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Harmonic detection and filtering - Schneider Electric

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4.5.4 Reduction in the service life of equipment(Data obtained from the Canadian <strong>Electric</strong>al Association).When distortion of the supply voltage is in the 10 % range, equipment service life issignificantly reduced. Depending on the type of device, the reduction in service lifemay be estimated at:b 32.5 % for single-phase machinesb 18 % for three-phase machinesb 5 % for transformers.To maintain the service life observed with a normal supply voltage, devices must beoversized.4.5.5 Nuisance tripping <strong>and</strong> installation shutdownInstallation circuit breakers are subjected to current peaks caused by harmonics.These current peaks cause nuisance tripping <strong>and</strong> result in production losses as wellas costs corresponding to the time required to put the installation back into runningorder.4.5.6 A few examplesFor the installations in the examples below, the significant economic consequencesmade necessary the use of harmonic filters.b computer centre of an insurance company:in this computer centre, nuisance tripping of a circuit breaker caused a loss estimatedat 100 000 euros per hour of down timeb pharmaceutical laboratory:harmonics provoked the failure of an engine generator set <strong>and</strong> interruption of a verylengthy test phase on a new product. The estimated loss amounted to 17 millioneurosb metallurgy factory:induction furnaces provoked overloads causing irreversible damage to threetransformers ranging from 1500 to 2500 kVA in one year, <strong>and</strong> production lossesestimated at 20 000 euros per hourb garden-furniture factory:failure of variable-speed drives provoked production losses estimated at 10 000euros per hour.27

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