HOW TO READ THE STANDARD OF SOLID END MILLS

More documents

Recommendations

Info

SYMBOL DESCRIPTIONSTool materialCoatingUWCUltra micro grain carbideUltra micro grain carbide is used as the substratematerial.MS(Al, Ti)N coating(Al,Ti)N offers higher versatility.CBNCubic boron nitrideMitsubishi’s original CBN is used.VFIMPACT MIRACLE CoatingSingle phase nano crystal coating technologyfor higher film hardness and heat resistance.KHA SHigh hardness powder metallurgy HSSHigh hardness powder metallurgy HSS is used as thesubstrate material.VCMIRACLE CoatingThe original Miracle (Al,Ti)N coating.Also suitable for dry cutting.TolerancesRRROutside diameter toleranceIndicates the diameter tolerance of the end mill.R toleranceIndicates the radial tolerance of a ball nose end mill.R toleranceIndicates the radial tolerance of an end mill with acorner radius.R toleranceIndicates the radial tolerance of an cutter with acorner radius.Tolerance of Taper angleIndicates the tolerance of the taper angle.Tolerance of Point angleIndicates the tolerance of the point angle.CRNDLCDCV30°P H M S N++ ++ + ++ ++ ++ ++ ++ ++ +++ ++ ++ + ++ ++++ ++ ++ ++ +++ ++ +++ ++++ + + +++ : 1st recommend / + : 2nd recommendCRN CoatingNewly developed CrN coating for CopperElectrodes machining.DLC CoatingHardness similar to that of CVD diamond coatingachieved with high adhesion strength.(Jointly developed with NAGATA SEIKI CO.,LTD.)Diamond CoatingPure Diamond high performance coating excellingin film adhesion to the substrate.Violet CoatingIncreased tool life of 23 times that of TiN coatedproducts.Angle and sharp corner edgeHelix angleIndicates the helix angle of the end mill.Sharp corner edgeIndicates the end mill has a sharp corner edge.COATING SELECTIONSeriesMSTARIMPACT MIRACLEMIRACLE HARDMIRACLECRNDLCDIAMONDCBNALIMASTERVIOLETCarbon steel,Alloy steelAlloy steel(-40HRC)Hardened steel(-55HRC)Work materialHardened steel(55HRC-)Austeniticstainless steelTitanium alloy,Heat resistant alloyCopper alloyAluminium alloyGraphiteSYMBOL DESCRIPTIONS / COATING SELECTION SOLIDEND MILLSB011
SOLID END MILLSCOATING TECHNOLOGYCoatingFor higher hardness, higher speed and longer tool life!In comparison with the conventional coating single-phase nanocrystal coating technology offers higher coating hardness andheat resistance.When machining hardened steels it can be seen that theIMPACT MIRACLE coating offers a lower friction of coefficientand as such prevents abnormal damage such as chipping.FEATURES OF IMPACT MIRACLE COATINGHardness (HV)3700(Al,Ti,Si)N3200(Al,Ti)N2,800Oxidation Temperature (r)13001100840Adhesion (N) 1)1008080Wear Coefficient 2) (800r)0.480.530.581) Adhesion : Measured by critical load scratch test.2) Coefficient of friction : Mearsured by ball-on-disk method.(Counter gear : W.-nr. 1.2344(H13) 52HRC)COATING TECHNOLOGY END SOLIDMILLSNewly Developed MIRACLE CoatingMIRACLE coating evolution for high precision milling.To meet the needs of high precision milling, the "Newly Developed MiracleCoating" has improved its heat and wear resistance properties. It alsopossesses excellent lubrication properties that results in reduced cuttingforces against hardened steel due to the low friction coefficient at elevatedtemperatures. These excellent properties make it possible for smooth wearpatterns, rather than the