong> LV 79 · 20052/13


<strong>SIVACON</strong> <strong>8PL</strong> — <strong>Busway</strong> <strong>System</strong>Notes272/14 <strong>Siemens</strong> LV 79 · 2005


Planning and Projecting for<strong>SIVACON</strong> <strong>8PL</strong><strong>Busway</strong> <strong>System</strong>s3/2 Number of conductors3/2 Extension of existing systems3/2 Ambient temperature3/2 Possible load for higherfrequencies3/3 Feed-in3/3 Bus plugs3/3 Lengthwise expansion3/4 Short-circuit and overloadprotection3/7 Voltage drop3/8 Hangers3/9 Lighting arrangements3/9 Fire barrier3/11 <strong>Busway</strong> run3/12 Shortening busway sections<strong>Siemens</strong> LV 79 · 2005


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sNumber of conductors■ DesignOnly 5-conductor designs are supplied for the <strong>8PL</strong> busway sectionsfor 160 A and 250 A. Incoming 4-conductor cables are dividedinto the 5-conductor system in the feed-in sections. <strong>8PL</strong>busway sections for 400 A rated current are supplied in 4-conductorand 5-conductor designs.The 5-conductor design must be used for locations exposed tofire hazards.According to VDE 0100/5.73, an additional fifth conductor mustbe installed for conductor cross-sections under 10 mm 2 . For thisreason, all bus plugs for 4-conductor busway sections, up toand including 100 A rated current, have a separate PE and N cablelug.Under certain conditions they can also be used, among others,in timber, paper, and textile processing plants.If the corresponding rooms are exposed to fire hazards, the5-conductor design must also be used for the <strong>8PL</strong> busway systemindependent of the current strength "from the last distributionoutside the rooms exposed to fire hazards" (VDE 0100/5.73§50).Configuration of the busway section with flat copperRated current 3 main1 center 1 protectiveconductors conductor conductorper(for 5-conductorsystem)A mm mm mm160 7 x 5 7 x 5 7 x 5250 7 x 10 7 x 5 7 x 5400 7 x 20 7 x 10 7 x 103Extension of existing systems■ OverviewIn future, existing systems with 4-conductor 160 A or 250 Abusway sections must be extended exclusively with 5-conductorbusway sections. In this case, the fifth busbar is not connected.If the <strong>8PL</strong>1 31 bus plug is used for a 4-conductor system, the unusedcontact must be sawn off flush with the box.Ambient temperature■ Technical specificationsAll rated currents apply to an ambient temperature of 35 °C.Current-carrying capacity for other ambient temperaturesin %Ambient Load in % of the rated currenttemperature°C 160 A 250 A 400 A20 112 112 11230 106 106 10635 100 100 10040 97 97 9750 90 90 90Possible load for higher frequencies■ Technical specificationsRated current at 50 Hz 200 Hz 400 HzA A A160 145 130250 225 200400 320 2503/2 <strong>Siemens</strong> LV 79 · 2005


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sFeed-in■ FunctionI2_08751Feed-in from one sideI2_08752Feed-in from two sidesK sectionI2_08753View from above,rotated by 90°Feed-in in the centerInstallation of K sections permits intermediate infeeds over thelength of a busway run so that the power of a line can be subsequentlyextended at any time.■ FunctionThe fuses in the bus plugs are used to provide short-circuit protectionfor the output lead to the load. Overload protection is notrequired if the individual loads (e.g. motors) within the machinecontrol are already protected in accordance with VDE 0113. Inall other cases, it must be checked if the fuse to be installed inthe bus plug is to be used for short-circuit protection only or alsofor overload protection.Bus plugs3Lengthwise expansion■ OverviewFor lines with more than 10 busway sections (corresponds to25 m), the lengthwise expansion for the 250 A and 400 A systemat rated load must be considered. Flexible suspension devicesand expansion fittings are available for this purpose.<strong>Siemens</strong> LV 79 · 20053/3


