Trade Price List - Polypipe

More documents

Recommendations

Info

POLYSURE JOINTING AND SYSTEM TESTINGJointingThere are six stages to completinga joint which uses Polysure fittings.Each step is covered in detail here.Unlike the other Polypipe systems,Polyplumb and Polyfit, the Polysuresystem requires some specialist pressingtools which can purchased directly fromPolypipe or via the manufacturersstockists. Polypipe recommends usingREMS pressing equipment who havea reputation for manufacturing durableproducts that can stand up to today’ssite conditions. For full details ofproducts, instructions, servicingrequirements and warrantiesplease visit www.rems.de.1. Cutting pipeFirstly check that the pipe is not scoredor scratched in any way and if it is so cutback to a point where there is nodamage present.Pipes should be cut squarely using anapproved Polypipe cutter. As there is avisual indicator on each fitting which isused to identify that a pipe has beeninserted into the fitting correctly it isnot essential that pipes are cut on theK marks. It is however essential thatpipes are squarely as this may affectchamfering (see step 2).Cutting of pipe2. Chamfering the pipesAs Polysure fittings use press fittechnology which seals on the pipe boreit is necessary to provide an internallead on the pipe end so the square edgeof the pipe does not damage the ‘O’ring seals. On push fit fittings this leadin is provided by the pipe stiffener.Polypipe offer specific pipe chamferingtools for our Polyplumb and Polyfitpipes and these must always be used.The chamfering tools are availablein either individual tools or as a blockof four dependent on the installerspreference however all work in thesame way.The chamfer tool spigot should beinserted down the bore of the pipe untilcontact is made with the blades thenthe chamfer tool should be twistedgently to provide a lead in. Any debrisshould be removed from the pipe endand the chamfer tool. Check that thepipe has been cleanly chamfered aroundthe full diameter of the pipe. If notrepeat step 2, if so proceed to step 3.3. Insert pipe into fittingPolysure pipes have a visual indicator toassist the installer in jointing pipes andfittings together. The chamferedPolyplumb or Polyfit pipe should beinserted into the Polysure fitting andpushed in until pipe can be seenthrough the hole in the stainless steelpressing sleeve. When this has beendone the joint is ready for pressing.Insert pipe in to fitting until pipe is visiblein hole of sleeve4. Preparing the pressing toolsThere are three types of pressing toolrecommended for jointing Polysure fittings.The REMS Eco Press is a manual pressingtool which can be used on 10mm, 15mmand 22mm joints only but provides theinstaller with a light weight, low cost entrypressing tool which can be used in mostsituations. Alternatively the batteryoperated tools (mini or standard version)can be used where a high volume of jointsneeds to be done in a short space of time.The battery operated tools must be usedfor 28mm fittings.The 10mm,15mm and 22mm Polypipe THpressing jaws have been designed to fitboth the manual and standard batteryoperated pressing tools. The mini pressingjaws are only compatible with the minipressing gun and can not be used with themanual or standard battery operated guns.All jaws are specifically designed to pressPolysure press fit fittings and should onlybe used for these fittings. Likewise no otherpressing jaw should be used for Polysurefittings.Manual pressing toolcatch on the locking pin on the gun.Slide the jaw into the gun aligning thecentre hole in the jaw with the lockingpin and push the locking pin back intoposition until locked.Once the jaws are locked in therespective machine the pressing toolsare now ready to complete the jointprocess.5. Securing the jointWhether using the manual or batteryoperated press gun the jaws arelocated on to the fitting in exactlythe same manner.Do a final check to ensure that the pipeis still inserted fully into the fitting thenusing the white washer as a locationpoint fix the jaws over the fitting in theun-pressed condition.Manual pressing toolThe levers can now be closed completelyensuring that the two stops on thepress tool are touching. Extensionpieces are included with the Eco Pressif extra leverage is required to completelySecuring the jointclose the tool. Only when the tool hasbeen completely closed with the twostops touching is the joint fully secured.The levers can then be opened and thefitting will be released from the jaws.Battery operated pressing toolThe trigger can now be pressed on thetool to start the pressing process.Keep the trigger depressed until thejaws have closed completely and thepressing machine clicks to denote theend of the process. Note: once theSystem testingPressure testing of systemsis recommended.1st fix installationsPipe and fittings only should be tested.The system should be completely filledusing water at not more than 20°C at atest pressure of 18 Bar which