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Table 1Technická data KIT 400/400W KIT 500/500WMains voltage 50 Hz 3x400 V 3x400 VWelding current range 30 – 350 A 50 – 450 AOutput voltage settings 18 – 38V 19 – 46VPočet reg. Stupňů 40 Stupňů 40 StupňůDuty cycle 35% / *45% 350A 450A *Duty cycle 60% 310A 430ADuty cycle 100% 260A 310AMains current / input 60% 15,3A/10.4KVA 25A/17.3KVAWinding Cu CuMains protection 25 A 32 AWire feed speed - Standard1 – 25 m/minWire feed speed - Synergic and Processor0,5 – 20m/minProtection degree IP 21Insulation classFStandards ČSN EN 60974-1, EN 5019 0Dimensions LxWxH850x630x710Weight 141/147 kg 145/151 kgTechnical dataThe general technical data of the machinesare summarised in table 1.Usage limits(EN 60974 – 1)The use of a welder is typically discontinuous,in that it is made up of effective workperiods (welding) and rest periods (for thepositioning of parts, the replacement of wireand underflushing operations etc. Thiswelders are dimensioned to supply a 350 A(KIT 400) and 450 A (KIT 500) nominalcurrent in complete safety for a period ofwork 20% respective 45% of the total usagetime. The regulations in force establish thetotal usage time to be 10 minutes. The 20%work cycle is considered to be 2 minute ofthe ten-minute period of time. If the permittedwork cycle time is exceeded, an overheatcut-off occurs to protect the componentsaround the welder from dangerousoverheating. Intervention of the overheatcut-of is indicated by the lighting up of yellowthermostat signal light (pos.4 picture 1).After several minutes the overheat cut offrearmsautomatically (and the yellow signal lightturns itself off) and the welder is ready for- 24 -use again. Machines KIT are constructed incompliance with the IP 21 protection level.Safety standardsWelding machines KIT mustbe used for welding and notfor other improper uses. Theiruse is permitted only by trained and experiencedpersons. The operator must observeISO/IEC 60974-1, ISO/IEC 050601, 1993,ISO/IEC 050630, 1993 safety standards inorder to guarantee his safety and that ofthird parties.ELECTRICAL SHOCKPREVENTION• Do not carry out repairs withthe generator live• Before carrying out any maintenance orrepair activities, disconnect the machinefrom the mains.• Ensure that the welder is suitablyearthed.• The equipment must be installed andrun by qualified personnel.• All connections must comply with theregulations in force (CSN EN 60974-1)and with the accident prevention laws.• Do not weld with worn or loose wires.Inspect all cables frequently and ensureDoporučené nastavení svařovacích parametrůRecommended adjustment of welding parametersPROCESSOR and SYNERGIC – KIT 500WProgram No.1 KIT-500-0.6-CO2A A A A A A A A A A B B B B B B B B B B1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10- - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -Orientační doporučené hodnoty ostatních parametrůReference advisory values of other parametersTlumivka - - - - - - - - - - - - - - - - - - - -Výlet - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -C C C C A C C C C C D D D D D D D D D D1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10- - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -Orientační doporučené hodnoty ostatních parametrůReference advisory values of other parametersTlumivka - - - - - - - - - - - - - - - - - - - -Výlet - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -- 49 -
Program No.7 KIT-400-1,2-CO2A A A A A A A A A A B B B B B B B B B B1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10- - - - - - - - - - 2,9 3 3,1 3,2 3,3 3,5 3,7 3,9 4,2 4,4- - - - - - - - - - 1,5 1,5 2 2 2 3 3,5 4 4 4Orientační doporučené hodnoty ostatních parametrůReference advisory values of other parametersTlumivka - - - - - - - - - - 1 1 1 1 1 1 1 1 1 1Výlet - - - - - - - - - - 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2- - - - - - - - - - 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2C C C C A C C C C C D D D D D D D D D D1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 104,6 4,9 5,4 5,9 6,4 6,7 7 7,4 8,1 8,7 9,5 10,2 11 11,4 12,2 12,9 13,6 14,3 15 15,65 5 5 6 6 8 8 8 10 10 12 12 14 14 16 16 18 18 20 20Orientační doporučené hodnoty ostatních parametrůReference advisory values of other parametersTlumivka 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2Výlet 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,20,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,2Program No.8 KIT-400-1,2-MIXA A A A A A A A A A B B B B B B B B B B1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10- - - - - 