usual uneven wear to be formed at the cutting edgeFEATURES OF DEVELOPED MIRACLE COATINGHardness (HV)Oxidation Temperature (r)Adhesion (N) 1)Wear Coefficient 2) (800r)Newly DevelopedMiracle Coating3,1001,1001000.42(Al,Ti)N2,800840800.53during long cutting operations. This new coating is applied to the new highprecision ball nose end mill "MIRACLE NOVA".SMOOTH WEAR PATTERNNewly Developed Miracle Coating10!m 10!mCoating WearNo Exposure ofthe SubstrateCoating Wear(Al,Ti)N CoatingExposedSubstrate1) Adhesion : Measured by critical load scratch test.2) Coefficient of friction : Mearsured by ball-on-disk method.(Counter gear : W.-nr. 1.2344(H13) 52HRC)Workpiece : W.-nr. 1.2344(H13) (52HRC), Cutting length : 20mMIRACLE Coating (Al,Ti)NMIRACLE coating for high speed milling.Miracle coating is produced by adding Al to an existing TiN coating.This new coating layer consists of a compound solid solution of (Al,Ti)N. Thiscoating has succeeded in improving heat resistance during cutting in addition toadding high hardness properties to the tool. The result is improved performancefor dry, high speed cutting of hardened materials.Oxidation Behavior Concept Chart of(Al,Ti)N Coating LayerHigh temperature zone of thecutting edge tip 8001,000rWorkMaterialOxygenAluminiumCoated Cutting Tool(Al,Ti)N Coating LayerNitrogenTitaniumWorkMaterialDiffusion ofOxygenDiffusion ofAluminiumTool Base MaterialB012Work MaterialTransition Layer(Al,Ti)NNon Crystalloid Aluminium Oxide Layer
Page 5: SOLID END MILLSEND MILLS SELECTION
Page 9 and 10: SOLID END MILLSEND MILLS SELECTION
Page 11: SOLID END MILLSPRODUCT CODE DESCRIP
Page 15 and 16: MSTAR END MILLSMS2SSEnd mill, Short
Page 17 and 18: MSTAR END MILLSMS2MSExpandEnd mill,
Page 19 and 20: MSTAR END MILLSMS2LSEnd mill, long
Page 21 and 22: B0200 -0.010 -0.020.4
Page 24 and 25: Unit : mmOrder NumberMS2XL6D0220N05
Page 26 and 27: MSMHD0High power, Medium cut length
Page 28 and 29: MSJHD0High power, Semi long cut len
Page 30 and 31: MS4SC0End mill, Short cut length, 4
Page 32 and 33: MS4JC0End mill, Semi long cut lengt
Page 34 and 35: B033B210MS4XLD0160N180D0160N200D016
Page 36 and 37: MS2ES0End mill, 2 flute, For small
Page 38 and 39: MS4ECD1End mill, 4 flute, For small
Page 40 and 41: END MILLSMS2MB0Ball nose, Medium cu
Page 42 and 43: B041B2139.5°9°8.7°8.3°8°12.2°
Page 44 and 45: B043B2134.9°6.7°4.4°4°5.7°3.7
Page 46: B045B2136.8°5.9°5.2°4.6°4.2°3.
Page 49 and 50: B0481111111111111111111111111111111
Page 51 and 52: MSTAR END MILLSMS2MRBExpandCorner r
Page 53 and 54: MSTAR END MILLSMS2XLRBCorner radius
Page 55 and 56: MSTAR END MILLSMS4MRBCorner radius
Page 57 and 58: MSTAR END MILLSMSMHDRBCorner radius
Page 59 and 60: MSTAR END MILLSMS2MTTaper end mill,
Page 61 and 62: MSTAR END MILLSMS2MTTaper end mill,
Page 63 and 64:
MSTAR END MILLSMS4LTTaper end mill,
Page 65 and 66:
Page 67 and 68:
Page 69 and 70:
MSTAR END MILLSMS4LTBBall nose, 4 f
Page 71 and 72:
MSTAR END MILLSMS2MTBBall nose tape
Page 73 and 74:
MSTAR END MILLSMS3MC aaa EEnd mill,
Page 75 and 76:
MSTAR END MILLSMS4JC aaa EEnd mill,
Page 77 and 78:
MSTAR END MILLSMS2MB aaa EBall nose
Page 79 and 80:
MSTAR END MILLSMS6MH aaa E/MS8MH aa
Page 81 and 82:
IMPACT MIRACLE END MILLSVF2SBExpand
Page 83 and 84:
IMPACT MIRACLE END MILLSVF2SDBLBall
Page 85 and 86:
B084VF2XLBa±0.007±0.0100 -0.029.