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sShort-circuit and overload protection3■ OverviewWhen short-circuit protection by means of fuses is specified, thevalues listed in the table for the rated current of the individualsystems must not be exceeded. Replaceable fuses are unsuitablefor overload protection. Sufficient protection against thermaloverload of a busway system, however, is provided by fuseswhose rated current lies one level below the rated operating currentof the <strong>8PL</strong> busway system.When circuit breakers are used, their permitted short-circuit currentat the installation point must be considered. Due to the disconnectingtime of the circuit breakers, the short-circuit currentat the installation point must not exceed the short-circuit resistanceof the <strong>8PL</strong> busway system. For overload protection, thethermally delayed overload release must not be set higher thanthe value of the rated operating current for the <strong>8PL</strong> buswaysystem.Short-circuit calculation in accordance with Form E 1056• I“ K = Short-circuit current at the installation point (rms value)• I N = Rated current for the fuse links.Enter the network data for the short-circuit current calculatedwith the help of the short-circuit calculation table I“ K and the impulsevalue χ in the corresponding curve diagrams.Current limitation is only provided by fuse sizes whose curve liesabove the corresponding point (I“ K , χ).Example:In the diagram on page 3/6• <strong>8PL</strong> busway system, 400 A• network data I“ K = 90 kA• impulse value χ =1.04.Point A lies outside the characteristic curve for the availableLV HRC fuse link of 400 A. In this case, the <strong>8PL</strong> busway systemmust be protected by an LV HRC fuse link of 355 A.Current limitation to I s ≤ 24 kA by means of LV HRC fuselinks” k NH00 125 A 1$ NH00 125 3NA1 010Pos. Fuse size Rated current Order No. for the200fuse linkkAA180Iso-NH00 3NA4 832% NH0 125 3NA1 122NH0 125 A 2& NH1 160 3NA1 224160Iso-NH1NH23NA4 1363NA1 324Iso-NH2 3NA4 236140()NH0NH21602003NA1 1243NA1 325Iso-NH2 3NA4 240* NH1 200 3NA1 225120Iso-NH1 3NA4 140I2_08754100NH0 16 A/ NH2 160 A 380NH0 160 A 460NH2 200 A 540NH1 200 A 62000,2 0,4 0,6 0,8 cos 11,54 1,28 1,12 1,04 1<strong>8PL</strong> busway system for 160 A3/4 <strong>Siemens</strong> LV 79 · 2005


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>s200I2_08755Short-circuit and overload protectionCurrent limitation to I s ≤ 40 kA by means of LV HRC fuselinksNH1 224 A/Pos. Fuse size Rated curent Order No. for thekANH2 224 A 1NH2 250 A 2fuse link” k180A$ NH1 224 3NA1 226NH1 250 A 3Iso-NH1 3NA4 142160NH2 3NA1 326Iso-NH2 3NA4 242% NH2 250 3NA1 327Iso-NH2 3NA4 244140& NH1Iso-NH1250 3NA1 2273NA4 144( NH3 300 3NA1 428120NH3 300 A 4Iso-NH3 3NA4 350) NH2 300 3NA1 328NH3 300 A 5Iso-NH2 3NA4 25010080603402000,2 0,4 0,6 0,8 cos 11,54 1,28 1,12 1,04 1<strong>8PL</strong> busway system for 250 A<strong>Siemens</strong> LV 79 · 20053/5


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sShort-circuit and overload protection200kA180160140” kANH2 355 A/ NH3 355 A 1NH3 400 A 2I2_08756Current limitation to I s ≤ 50 kA by means of LV HRC fuselinksPos. Fuse size Rated current Order No. for the fuselinkA$ NH2 355 3NA1 331Iso-NH2 3NA4 254NH3 3NA1 431Iso-NH3 3NA4 354% NH3 400 3NA1 432Iso-NH3 3NA4 360& NH2 400 3NA1 332Iso-NH2 3NA4 260( NH3 425 3NA1 433120NH2 400 A 3100NH2 425 A 438060402000,2 0,4 0,6 0,8 cos 11,54 1,28 1,12 1,04 1<strong>8PL</strong> busway system for 400 A3/6 <strong>Siemens</strong> LV 79 · 2005