should beapplied for not less than 15 minutes andno longer than 1 hour. Joint security canbe checked visually and by tugging atjoints.2nd fix installationsComplete installations includingappliances should be tested with waterto the maximum test pressure allowedby manufacturers of the appliancesand fittings.Please note, due to health and safetyreasons Polypipe do not recommend airtesting of pipework installations.Pressure testing in subzero temperaturesSpecial precautions arenecessary if the pressure testingis to take place in sub-zerotemperatures.This applies particularly in under floorcentral heating systems using thescreeded floor system where most of thepipe is encased in concrete. Due to thecontact between pipe and floor panelon screeded installations, where thescreed does not completely surround thepipe, there may be points where strain iscreated on the pipe in freezing conditionswhich is not normally present.Therefore it is advisable to drain the underfloor central heating system once testingand screeding has been completed.Precautions should also be taken whereinstallations contain large quantities offittings which due to the rigidity of theirconstruction may put undue pressureon the pipe.Chamfering of pipeSecure the jaw in the tool by firstlyremoving the locking pins from the EcoPress, lining up the holes in the EcoPress with those in the jaw and reinsertingthe locking pins.Battery operated pressing toolTo insert a Polypipe TH jaw into thebattery operated gun, press the releaseChecking the jointprocess is underway it must be completedbefore the safety catch can be pressedto allow the jaws to be released.6. Checking the jointFinally check that the fitting has beenpressed successfully by ensuring thatthe TH pressing profile has beenindented consistently around the fullcircumference of the fitting. The whitewasher should not be damaged or havemoved in any way, if so discard thefitting and re-press a replacementfitting. Spare pressing sleeves andwashers are available to purchase ifrequired. Once Polysure fittings havebeen pressed they are notdemountable.28Prices shown are for one item excluding VAT (unless otherwise stated). Note: Orders must be in pack quantity multiples.
POLYSURE FITTINGS - 10,15,22 & 28mmCOMPONENTPRODUCT PACK CODE PRICEDESCRIPTION QUANTITY NUMBER EACH £Straight Couplers10mm Straight Coupler 10 SUR010 4.2715mm Straight Coupler 10 SUR015 3.6722mm Straight Coupler 10 SUR022 7.3428mm Straight Coupler 10 SUR028 11.06Socket x Socket Reducer15mm x 10mm Socket x Socket Reducer 10 SUR5815 4.3922mm x 15mm Socket x Socket Reducer 10 SUR5822 5.9128mm x 15mm Socket x Socket Reducer 10 SUR582815 9.9828mm x 22mm Socket x Socket Reducer 10 SUR5828 11.0690° Elbow10mm Elbow 10 SUR110 3.8615mm Elbow 10 SUR115 3.9022mm Elbow 10 SUR122 8.5228mm Elbow 10 SUR128 12.44Equal Tees15mm Equal Tee 10 SUR215 5.4822mm Equal Tee 10 SUR222 12.0828mm Equal Tee 10 SUR228 23.11Branch Reduced Tees15mm x 15mm x 10mm Branch Reduced Tee 10 SUR1115 6.3022mm x 22mm x 15mm Branch Reduced Tee 10 SUR1122 10.4528mm x 28mm x 15mm Branch Reduced Tee 10 SUR112815 13.7928mm x 28mm x 22mm Branch Reduced Tee 10 SUR1128 16.36End Reduced Tees22mm x 15mm x 22mm End Reduced Tee 10 SUR1422 10.4528mm x 22mm x 28mm End Reduced Tee 10 SUR1428 16.36Branch and End Reduced Tees22mm x 15mm x 15mm Branch and End Reduced Tee 10 SUR1522 9.2228mm x 22mm x 22mm Branch and End Reduced Tee 10 SUR1528 15.28Straight Tap Connector15mm x 1/2” Straight Tap Connector 10 SUR715 7.6715mm x 3/4” Straight Tap Connector 10 SUR71534 8.3122mm x 3/4” Straight Tap Connector 10 SUR722 9.42Bent Tap Connector15mm x 1/2” Bent Tap Connector 10 SUR1715 7.67Male BSP Adaptor15mm x 1/2” Male BSP Adaptor 10 SUR4315 3.1322mm x 3/4” Male BSP Adaptor 10 SUR4322 5.9428mm x 1” Male BSP Adaptor 10 SUR4328 8.78Female BSP Adaptor15mm x 1/2” Female BSP Adaptor 10 SUR4415 4.0922mm x 3/4” Female BSP Adaptor 10 SUR4422 6.1028mm x 1” Female BSP Adaptor 10 SUR4428 11.26For further information log onto www.totallyplumbing.com 29
Page 1 and 2: Plumbing & Heating SystemsP&HTPL5 A
Page 4 and 5: Polyplumb SystemPolyplumb is an int
Page 6 and 7: POLYPLUMB JOINTING, DISMANTLING AND
Page 8 and 9: POLYPLUMB STANDARD & BARRIER PIPE -
Page 10 and 11: POLYPLUMB FITTINGS - 10, 15, 22 & 2
Page 12 and 13: POLYPLUMB FITTINGS - 10, 15, 22 & 2
Page 14 and 15: POLYPLUMB ANCILLARIESAll prices sho
Page 16 and 17: Polyfit SystemPolyfit is the one st
Page 18 and 19: POLYFIT JOINTING, DISMANTLING & SYS
Page 20 and 21: POLYFIT FITTINGS - 10,15,22 & 28mm
Page 22 and 23: POLYFIT FITTINGS - 10,15,22 & 28mm
Page 24 and 25: POLYFIT ANCILLARIES - ALL PRICES SH
Page 26 and 27: Polysure SystemPolysure is a range
Page 30 and 31: POLYPLUMB STANDARD AND BARRIER PIPE
Page 32 and 33: TOOLS AND EQUIPMENTCOMPONENTPRODUCT
Page 34 and 35: APPLICATION INFORMATIONThe followin
Page 36: Trade Price ListPlumbing & Heating

Trade Price List - Polypipe

Create successful ePaper yourself

Delete template?

Save as template?