LIFTING AND LASHING SYSTEMS - RUD

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LIFTING MEANS®ChainInspectionService– prioritisingsecurity! –RUD lifting and lashing means - Inspection service: Inspectionmeans safety and conservation of value! The RUD inspectionservice offers an on location complete safety service.We inspect the lifting and lashing means according to thebelow listed six point program. Our technicians are qualifiedspecialists according to EN 473 and work with moderntesting devices. Inspection certification according to BGR500 and the new EC - law.MEASURING MESSENRUD Chain Sling30 YEARSInspectionServiceCRACK RISSPRÜFEN TESTINGREGISTRATIONERFASSENINSTANDHALTENMAINTENANCEBGRVISUAL SICHTPRÜFEN CONTROLBESCHEINIGENCERTIFICATIONVIP-ID tag incl.Testing guide*for VIPlifting/**lashingchains***Chain Type Ref. No. Chain Type Ref. No.6 VKPL-6 71 00 639 6 VSK-KPL-6 79886238 VKPL-8 71 00 657 8 VSK-KPL-8 7988 62410 VKPL-10 71 00 662 10 VSK-KPL-10 7988 62513 VKPL-13 71 00 667 13 VSK-KPL-13 7988 62616 VKPL-16 71 00 672 16 VSK-KPL-16 7988 62720 VKPL-20 71 04 04522 VKPL-22 71 01 832Testing wear of nominal dia.Testing for elongation caused bywear of nominal diameter.Testing for pitch elongationcaused by overload.Subject to technical modifications!48
■ Visual examination: This reveals any exteriordefects for example deformed or twisted chainlinks or chain links with notches. Examine the componentsas to the correct fitting, completeness andefficiency of the safety devices.■ At regular intervals (maximum: one year) chainassemblies must be inspected by a competent person.Depending on the application circumstances,inspection might be necessary with in a time intervalof less than one year. After a max. period ofthree years, chains must under go special inspectionfor the detection of cracks. After the occurenceof a special incident, which could affect theWLL, chains should also be inspected by a competentperson. In the case of VIP chains and components,proof loading instead of magnetic crackdetection is insufficient. After the magnetic crackdetection, probable cracks will be visible despitethe pink powder coating. Use the crack detectionfluid “Ferroflux”.➀➁LIFTING MEANS®RegularMaintenanceand Testinguse+point■ Examination of wear and elongation:1. Examine wear of diameter.2. Examine the plastic elongation caused byoverload, more than 5 % based on the pitch3d. Dm = d1/2 + d2/2 0.9 d.3. Determine the pitch elongation caused bywear of the diameter. This can be easilycarried out using the VIP testing gauge(refer to page 6).dm = d 1 + d2 0.9 d2■ Accessories: When the opening of the hook is deformedby more than 10 % or worn out by more than5 %, it must be replaced. The same applies if the hookhas got deep notches. For wear marks dimensions Frefer to VCGH on pages 18 and 19. The same appliesas for the lateral bending of the hook.Permissible max. wear of the VG – bolt diameter 10 %.When replacing components, always use new con -necting bolts and tensioning sleeves.MAXI■ Documentation in a chain register:The entries in the chain register card give us informationabout the continuous inspection measuresunder taken by the user in the course of using thelifting and lashing chains. For the user, this canadditionaly be used as evidence to be presented tothe respective authorities to prove compliance withaccident prevention measures as required by theEC-machinery directives.The new RUD-ID-System ®will support your productadministration and documentation(see pages 8 and 9).■ Only RUD original spare parts should be used!Subject to technical modifications!VIP-chains and components must be kept awayfrom aggressive chemicals and acids. Surfacetreatment can only be undertaken by the manu-facturer. Pay attention to the influence of temperatures(refer to the table on pages 4 and 7).Please strictly adhere to the following regulations and specifications: BetrSichV – BGR 500, EN 818,EN 1677 and the RUD user instructions.We are not liable for damages incurred as a result of ignoring the above regulations and specifications.49
Page 3 and 4: CONTENTSRUD Company Profile/Content
Page 5 and 6: VIP-Quality -“Made in Germany!”
Page 7 and 8: FOOL-PROOF»IN PINK«®FOOL-PROOF»
Page 9 and 10: use+point50 mmRUD-ID-POINT ®8 mmRe
Page 11 and 12: 1-leg 2-leg 3- and 4-leg endless®L
Page 13 and 14: VSAK1 master link is suppliedcomple
Page 15 and 16: VSAK 2 master link is suppliedwith
Page 17 and 18: VSAK 4 master link is suppliedwith
Page 19 and 20: Considerably larger mouth width tha
Page 21 and 22: Extremely robust and approved desig
Page 23 and 24: TB2For the 20, 22 and 28 mm VIP-cha
Page 25 and 26: Connection toVGIL:e.g. VV GSCHEnd l
Page 27 and 28: Various external connec tions e.g.
Page 29 and 30: Special Links see page 13®Cobra-Ey
Page 31 and 32: A WORLD SPECIALTY-the one and only
Page 33 and 34: WLL SchemeVIP 28 x 84For symmetrica
Page 35 and 36: VIP Spreader bar adjustable VSRVWhe
Page 37 and 38: ® ®100Endless chain ICE-120 and V
Page 39 and 40: Lifting Points - for bolting -Maxim
Page 41 and 42: Lifting Points - for welding -Maxim
Page 43 and 44: ®RUD Lashing chain ICE-CURTwith hi
Page 45 and 46: ICE sets benchmarks in lashingchain
Page 47: Tensioner according to(DIN-EN-12195
Page 51 and 52: © Alstom®Ø 20Ø 22°CINSPECTION/
Page 53 and 54: K!d Grade 120 (ICE)g chainsetric lo
Page 55 and 56: ®®LIFTINGPOINTS55Important inform

LIFTING AND LASHING SYSTEMS - RUD

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