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sVoltage drop■ Caracteristic curvesThe voltage drop ∆U for three-phase current is∆U = √3 x a x I x L x (R p.f. + X sinϕ)Explanation:80mV/ma = 1 /2I2_08757∆UILaRXVoltage drop in VOperating current in ATotal length of busway in mCurrent distribution factor (see table)0.51 10 -3 Ω/m0.25 10 -3 Ω/m0.12 10 -3 Ω/m0.16 10 -3 Ω/m0.16 10 -3 Ω/m0.16 10 -3 Ω/m(for <strong>8PL</strong> busway system for)160 A250 A400 A160 A250 A400 A604020a = 1 /4a = 1 /8Current distribution Voltage drop Factor1/2III2_08760IU maxI2_08761U max1/4Voltage drop for <strong>8PL</strong> busway system for 160 A for three-phase currentin mV/m80mV/m6001 0,8 0,6 0,4 0,2 cos 1a = 1 /2I2_087583I2_08762I2_08763401/8a = 1 /4II2_08764I2_0876520U maxa = 1 /8Factor a depends on current distribution. It is assumed that the currentchanges relatively continuously over the length of the busway.01 0,8 0,6 0,4 0,2 cos 1Voltage drop for <strong>8PL</strong> busway system for 250 A for three-phase currentin mV/m80mV/ma = 1 /2I2_087596040a = 1 /420a = 1 /801 0,8 0,6 0,4 0,2 cos 1Voltage drop for <strong>8PL</strong> busway system for 400 A for three-phase currentin mV/m<strong>Siemens</strong> LV 79 · 20053/7


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sHangers■ Design. EN E C F = HJI = O O > A K JA @E JD A = H A @ = HA = I With the help of the galvanically zinc-coated bichromatized<strong>8PL</strong>1 411 fixing brackets the busway sections are fixed directlyto aligned cross-arms, smooth ceilings, and walls etc. If lengthwiseexpansions are to be expected, the <strong>8PL</strong>1 422 flexiblehangers must be used.! $ ' &# %:# %' &# %' &# %' &# %' && #) 1 & % For room heights over 2.5 m, <strong>8PL</strong>1 421 fixing brackets must beused as well as slotted steel strips and steel cables etc. providedby the customer.: = H E C I JD A> K I M = O I A ? JE Each busway section must be fixed on at least two points.# %300 3901960 1250 1250Only the sections which are marked on the busway section mustbe used for fixing the busway section so as to leave space forthe bus plugs.Infeed boxAll fields marked withblack color can be usedfor intermediary attachmentsHangerSealingendThe feed-in sections must be fixed to a fixed cross-arm usingtwo M8 screws.3<strong>Busway</strong> connectorConduitHanger spacing 1.25 m. Rigid mount with slotted steelstrips; feed-in at the end of the line.I2_087671960 1250 1250150300SealingendHanger<strong>Busway</strong> connectorInfeed boxConduitI2_08768Hanger spacing 2.5 m; guy wire used in-between.3/8 <strong>Siemens</strong> LV 79 · 2005


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sLighting arrangements■ Design5LJ9 26 pendant assembly rails can be mounted directly underthe busway section using the <strong>8PL</strong>1 462 short pendant with lock.For this purpose, the busway sections must be turned by 180 °so that the plug-in openings are on top.Ceiling luminaires can then be fixed to the mounting rails andcombined into lighting arrangements.I2_08772I2_08771<strong>8PL</strong>1 421 hanger with<strong>8PL</strong>1 46 illuminationhanger and short pendantwith <strong>8PL</strong>1 462 lockApplication example for wiringclipsThe brackets of the <strong>8PL</strong>1 46 illumination hanger are hung in andscrewed into <strong>8PL</strong>1 411hanger or <strong>8PL</strong>1 421 hanger.Fire Barrier■ OverviewFixing clampWallOn request: Fire barrier for routing the busway system throughthe ceiling of fire protection sections which are approved for fireresistance rating S90, busway section length 900 mm, up to400 A.3700<strong>Busway</strong> sectionconnectionSheet steelcoveringfor fire barrierCoverOrder No.160 A <strong>8PL</strong>2 885-1x250 A <strong>8PL</strong>4 885-2x400 A <strong>8PL</strong>6 822-4xCeilingCeilingAI2_08083<strong>Busway</strong> section<strong>Siemens</strong> LV 79 · 20053/9