Page 88 and 89:
B087B2292.7°2.4°6.0°5.2°4.7°4.
Page 90 and 91:
B089B230111111111111111111111111111
Page 92 and 93:
VFSDEnd mill, Short cut length, 4/6
Page 94 and 95:
VFSDRBCorner radius, Short cut leng
Page 96 and 97:
MIRACLE END MILLSVC2SS0End mill, Ex
Page 98 and 99:
VC2MSEnd mill, Medium cut length, 2
Page 100 and 101:
VC2MSSS0End mill, Medium cut length
Page 102 and 103:
VC2XLEnd mill, Short cut length, 2
Page 104 and 105:
VC4MCSSEnd mill, Medium cut length,
Page 106 and 107:
VC2ESBBall nose, Extra short cut le
Page 108 and 109:
VC2SBBall nose, Short cut length, 2
Page 110 and 111:
VC2PSBBall nose, Short cut length,
Page 112 and 113:
VC2MBSSBall nose, Medium cut length
Page 114 and 115:
VC2LBBall nose, Medium cut length,
Page 116 and 117:
VC2XLBBall nose, 2 flute, Long neck
Page 118 and 119:
B245B117VCXBaVCXB R0050T0100L016R00
Page 120 and 121:
VC2XZBBall nose, Medium cut length,
Page 122 and 123:
VC4MBBall nose, Medium cut length,
Page 124 and 125:
B123B248VCPSRBa0 -0.01±0.0112.4°
Page 126 and 127:
B125B2484.2°4.2°4.3°3.3°3.4°3.
Page 128 and 129:
VCPSRBExpandCorner radius, Short cu
Page 130 and 131:
VCHFRBCorner radius, Short flute le
Page 132 and 133:
VC4SRBCorner radius, Short cut leng
Page 134 and 135:
VCMDEnd mill, Medium cut length, 6
Page 136 and 137:
VCMDLEnd mill, Medium cut length, 6
Page 138 and 139:
VCMHDRBCorner radius, Medium cut le
Page 140 and 141:
VCMHEnd mill, Medium cut length, 3
Page 142 and 143:
VCSFPRExpandRoughing type, Short cu
Page 144 and 145:
VC4MTTaper end mill, Medium cut len
Page 146 and 147:
VC4STBBall nose taper end mill, Sho
Page 148 and 149:
VC2CChamfer cutter, 2 flutee 0.0290
Page 150 and 151:
CRN END MILLSCRN2MSEnd mill, Medium
Page 152 and 153:
B151B263CRN2XL D0100N120S04D0100N12
Page 154 and 155:
CRN2MBBall nose, Medium cut length,
Page 156 and 157:
B155B2657.9°9.5°6.8°8.5°6.0°7.
