Solaris Manual 8-091.pdf - Categories On Thermal Solutions ...

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e. Minimum of four (4) feet horizontally from, andin no case above or below, unless a 4 foot horizontaldistance is maintained from electric meters,gas meters, regulators and relief equipment.This distance may be reduced if equipment isprotected from damage due to condensation orvapor by enclosure, overhangs, etc.f. Minimum twelve (12) inches from overhang orcorner of building.g. The vent termination shall be located such thatno damage to building materials will occur fromFigure 2: Vent Therminal LocationNOTICECut must be square with pipe and filed orsanded smooth before joining. Carefullyensure roundness of cut pipe by hand withgloves before installing. Seal joint with RTVspecified in this manual.flue gasses degradation.10. Enclose vent passing through occupied or unoccupied spaces above the boiler with material having afire resistance rating of at least equal to the ratingof the adjoining floor or ceiling. Maintain minimumclearances to combustible materials. See page 4.11. Plan venting system to avoid possible contact withplumbing or electrical wires. Start at vent connectoron top of boiler and work towards vent terminal.12. Once a vent pipe manufacturer and system is chosennever mix and match vent systems.13. Field Supplied Vent Terminations (One per boiler)a. Horizontal - Use Saf-T Vent mitered terminationwith screen or equivalentb. Vertical - Use Saf-T Vent rain cap or equivalentC. Supplemental Vent Terminal Location Instructions(Massachusetts Code Only)The Commonwealth of Massachusetts requires compliancewith regulation 248 CMR 4.00 and 5.00 for installationof side-wall vented gas appliances as follows:(a) For all side wall horizontally vented gas fueled equipmentinstalled in every dwelling, building or structureused in whole or in part for residential purposes, includingthose owned or operated by the Commonwealth andwhere the side wall exhaust vent termination is less thanseven (7) feet above finished grade in the area of theventing, including but not limited to decks and porches,the following requirements shall be satisfied:1. INSTALLATION OF CARBON MONOXIDE DETEC-TORS. At the time of installation of the side wallhorizontal vented gas fueled equipment, the installingplumber or gasfitter shall observe that a hard wiredcarbon monoxide detector with an alarm and batteryback-up is installed on the floor level where the gasequipment is to be installed. In addition, the installingplumber or gasfitter shall observe that a batteryoperated or hard wired carbon monoxide detector withan alarm is installed on each additional level of thedwelling, building, or structure served by the side wallhorizontal vented gas fueled equipment. It shall be theresponsibility of the property owner to secure the servicesof qualified licensed professionals for the installationof hard wired carbon monoxide detectors.a. In the even that the side wall horizontally ventedgas fueled equipment is installed in a crawl space oran attic, the hard wired carbon monoxide detector withalarm and battery back-up may be installed on the nextadjacent floor level.b. In the event that the requirements of this subdivisioncan not be met at the time of completion of installation,the owner shall have a period of thirty (30) daysto comply with the above requirements; provided, however,that during said thirty (30) day period, a batteryoperated carbon monoxide detector with an alarm shallbe installed.2. APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxide detector as required in accordancewith the above provisions shall comply withNFPA 720 and be ANSI/UL 2034 listed and IAS certified.3. SIGNAGE. A metal or plastic identification plate shall bepermanently mounted to the exterior of the building ata minimum height of eight (8) feet above grade directlyin line with the exhaust vent terminal for the horizontallyvented gas fueled heating appliance or equipment.The sign shall read, in print size no less than one-half(1/2) inch in size, “GAS VENT DIRECTLY BELOW,KEEP CLEAR OF ALL OBSTRUCTIONS”.4. INSPECTION. The state or local gas inspector of the sidewall horizontally vented gas fueled equipment shallnot approve the installation unless, upon inspection,10