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sFire barrier■ ApplicationVertical installationExample for power supply3<strong>Busway</strong>sectionExpansionsectionOutgoing feedersto individualstoreysNYY2x3x95/50 mm 2242322212019181716151413121110987654321False ceiling(fire lobby)Fixing clamp onC-type sectional railExpansion sectionwith base supportFalse ceiling(fire lobby)Fire-proof shield<strong>Busway</strong> connector<strong>Busway</strong> sectionI2_05795c<strong>Busway</strong> system 400 A,split into three sectionsI2_08079Expansion sectionwith base supportExample for the power supply of a 24-floor administration building withbusway system <strong>8PL</strong> for 400 A used as a rising main busway.Horizontal installationApplication example for a machine plantHangerSlotted steel stripInfeed boxTap boxUnusedopeningsfor tapI2_08766AI2_08773Clearly structured power supply for each workplace.Changeable feeders permit the machines to be converted at any time.3/10 <strong>Siemens</strong> LV 79 · 2005


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>s■ OverviewVertical busway runThe <strong>8PL</strong> busway system for vertical installation can be used as arising busway in high-rise building. These are in accordancewith the "Regulations for type-tested l.v. switchgear and controlgearassembly (TTA)“ according to EN 60439-2.Fire protectionDue to fire protection regulations, the openings in the ceiling forthe corresponding fire protection sections must be sealed withfire barrier.■ BenefitsUsing busways as main rising busways rather than using "classical"installations with a number of cables has the advantage ofproviding a better overview over the conductors and requiresless time for installation. If the amount of power required on differentfloors changes over time, this can be covered without havingto install additional equipment.The low weight of the molded-plastic enclosure makes installationof vertical busway sections significantly easier.<strong>Busway</strong> run■ DesignIt is easy to seal the <strong>8PL</strong> busway system, if necessary: All busplugs are fitted with capstan screws.There must be a bore hole in the handle shell for this purpose.Sealing becomes unnecessary if the <strong>8PL</strong>1 400 covers arelatched into unused bus plugs. This prevents electricity theft.Covers cannot be removed without breaking them.3■ FunctionThe busway sections are installed in the riser ducts with the helpof armature mounting rails which must be supplied by the customer.When mounting the busway sections, care must be takenthat the slides of the plug-in points can always be opened frombelow. The busway sections are fixed to the mounting rails with<strong>8PL</strong>1 451 fixing clamps. At least one fixing clamp is required foreach busway section.The expansion fittings support the weight of the busway sectionson top in the same way as the feed-in sections.<strong>Siemens</strong> LV 79 · 20053/11


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sShortening busway sections■ OverviewL1 L2 L32500I2_08769The busway sections are only supplied in lengths of 2.5 m. Ifshorter busway sections are required, they can be shortenedanywhere in area x.130 x 130L1 L2 L3x2882500x130I2_08770K sections can be installed anywhere over the length of abusway section including the beginning and end of the buswaysection.Cut busway section ends must only be connected with uncutbusway sections, L or K sections. In addition, the <strong>8PL</strong>1 080cover foil is required.■ ApplicationApplication examples with shortened busway sections3End coverCross sectionChange of directionKnee sectionCenter infeed sectionwith cross sectionI2_07663aAConnection ofbusway sectionsInfeed sectionI2_07664aA150 mmIntermediatesectionLeast possible changeof directionWithout intermediatesection 290 mmWith intermediatesection 440 mmAngle sectionIntermediatesectionVerticalinfeed150 mmInfeedsection3/12 <strong>Siemens</strong> LV 79 · 2005