Page 158 and 159:
CRN2MRBCorner radius end mill, Medi
Page 160 and 161:
Order NumberCRN2XLRB D0500R020N25D0
Page 162 and 163:
DLC2MBBall nose end mill, Medium cu
Page 164 and 165:
DC2MBNFBall nose, Medium cut length
Page 166 and 167:
DCXBBall nose taper, Medium cut len
Page 168 and 169:
DC2LBBall nose, long cut length, 2
Page 170 and 171:
BRAZED TYPE END MILLSEND MILLPolycr
Page 172 and 173:
AM2SC2 flute end mill, Short cut le
Page 174 and 175:
AM3SS3 flute end mill, Short cut le
Page 176 and 177:
AM4MF4 flute end mill, Medium cut l
Page 178 and 179:
1 B177B278D1 ap L1L3 D4 R ND5AM2SCR
Page 180 and 181:
B179B279D1 ap L1L3 D4 R ND5AM3SSRBD
Page 182 and 183:
AMSRRoughing end mill, 3 flute, Sho
Page 184 and 185:
CARBIDE END MILLSSEE2SEnd mill, Sho
Page 186 and 187:
SEE4LEnd mill, Long cut length, 4 f
Page 188 and 189:
SEG2SAEnd mill, 2 flute, Irregular
Page 190 and 191:
VIOLET END MILLSVA2SSEnd mill, Shor
Page 192 and 193:
VA4MC0End mill, Medium cut length,
Page 194 and 195:
VASFPRRoughing type, Short cut leng
Page 196 and 197:
VAMRRoughing type, Medium cut lengt
Page 198 and 199:
VALRRoughing type, Long cut length,
Page 200 and 201:
VALHEnd mill, High helix, Long cut
Page 202 and 203:
MS2JSEnd mill, Semi long cut length
Page 204 and 205:
MS2XLEnd mill, Short cut length, 2
Page 206 and 207:
MSSHDHigh power, Short cut length,
Page 208 and 209:
MSMHZDEnd mill, Medium cut length,
Page 210 and 211:
MS4JCEnd mill, Semi long cut length
Page 212 and 213:
MS2ESEnd mill, 2 flute, For small a
Page 214 and 215:
MS2XLBBall nose, Short cut length,
Page 216 and 217:
MS2XLRBCorner radius end mill, Shor
Page 218 and 219:
MSMHDRBCorner radius end mill, High
Page 220 and 221:
MS4LTTaper end mill, Long cut lengt
Page 222 and 223:
MS2SB aaa EBall nose, Short cut len
Page 224 and 225:
MS3MC aaa EEnd mill, Medium cut len
Page 226 and 227:
MS4MC aaa EEnd mill, Medium cut len
Page 228 and 229:
RECOMMENDED CUTTING CONDITIONS FOR
Page 230 and 231:
VF2XLBBall nose, Long cut length, 2
Page 232 and 233:
Work materialCarbon steel, Alloy st
Page 234 and 235:
Page 236 and 237:
VC2JSEnd mill, Semi long cut length
Page 238 and 239:
VC4MCEnd mill, Medium cut length, 4
Page 240 and 241:
Ball nose, Short cut length, 2 flut
Page 242 and 243:
Ball nose, Medium cut length, 2 flu
Page 244 and 245:
VC2XZBBall nose, Medium cut length,
Page 246 and 247:
VCXBBall nose, 2 flute, Taper neckW
Page 248 and 249:
VC4MBBall nose, Medium cut length,
Page 250 and 251:
yTaper neck typeWork materialAlloy
Page 252 and 253:
VCMDEnd mill, Medium cut length, 6
Page 254 and 255:
VCMHDRBCorner radius, Medium cut le
Page 256 and 257:
VC6MHEnd mill, Medium cut length, 6
Page 258 and 259:
VC2MTTaper end mill, 2 flute, Mediu
Page 260 and 261:
R(mm)R 2R 3R 4Work materialTaper an
Page 262 and 263:
VCRCCorner rounding cutterWorkmater
Page 264 and 265:
CRN2XLEnd mill, 2 flute, Long neck,
Page 266 and 267:
CRN2XLBBall nose, Long neck, 2 flut
Page 268 and 269:
CRN2XLRBCorner radius end mill, Sho
Page 270 and 271:
DLC2MBBall nose end mill, Medium cu
Page 272 and 273:
DC2MBBall nose, Medium cut length,
Page 274 and 275:
Page 276 and 277:
AM2MR2 flute end mill, Medium cut l
Page 278 and 279:
AM4MF4 flute end mill, Medium cut l
Page 280 and 281:
AM3SSRB3 flute end mill, Corner rad
Page 282 and 283:
AMMRRoughing end mill, 3 flute, Med
Page 284 and 285:
SEE4LEnd mill, Long cut length, 4 f
Page 286 and 287:
Page 288 and 289:
VA2MBBall nose, Medium cut length,
Page 290 and 291:
VAMFPRRoughing type, Medium cut len
Page 292 and 293:
VAJRRoughing type, Semi long cut le
Page 294:
MemoB293
show all

HOW TO READ THE STANDARD OF SOLID END MILLS

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?