Dodge Ram 2500 & 3500 - 2010-Newer Installation ... - RealTruck.com

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HARDWARE MOUNTINGOVERVIEW(passenger side shown)AMP RESEARCH POWER STEP – DODGE RAMLocate forward most andrearward most mountingprovisions on inner sill of truck.Remove tape from sill drain holeat both mounting points.FrontIdler Assembly16Driving AssemblySet Reinforcement Plate in place and locate withrivet nuts. Drill hole using an 1/8” drill bit.NOTE: Driving Linkage Assemblies(with motor) mount in the front; IdlerAssemblies mount in the rear.Once hole is drilled insert a piece of string or wirethrough hole in Reinforcement Plate. Set plate intoposition.28286627 38Set rivet nuts into place for alignment. Insert poprivet through hole in plate and secure in place. Oncepop rivet is installed remove string or wire fromReinforcement Plate. NOTE: Verify plate is pulledfl u sh to the body before securing pop rivet.Assemble Hex Bolt (lubricated with soapy water),Washer, Rivet Tool, and Rivet Nut together asshown and place into hex cutouts in sill. An extraHex Bolt and M8 Washer is supplied to install rivetnuts.782949 10 5www.amp-research.com 6/13IM75143 rev 04.12.126
AMP RESEARCH POWER STEP – DODGE RAMWith Rivet Nut Tool held in place with 19mm wrench,tighten Hex Bolt until Rivet Nut deforms and securesitself to the sheet metal (110 in-Lbs. or 4 turns).Remove Hex Bolt and Rivet Nut Tool. Repeat foreach of the four mentioned mounting locations.WARNING: RivetNuts not properlycollapsed will nothold securely tosheet metal.Once rivet nuts are in place use a screwdriver topush back tab in hole to avoid interference withlinkage mount. Next start M8 Hex Bolts and Washersinto installed Rivet Nuts, leaving about 1/2 inchof thread. Make sure washers remain flush to bolt8NOTE: Hold Rivet tool with10 11 wrench while loosening bolt.12 1019mm 13mmWith linkage assembly in hand, insert Hex Bolt and rotate as shown to orient Mounting Insert correctly.Make sure Insert remains in this orientation during next step.11102310913 10 10Linkage Installation. With Linkage tilted back asshown and Mounting Insert still oriented correctly,hook two mounting slots of Linkage onto thepre-mounted Hex Bolts.Idler Hex Bolt and Pin Location:Insert Pin into appropiate hole asindicated on label. The bolt will usethe corresponding hole (right, left, orcenter).Tilt Linkage forward, dropping Mounting Insert intosheetmetal slot, and tighten M6 Hex Bolt to 6 ft-lbs.Do not allow bolt to rotate counter-clockwise, as thismay disengage Mounting Insert. Then tighten lowerHex Bolts to 16 ft-lbs with 13mm wrench.9NOTE: Linkage needs to be partially10 14retracted to install.10 15www.amp-research.com 7/13IM75143 rev 04.12.1210mm13mm
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Dodge Ram 2500 & 3500 - 2010-Newer Installation ... - RealTruck.com

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