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sShortening busway sections■ DesignShortening <strong>8PL</strong> busway sectionsShorteningThe sections can be shortenedanywhere in this area*).The cut section must not be< 150 mm. # # ::) 1 % $ % >! # = O > = HA ? F F A H> = H= JJD A ? K JJE C A @ C A > O = M E@ JD B! # Installation1. ConcatenationShortened busway sectionsmust only be connected to unshortenedbusway sections.Connecting terminalThis requires the followingequipment: <strong>8PL</strong>... buswaysection connection<strong>8PL</strong>1 080 cover sheet.When concatenating busway sections,ensure that the phase is in the correct position !AI2_07672a32. Inserting the chamber pieceChamber pieceCover sheetAI2_07673aInsert chamber piece,then wrap the interface in a sheet3. Covering the interfaceCaseAI2_07674aCover interface with the shell coversfor the busway section connection<strong>Siemens</strong> LV 79 · 20053/13


Planning and Projecting for <strong>Busway</strong> <strong>System</strong>sNotes373/14 <strong>Siemens</strong> LV 79 · 2005


Annex4/2 <strong>Siemens</strong> contacts4/3 A&D online services4/4 Customer support4/5 Subject index4/6 Order number index4/7 Conditions of sale and delivery,export regulations<strong>Siemens</strong> LV 79 · 2005


Annex<strong>Siemens</strong> ContactsAthttp://www.siemens.com/automation/partneryou can find details of <strong>Siemens</strong> contact partners worldwideresponsible for particular technologies.You can obtain in most cases a contact partner for• Technical Support,• Spare parts/repairs,• Service,• Training,• Sales or• Consultation/engineering.You start by selecting a• Country,•Product or• Sector.By further specifying the remaining criteria you will find exactlythe right contact partner with his/her respective expertise.44/2 <strong>Siemens</strong> LV 79 · 2005


AnnexService & SupportInformation and Orderingin the Internet and on CD-ROM■ A&D in the WWWA detailed knowledge of the range of products and servicesavailable is essential when planning and configuring automationsystems. It goes without saying that this information must alwaysbe fully up-to-date.The <strong>Siemens</strong> Automation and Drives Group (A&D) has thereforebuilt up a comprehensive range of information in the World WideWeb, which offers quick and easy access to all data required.Under the addresshttp://www.siemens.com/automationyou will find everything you need to know about products, systemsand services.■ Product Selection Using the Interactive CatalogDetailed information together with convenient interactive functions:The interactive catalog CA 01 covers more than 80,000 productsand thus provides a full summary of the <strong>Siemens</strong> Automationand Drives product base.Here you will find everything that you need to solve tasks in thefields of automation, switchgear, installation and drives.All information is linked into a user interface which is easy towork with and intuitive.After selecting the product of your choice you can order at thepress of a button, by fax or by online link.Information on the interactive catalog CA 01 can be found in theInternet underhttp://www.siemens.com/automation/ca01or on CD-ROM or DVD:4■ Easy Shopping with the A&D MallThe A&D Mall is the virtual department store of <strong>Siemens</strong> AG inthe Internet. Here you have access to a huge range of productspresented in electronic catalogs in an informative and attractiveway.Data transfer via EDIFACT allows the whole procedure fromselection through ordering to tracking of the order to be carriedout online via the Internet.Numerous functions are available to support you.For example, powerful search functions make it easy to find therequired products, which can be immediately checked for availability.Customer-specific discounts and preparation of quotescan be carried out online as well as order tracking and tracing.Please visit the A&D Mall on the Internet under:http://www.siemens.com/automation/mall<strong>Siemens</strong> LV 79 · 20054/3