the inspector observes carbon monoxide detectors andsignage installed in accordance with the provisions of248 CMR 5.08(2)(a)1 through 4.(b) EXEMPTIONS: The following equipment is exemptfrom 248 CMR 5.08(2)(a)1 through 4:1. The equipment listed in Chapter 10 entitled “EquipmentNot Required To Be Vented” in the most currentedition of NFPA 54 as adopted by the board; and2. Product Approved side wall horizontally ventedgas fueled equipment installed in a room or structureseparate from the dwelling, building or structure used inwhole or in part for residential purposes.(c) MANUFACTURER REQUIREMENTS - GASEQUIPMENT VENTING SYSTEM PROVIDED.When the manufacturer of Product Approved side wallhorizontally vented gas equipment provides a ventingsystem design or venting system components with theequipment, the instructions provided by the manufacturerfor installation of the equipment and the ventingsystem shall include:1. Detailed instructions for the installation of the ventingsystem design or the venting system components;and2. A complete parts list for the venting system design orventing system.(d) MANUFACTURER REQUIREMENTS - GASEQUIPMENT VENTING SYSTEM NOT PROVIDED.When the manufacturer of a Product Approved sidewall horizontally vented gas fueled equipment does notprovide the parts for venting the flue gasses, but identifies“special venting systems”, the following requirementsshall be satisfied by the manufacturer:1. The referenced “special venting system” instructionsshall be included with the appliance or equipmentinstallation instructions; and2. The “special venting systems” shall be ProductApproved by the Board, and the instructions for thatsystem shall include a parts list and detailed installationinstructions.(e) A copy of all installation instructions for all ProductApproved side wall horizontally vented gas fueledequipment, all venting instructions, all parts lists forventing instructions, and/or all venting design instructionsshall remain with the appliance or equipment atthe completion of the installation.D. Separate Horizontal Venting System. SeeFigures 3, 4 and 5.1. Vent Piping –a. Do not exceed maximum vent/air intakelengths. Refer to Table 1.b. Recommended horizontal installation consistsof vent being sloped down ¼ inch per foottoward boiler.c. Use appropriate designed thimbles whenpassing through combustible walls (thimbleuse optional for noncombustible walls). Insertthimble through wall from outside. Secureoutside flange to wall with nails or screws, andseal ID, OD and vent holes with sealantmaterial. Install inside flange to inside wall,secure with nails or screws, and seal withsealant material.d. For noncombustible wall application whenthimble is not used, size opening such that bellwith locking band attached cannot passthrough.e. Join vent terminal to vent pipe. Locate ventpipe such that vent terminal is between six (6)inches and twenty-four (24) inches from wallwhen joined to inside vent piping. See Figure3 or 4.f. Insert vent pipe through thimble/opening fromoutside and join to vent system. Apply sealantbetween vent pipe and opening/thimble toprovide weathertight seal.2. Side Vent Installation. See figure 5.a. Horizontal vent/air intake runs with novertical rise in piping allowed.b. Do not exceed maximum vent/air intakelengths. Refer to Table 1.c. Recommended Horizontal Installation onlyconsists of vent/air intake sloped down 1/4inch per foot toward termination.d. Thimbles, same as “C” above in section D.1e. same as “D” above in section D.1f. same as “E” above in section D.1g. same as “F” above in section D.1Figure 3: Side Top Vent11
Page 3 and 4: WARNINGThis boiler requires regular
Page 5 and 6: BoilerModelBTU Input(MBH)General Ra
Page 7 and 8: 5. For boiler located in an unconfi
Page 9: B. General Guidelines1. Vent system
Page 13 and 14: Figure 5: Side Vent13
Page 15 and 16: F. Conventional Venting (Negative D
Page 17 and 18: H. Separate Vertical Venting System
Page 19 and 20: Figure 10: Attic OffsetFigure 11: I
Page 21 and 22: See Figure 13.a. Pipe the safety re
Page 23 and 24: Figure 13: Safety & Drain Valve Ins
Page 25 and 26: Table 5: Maximum Capacity of Schedu
Page 27 and 28: SolarisLadder DiagramNOTES:1. IF LO
Page 29 and 30: VII. Modular InstallationA. General
Page 31 and 32: Figure 17: Modular Boiler Conventio
Page 33 and 34: Figure 20: Modular System: Typical
Page 35 and 36: Figure 22: Modular System: Typical
Page 37 and 38: Figure 24: Modular System Reverse -
Page 39 and 40: VIII. System Start-upA. Safe operat
Page 41 and 42: A.B.WARNING:FOR YOUR SAFETY READ BE
Page 43 and 44: Figure 29: Sequence of Operation43
Page 45 and 46: with the values given on the factor
Page 47 and 48: pipe, fittings, and joints.a. Clean
Page 49 and 50: B. Safety and Operating Controls. O
Page 51 and 52: Trouble Shooting Guide (continued)L
Page 53 and 54: A factory configured RS485 Modbus i
Page 55 and 56: C. Setup Menu (Continued)DisplayLoc
Page 57 and 58: E. System Configuration MenuDisplay
Page 59 and 60: G. Communication MenuDisplayProtoco
Page 61 and 62:
XI. Repair PartsAll Solaris ® Seri
Page 63 and 64:
36754213Figure 33: Gas Train (SOL-3
Page 65 and 66:
Gas Trains: Reference Figures 33 &
Page 67 and 68:
6513234Heat Exchanger Assembly (SOL
Page 69 and 70:
6 59738412Key No. Description Quant
Page 71 and 72:
SERVICE RECORDDateService Performed
Page 73 and 74:
SERVICE RECORDDateService Performed
Page 75:
LIMITED WARRANTYThermal Solutions(s
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