2,1 2,5 2,7 2,8 3 3,3 3,8 4,5 5 5,4 5,8 6,6 6,9 7,3 7,5- - - - - 1 1,5 1,5 1,5 2 2 2,5 2,5 3 3 4 5 5 6 6Orientační doporučené hodnoty ostatních parametrůReference advisory values of other parametersTlumivka - - - - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1Výlet - - - - - 0,2 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3- - - - - 0,1 0,1 0,1 0,1 0,1 0,2 0,2 0,2 0,2 0,2 0,2 0,3 0,3 0,3 0,3C C C C A C C C C C D D D D D D D D D D1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 107,8 8,1 8,4 8,8 9,3 9,7 10,3 10,8 11,3 11,8 12,2 12,7 12,8 13,2 13,9 14,4 15,2 15,9 17 186 8 8 8 10 10 10 12 12 12 14 14 16 16 16 18 18 20 20 20Orientační doporučené hodnoty ostatních parametrůReference advisory values of other parametersTlumivka 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2Výlet 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,30,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3 0,3- 48 -that there are no insulation defects, uncoveredwires or loose connections.• Do not weld with cables of insufficientdiameter and stop soldering if the cablesoverheat, so as to avoid rapid deteriorationof the insulation.• Never directly touch live parts. Afteruse, carefully replace the torch or theelectrode holding grippers, avoidingcontact with the parts connected toearth.SAFETY REGARDINGWELDING FUMES ANDGAS• Carry out purification of the work area,from gas and fumes emitted during thewelding, especially when welding iscarried out in an enclosed space.• Place the welding system in a well airedplace.• Remove any traces of varnish that coverthe parts to be welded, in order to avoidtoxic gases being released. Always airthe work area.• Do not weld in places where gas leaksare suspected or close to internal combustionengines.• Keep the welding equipment away frombaths for the removal of grease wherevapours of trichlorethylene or otherchlorine containing hydrocarbons areused as solvents, as the welding arc andthe ultraviolet radiation produced by itreact with such vapours to form phosgene,a highly toxic gas.PROTECTION FROMRADIATION, BURNS ANDNOISE• Never use broken or defective protectionmasks• Do not look at the welding arc without asuitable protective shield or helmet• Protect your eyes with a special screenfitted with adiactinic glass (protectiongrade 9-14 EN 169)• Immediately replace unsuitable adiactinicglass- 25 -• Place transparent glass in front of theadiactinic glass to protect it• Do not trigger off the welding arc beforeyou are sure that all nearby peopleare equipped with suitable protection• Pay attention that the eyes of nearbypersons are not damaged by the ultravioletrays produced by the welding arc• Always use protective overalls, splinterproofglasses and gloves• Wear protective earphones or earplugs• Wear leather gloves in order to avoidburns and abrasions while manipulatingthe piecesATTENTION, REVOLVINGGEARING – SAFETY IN-STRUCTIONS• Wire shift must be handled very carefully,only if the machine is switched off• While manipulating with the shift, neveruse protection gloves, there is a dangerof catching in the gearingAVOIDANCE OF FLAMESAND EXPLOSIONS• Remove all combustiblesfrom the workplace• Do not weld close to inflammable materialsor liquids, or in environments saturatedwith explosive gasses• Do not wear clothing impregnated withoil and grease, as sparks can trigger offfame’s• Do not weld on recipients that have containedinflammable substances, or onmaterials that can generate toxic and inflammablevapours when heated• Do not weld a recipient without first determiningwhat it has contained. Evensmall traces of an inflammable gas orliquid can cause an explosion• Never use oxygen to degas a container• Avoid gas-brazing with wide cavitiesthat have not been properly degassed• Keep a fire extinguisher close to theworkplace
Page 4 and 5: Tabulka č. 1Technická data KIT 40
Page 6 and 7: • Mějte blízko vašeho pracovi
Page 8: Trouble shooting listWarning: machi
Page 12 and 13: • do zásobníku (obr. 2) nasaďt
Page 14 and 15: • dobu trvání předfuku plynu 0
Page 16 and 17: Nastavení režimu čtyřtakt PULSO
Page 18 and 19: Držet současně3. Uvolněte obě
Page 20 and 21: 2 - uvolnění tlačítka hořákuP
Page 23: Program No.2 KIT-500-0.6-MIXA A A A
Page 28 and 29: Doporučené nastavení svařovací
Page 30 and 31: DIGITAL CONTROL SYNERGICPic. CPosit
Page 32 and 33: • check if the wire leads through
Page 34 and 35: Adjustment of the function SOFT-STA
Page 36: Setting four-cycle welding modePres

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