AnnexCustomer SupportOur Services for Every Phase of Your Project■ Configuration and Software EngineeringSupport in configuring and developingwith customer-orientedservices from actual configurationto implementation of the automationproject. 1 ).IIn the face of harsh competition you need optimum conditions tokeep ahead all the time:A strong starting position. A sophisticated strategy and team forthe necessary support - in every phase.Service & Support from <strong>Siemens</strong> provides this support with acomplete range of different services for automation and drives.In every phase: from planning and startup to maintenance andupgrading.Our specialists know when and where to act to keep the productivityand cost-effectiveness of your system running in top form.■ Online SupportThe comprehensive informationsystem available round theclock via Internet ranging fromProduct Support and Service &Support services to SupportTools in the Shop.http://www.siemens.com/automation/service&support■ Service On Site■ Repairs and Spare PartsWith Service On Site we offerservices for startup and maintenance,essential for ensuringsystem availability.In Germany0180 50 50 444 1 )In the operating phase of a machineor automation system weprovide a comprehensive repairand spare parts service ensuringthe highest degree of operatingsafety and reliability.In Germany0180 50 50 446 1 )4■ Technical SupportCompetent consulting in technicalquestions covering a widerange of customer-oriented servicesfor all our products andsystems.Tel.: +49 (0)180 50 50 222Fax: +49 (0)180 50 50 223http://www.siemens.com/automation/support-request■ Optimization and UpgradingTo enhance productivity andsave costs in your project we offerhigh-quality services in optimizationand upgrading. 1 )■ Technical ConsultingSupport in the planning and designingof your project from detailedactual-state analysis,target definition and consultingon product and system questionsright to the creation of theautomation solution. 1 )1) For country-specific telephone numbers go to our Internet site at:http://www.siemens.com/automation/service&support4/4 <strong>Siemens</strong> LV 79 · 2005


AnnexSubject indexAAccessories 2/13for horizontal and vertical installation 2/13Adapter set 2/10Adapter set for the 8HP distribution system 2/13Ambient temperature 3/2Application examplesfor empty sections 2/10BBus plugs 3/3<strong>Busway</strong> runvertical 3/11<strong>Busway</strong> section 2/4<strong>Busway</strong> section connection 2/4CCover for sealing 2/13Cover sheet 2/13DDIAZED fuse base 2/7EEmpty section and adapter set 2/10End cover 2/4Expansion section 2/6for horizontal installation 2/6for vertical installation 2/6Extension of existing systems 3/2FFeed-In 3/3Fire barrier 2/12, 3/9Fire protection 3/11Fixing clamp 2/13HHangers 3/8Page Page PageIInfeed section 2/6for horizontal installation 2/6for vertical installation 2/6Installationhorizontal 3/10vertical 3/10Introduction 2/2KK section 2/4Knee-bend section 2/4LL section 2/4Length expansion 2/3, 2/6Lengthwise expansion 3/3Lighting arrangements 3/9LV HRC fuse link 2/8MMounting 2/3Mounting luminaires 2/13NNumber of conductors 3/2PPossible load for higher frequencies 3/2SShort-circuit and overload protection 3/4Shortening busway sections 2/3, 3/12Suspension 2/11fixing bracket 2/11TTap boxes 2/7...2/9VVoltage drop 3/7WWiring clips 2/134<strong>Siemens</strong> LV 79 · 20054/5


