Cotton:From Field to FabricArticle and photos courtesy of the Georgia Cotton Commission.CottonCotton remains the most miraculous fiberunder the sun, even after 8,000 years. Noother fiber comes close to duplicating allof the desirable characteristics combinedin cotton. The fiber of a thousand facesand almost as many uses, cotton is notedfor its versatility, appearance, performanceand above all, its natural comfort. From alltypes of apparel, including astronauts’ inflightspace suits, to sheets and towels, andtarpaulins and tents, cotton in today’s fastmovingworld is still nature’s wonder fiber.It provides thousands of useful productsand supports millions of jobs as it movesfrom field to fabric.Economics of CottonA National Cotton Council analysisaffirms that today’s modern cotton productionsystem provides significant benefits torural America’s economy and environment.Healthy rural economies are based on stablefarm income, and cotton yields and pricesare often among the healthiest of all fieldcrops, vegetable or fruit.Cotton continues to be the basicresource for thousands of useful productsmanufactured in the U.S. and overseas. U.S.textile manufacturers use an annual averageof 7.6 million bales of cotton. A bale is about500 pounds of cotton. More than half of thisquantity (57%) goes into apparel, 36% intohome furnishings and 7% into industrialproducts. If all the cotton produced annuallyin the U.S. were used in making a singleproduct, such as blue jeans or men’s dressshirts, it would make more than 3 billionpairs of jeans and more than 13 billion men’sdress shirts.An often-overlooked component of thecrop is the vast amount of cottonseed that isproduced along with the fiber. <strong>Annual</strong> cottonseedproduction is about 6.5 billion tons,of which about two-thirds is fed whole tolivestock. The remaining seed is crushed,producing a high-grade salad oil and ahigh protein meal for live- stock, dairy andpoultry feed. More than 154 million gallonsof cottonseed oil are used for food productsranging from margarine and cooking oils tosalad dressing.Young cotton seedlings emerge from the soil within a week or two of planting. Flower budsform a month to six weeks later and the blossoms appear <strong>AgGeorgia</strong>.16.Winter in another three weeks. Bolls 2007open 50 to 70 days after bloom allowing air to dry the white, clean fiber inside.The average U.S. crop moving fromthe field through cotton gins, warehouses,oilseed mills and textile mills to the consumer,accounts for more than $35 billionin products and services. This injection ofspending is a vital element in the health ofrural economies in the 17 major cotton-producingstates from Virginia to California.The gross dollar value of cotton andits extensive system of production, harvestingand ginning provides countless jobs formechanics, distributors of farm machinery,consultants, crop processors and peoplein other support services. Other alliedindustries such as banking, transportation,warehousing and merchandising alsobenefit from a viable U.S. cotton productionsystem.<strong>Annual</strong> business revenue stimulatedby cotton in the U.S. economy exceeds $120billion, making cotton America’s numberone value-added crop. The farm value ofU.S. cotton and cottonseed production isapproximately $5 billion. Overseas sales ofU.S. cotton make a significant contributionto the reduction in the U.S. trade deficit.<strong>Annual</strong> values of U.S. cotton sold overseashave averaged more than $2 billion.Recently, the U.S. has supplied over 10.5million bales of the world’s cotton exports,accounting for about 37% of the total worldexport market. The largest customers forU.S. cotton are Asia and Mexico. Exportsof yarn, denim and other U.S.-manufacturedcotton products have increased dramaticallysince the early 1990s, from 1.38 millionbale equivalents in 1990, to more than 4million bale equivalents in 1998.Crop ProductionThe Cotton Belt spans the southernhalf of the Unites States, from Virginia toCalifornia. Cotton is grown in 17 states andis a major crop in 14. Its growing season ofapproximately 150 to 180 days is the longest
In the western statesnearly the entire cropis irrigated.of any annually planted crop in the country.Since there is much variation in climate andsoil, production practices differ from regionto region. In the western states, for example,nearly the entire crop is irrigated.Planting begins in February in southTexas and as late as June in northern areasof the Cotton Belt. Land preparation actuallystarts in the fall, shortly after harvest.Stalks from the old crop are shredded toreduce food supplies for overwinteringpests. Usually, this residue is left on thesurface to protect the soil from erosion. Theuse of heavy mechanical harvesters compactsthe soil, sometimes requiring tillageto loosen the soil for the next crop’s roots.PlantingPlanting is accomplished with 6, 8, 10or 12-row precision planters that place theseed at a uniform depth and interval. Youngcotton seedlings emerge from the soil withina week or two after planting, dependingon temperature and moisture conditions.Squares, or flower buds, form a month tosix weeks later and creamy to dark yellowblossoms appear in another three weeks.Pollen from the flower’s stamen is carried tothe stigma, thus pollinating the ovary. Overthe next three days, the blossoms graduallyturn pink and then dark red before fallingoff, leaving the tiny fertile ovary attached tothe plant. It ripens and enlarges into a podcalled a cotton boll.Individual cells on the surface of seedsstart to elongate the day the red flower fallsoff (abscission), reaching a final length ofover one inch during the first month afterabscission. The fibers thicken for the nextmonth, forming a hollow cotton fiber insidethe watery boll. Bolls open 50 to 70 daysafter bloom, letting air in to dry the white,clean fiber and fluff it for harvest.<strong>AgGeorgia</strong>.17.Winter 2007
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