3A2308A - Protective Coating Hand-Held Paint Sprayer, Operation ...

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RepairPump Rebuild KitRemoval1. Remove pump module from drive module. SeePump Module/Drive Module, page 31.Installation1. Hold rebuild kit (15) and insert wobble drive into pistonpocket and connect together.152. Remove outlet valve from pump module and setaside. See Outlet Valve, page 29.3. Remove inlet valve from pump module and setaside. See Inlet Valve, page 7.4. Remove accumulator (16), front valve (18), andprime valve (17) from pump module and set aside.ti19642a2. Install four bolts (21). Torque to 60 in-lb (6.7 N•m).161718ti19645a5. Remove four bolts (21) from pump module.21ti19643a3. Install accumulator (16). Torque to 140 in-lb(15.8 N•m). Apply thread sealant to prime valve (17)and install. Torque to 140 in-lb (15.8 N•m). Installfront valve (18) fully tighten.21ti19646a6. Separate pump portions as shown below.181617ti19644ati19647a7. Inspect wobble drive assembly. If bearing race isvisible as shown below, replace wobble driveassembly.4. Install inlet valve to pump module. See Inlet Valve,page 7.5. Install outlet valve to pump module. See OutletValve, page 29.6. Install pump module to drive module. See PumpModule/Drive Module, page 31.ti19863a32 <strong>3A2308A</strong>
RepairClamshell6. Remove nut from ground stud. Remove ring terminaland unscrew second nut from ground stud.Remove ground stud from clamshell.Removal1. Engage trigger lock and put prime/pressure reliefvalve in UP position to relieve pressure.ti19638ati19350a2. Remove material cup and battery.ti19347a7. Carefully remove motor, motor housing, switch, controlboard, indicator lights, trigger lock, and staticwick from clamshell.ti19360a3. Remove pump module from drive module. SeePump Module/Drive Module, page 31.4. Remove screws (42) from motor housing.ti19617aInstallationti19639a1. Insert control board into right half of clamshell.42ti19636a5. Remove screws (43) from clamshell.43ti19627a2. Install two LED lights into designated slot in righthalf of clamshell. Push wire bundle into slots inclamshell.ti19637ati19628a<strong>3A2308A</strong> 33
Page 1 and 2: Operation - Parts - RepairProtectiv
Page 3 and 4: WarningsWarningsThe following warni
Page 5 and 6: WarningsWARNINGCHARGER ELECTRIC SHO
Page 7 and 8: OperationOperationCharging the Batt
Page 9 and 10: OperationCommon ProceduresTrigger L
Page 11 and 12: Operation5. If yellow light is flas
Page 13 and 14: Operation8. Engage trigger lock and
Page 15 and 16: OperationPriming Pump1. Put prime/p
Page 17 and 18: OperationGetting Started with Basic
Page 19 and 20: OperationShutdown and Cleaning3. Re
Page 21 and 22: OperationCleaning Sprayer ExteriorW
Page 23 and 24: PartsParts ListRef. Part Descriptio
Page 25 and 26: TroubleshootingProblem Cause Soluti
Page 27 and 28: TroubleshootingProblem Cause Soluti
Page 29 and 30: RepairOutlet Valve5. Clean as much
Page 31: RepairPump Module/Drive Module5. Re
Page 35 and 36: RepairMotor/Control Board Replaceme
Page 37 and 38: RepairSwitch Assembly5. Remove eigh
Page 39 and 40: RepairGear Replacement4. Remove fou
Page 41 and 42: Technical DataTechnical DataModels

3A2308A - Protective Coating Hand-Held Paint Sprayer, Operation ...

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