AnnexOrder number indexOrder No. Page Order No. Page Order No. Page<strong>8PL</strong>1<strong>8PL</strong>1 080 2/13<strong>8PL</strong>1 24 2/4<strong>8PL</strong>1 31 2/7<strong>8PL</strong>1 311 2/7<strong>8PL</strong>1 33 2/7<strong>8PL</strong>1 335 2/7<strong>8PL</strong>1 336 2/8<strong>8PL</strong>1 34 2/8<strong>8PL</strong>1 351 2/8<strong>8PL</strong>1 400 2/13<strong>8PL</strong>1 411 2/11<strong>8PL</strong>1 421 2/11<strong>8PL</strong>1 422 2/11<strong>8PL</strong>1 451 2/13<strong>8PL</strong>1 46 2/13<strong>8PL</strong>1 471 2/13<strong>8PL</strong>6<strong>8PL</strong>6 01 2/4<strong>8PL</strong>6 06 2/4<strong>8PL</strong>6 11 2/4<strong>8PL</strong>6 13 2/4<strong>8PL</strong>6 15 2/4<strong>8PL</strong>6 171 2/6<strong>8PL</strong>6 175 2/6<strong>8PL</strong>6 21 2/6<strong>8PL</strong>6 215 2/6<strong>8PL</strong>6 260 2/10, 2/13<strong>8PL</strong>6 430 2/124<strong>8PL</strong>2<strong>8PL</strong>2 010 2/4<strong>8PL</strong>2 060 2/4<strong>8PL</strong>2 110 2/4<strong>8PL</strong>2 130 2/4<strong>8PL</strong>2 150 2/4<strong>8PL</strong>2 210 2/6<strong>8PL</strong>2 215 2/6<strong>8PL</strong>2 260 2/10, 2/13<strong>8PL</strong>2 31 2/7<strong>8PL</strong>2 311 2/7<strong>8PL</strong>2 312-1 2/7<strong>8PL</strong>2 312-2 2/7<strong>8PL</strong>2 312-3 2/7<strong>8PL</strong>2 312-4 2/7<strong>8PL</strong>2 313-1 2/7<strong>8PL</strong>2 313-2 2/7<strong>8PL</strong>2 313-3 2/7<strong>8PL</strong>2 33 2/7<strong>8PL</strong>2 335 2/7<strong>8PL</strong>2 336 2/8<strong>8PL</strong>2 34 2/8<strong>8PL</strong>2 341-1 2/8<strong>8PL</strong>2 341-4 2/9<strong>8PL</strong>2 341-7 2/9<strong>8PL</strong>2 342-6 2/8<strong>8PL</strong>2 343-1 2/8<strong>8PL</strong>2 343-3 2/8<strong>8PL</strong>2 344-5 2/9<strong>8PL</strong>2 344-6 2/8<strong>8PL</strong>2 345-1 2/8<strong>8PL</strong>2 345-5 2/9<strong>8PL</strong>2 345-6 2/8<strong>8PL</strong>2 351 2/8<strong>8PL</strong>2 430 2/12<strong>8PL</strong>4<strong>8PL</strong>4 01 2/4<strong>8PL</strong>4 06 2/4<strong>8PL</strong>4 11 2/4<strong>8PL</strong>4 13 2/4<strong>8PL</strong>4 15 2/4<strong>8PL</strong>4 171 2/6<strong>8PL</strong>4 175 2/6<strong>8PL</strong>4 21 2/6<strong>8PL</strong>4 215 2/6<strong>8PL</strong>4 260 2/10, 2/13<strong>8PL</strong>4 430 2/12<strong>8PL</strong>5<strong>8PL</strong>5 01 2/44/6 <strong>Siemens</strong> LV 79 · 2005


AnnexConditions of sale and delivery■ Terms and Conditions of Sale and DeliveryBy using this catalog you can acquire hardware and softwareproducts described therein from the <strong>Siemens</strong> AG subject to thefollowing terms. Please note! The scope, the quality and the conditionsfor supplies and services, including software products,by any <strong>Siemens</strong> entity having a registered office outside of Germany,shall be subject exclusively to the General Terms andConditions of the respective <strong>Siemens</strong> entity.For customers with a seat or registered office in theFederal Republic of GermanyThe „General Terms of Payment“ as well as the „General Conditionsfor the Supply of Products and Services of the Electricaland Electronics Industry“ shall apply.For software products, the „General License Conditions for SoftwareProducts for Automation and Drives for Customers with aSeat or registered Office in Germany“ shall apply.For customers with a seat or registered office outside ofGermanyThe „General Terms of Payment“ as well as the „General Conditionsfor Supplies of <strong>Siemens</strong>, Automation and Drives for Customerswith a Seat or registered Office outside of Germany“ shallapply.For software products, the „General License Conditions for SoftwareProducts for Automation and Drives for Customers with aSeat or registered Office outside of Germany“ shall apply.GeneralThe prices are in € (Euro) ex works, exclusive packaging.The sales tax (value added tax) is not included in the prices.It shall be debited separately at the respective rate according tothe applicable legal regulations.In addition to the prices of products which include silver, plump,aluminum and/or copper, surcharges may be calculated if therespective limits of the notes are exceeded. The respective note(e.g. source: German newspaper „Handesblatt“ in category„deutsche Edelmetalle“ and „Metallverarbeiter“) for silver („verarbeitetesSilber“), plump („Blei in Kabeln“), aluminum („Aluminiumin Kabeln“) and copper („Elektrolytkupfer“, „DEL-Notiz“) respectively,of the day the order or rather the on call order isreceived, is decisive for the calculation of the surcharges.Surcharges of copper shall be calculated for Drives at a note(„DEL-Notiz“) above EUR 225,00 / 100 Kg and for chokes / transformersabove EUR 150,00 / 100 kg.Surcharges shall be charged based on the quantities of the materialswhich are contained in the relevant products.Prices are subject to change without prior notice. We will debitthe prices valid at the time of delivery.The dimensions are in mm. Illustrations are not binding.Insofar as there are no remarks on the corresponding pages,- especially with regard to data, dimensions and weights given -these are subject to change without prior notice.Comprehensive Terms and Conditions of Sale and Delivery areavailable free of charge from your local <strong>Siemens</strong> business officeunder the following Order Nos.:• 6ZB5310-0KR30-0BA0(for customers based in the Federal Republic of Germany)• 6ZB5310-0KS53-0BA0(for customers based outside of theFederal Republic ofGermany)or download them from the Internet:http://www.siemens.com/automation/mall(Germany: A&D Mall Online-Help <strong>System</strong>)■ Export regulationsThe products listed in this catalog / price list may be subject toEuropean / German and/or US export regulations.Therefore, any export requiring a license is subject to approvalby the competent authorities.According to current provisions, the following export regulationsmust be observed with respect to the products featured in thiscatalog / price list:ALECCNNumber of the German Export List.Products marked other than “N“ require an exportlicense.In the case of software products, the export designationsof the relevant data medium must alsobe generally adhered to.Goods labeled with an “AL not equal to N“ aresubject to a European or German export authorizationwhen being exported out of the EU.Export Control Classification Number.Products marked other than “N“ are subject to areexport license to specific countries.In the case of software products, the exportdesignations of the relevant data medium mustalso be generally adhered to.Goods labeled with an “ECCN not equal to N“ aresubject to a US re-export authorization.Even without a label or with an “AL: N“ or “ECCN: N“, authorizationmay be required due to the final destination and purpose forwhich the goods are to be used.The deciding factors are the AL or ECCN export authorizationindicated on order confirmations, delivery notes and invoices.Errors excepted and subject to change without prior notice.A&D/VuL/En 17.03.054<strong>Siemens</strong> LV 79 · 20054/7


AnnexNotes4<strong>Siemens</strong> AGAutomation and DrivesLow-Voltage Controls and DistributionPostfach 48 4890327 NÜRNBERGGERMANYOrder No.E86060-K1879-A101-A1-7600En/503112Printed in Germany4/8 <strong>Siemens</strong> LV 79 · 2005


The information provided in this catalog contains descriptionsor characteristics of performance which in case of actual usedo not always apply as described or which may change as aresult of further development of the products. An obligationto provide the respective characteristics shall only exist ifexpressly agreed in the terms of contract. Availability andtechnical specifications are subject to change without notice.Token fee 0.00 €<strong>Siemens</strong> AGAutomation and DrivesLow-Voltage Controls and DistributionPostfach 48 4890327 NÜRNBERGGERMANYwww.siemens.com/lowvoltageOrder No. E86060-K1879-A101-A1-7600 (PDF only)

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