30HZ/HZV 043-280 Water-Cooled/Condenserless Liquid Chillers

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6 - WATER CONNECTIONSFor size and position of the heat exchanger water inlet andoutlet connections refer to the certified dimensional drawingssupplied with the unit.The water pipes must not transmit any radial or axial force tothe heat exchangers nor any vibration.The water supply must be analysed and appropriate watertreatment elements installed: (filters, additives, intermediateheat exchangers, purges, vents, shut-off valves, etc) to preventcorrosion, fouling and deterioration of the pump fittings. Consulteither a water treatment specialist or appropriate literature onthe subject.6.1 - Operating precautionsThe water circuit should be designed to have the least numberof elbows and horizontal pipe runs at different levels. Belowthe main points to be checked for the connection:• Comply with the water inlet and outlet connectionsshown on the unit.• Install manual or automatic air purge valves at all highpoints in the circuit.• Use an expansion device to maintain pressure in thecircuit and install a safety valve as well as an expansiontank.• Install thermometers in both the entering and leavingwater connections.• Install drain connections at all low points to allow thewhole circuit to be drained.• Install stop valves, close to the entering and leaving waterconnections.• Use flexible connections to reduce the transmission ofvibrations.• Insulate all pipework, after testing for leaks, both toreduce thermal leaks and to prevent condensation.• Cover the insulation with a vapour barrier.• Where there are particles in the fluid that could foul theheat exchanger, a screen filter should be installed aheadof the pump. The mesh size of the filter must be 1.2 mm(see ‘Typical water circuit’ diagram on the right).• Before the system start-up verify that the water circuitsare connected to the appropriate heat exchangers (e.g. noreversal between evaporator and condenser).• Do not introduce any significant static or dynamicpressure into the heat exchange circuit (with regard to thedesign operating pressures).• Before any start-up verify that the heat exchange fluid iscompatible with the materials and the water circuitcoating.Carrier s.a. recommendations on heat exchange fluids:1. No NH 4+ ammonium ions in the water, they are verydetrimental for copper. This is one of the most importantfactors for the operating life of copper piping. A contentof several tenths of mg/l will badly corrode the copperover time.2. Cl - Chloride ions are detrimental for copper with a risk ofperforations by corrosion by puncture. If possible keepbelow 10 mg/l.3. SO 42-sulphate ions can cause perforating corrosion, iftheir content is above 30 mg/l.4. No fluoride ions (2.8 K. Values between 10 and 25can be recommended. This will facilitate scale depositthat can limit corrosion of copper. TH values that are toohigh can cause piping blockage over time. A totalalkalimetric titre (TAC) below 100 is desirable.8. Dissolved oxygen: Any sudden change in water oxygenationconditions must be avoided. It is as detrimental todeoxygenate the water by mixing it with inert gas as it isto over-oxygenate it by mixing it with pure oxygen. Thedisturbance of the oxygenation conditions encouragesdestabilisation of copper hydroxides and enlargement ofparticles.9. Specific resistance – electric conductivity: the higher thespecific resistance, the slower the corrosion tendency.Values above 3000 Ohm/cm are desirable. A neutralenvironment favours maximum specific resistancevalues. For electric conductivity values in the order of200-6000 S/cm can be recommended.10. pH: Ideal case pH neutral at 20-25°C7 < pH < 8- If the water circuit must be emptied for longer thanone month, the complete circuit must be placedunder nitrogen charge to avoid any risk of corrosionby differential aeration.- Charging and removing heat exchange fluids shouldbe done with devices that must be included on thewater circuit by the installer. Never use the unit heatexchangers to add heat exchange fluid.In case additives or other fluids than those recommendedby Carrier s.a are used, ensure that the fluids are notconsidered as a gas, and that they belong to class 2, asdefined in directive 97/23/EC.18
6.2 - Water connectionsPotentiometer adjustmentThis diagram shows a typical water installation.Typical water circuit diagram1 224 531211109867Legend1 Control valve2 Air vent3 Flow switch for the evaporator4 Flexible connection5 Heat exchanger6 Pressure tap7 Thermostat sleeve8 Drain9 Buffer tank10 Filter (mesh size: 1.2 mm = 20 mesh)11 Expansion tank12 Fill valve6.3 - Flow control6.3.1 - Evaporator flow switch and chilled water pumpinterlockIMPORTANT: On 30HZ/HZV units, the unit chilled waterflow switch must be energised, and the chilled water pumpinterlock must be connected. Failure to follow thisinstruction will void the Carrier guarantee.The flow switch is supplied, installed on the evaporatorentering water pipe and factory-set to the minimum water flowrate. If adjustment is necessary:1. Switch on the unit. Set it to constant flow (preset value).The yellow LED is illuminated, and the output isswitched for approximately 20 seconds (power-on delaytime).2. Turn the potentiometer until one green LED is illuminated.The further the green LED is from the yellow LED, thesafer the adjustment (standby capacity in case of flow ortemperature fluctuations).3. After the adjustment attach the label supplied to thepotentiometer, in order to protect it against unauthorisedtampering.Terminals 34 and 35 are provided for field installation of thechilled water pump interlock (auxiliary contact for pumpoperation to be wired on site).Legend1 Setting potentiometer sensitivity2 Chain of LEDs- red LED lights: the unit is not adjusted- yellow LED lights: the output is switched- green LED lights: the unit is adjusted6.4 - Condenser connections1The condenser is of the multi-tube shell and tube type withremovable water boxes to facilitate cleaning of the tubes.6.4.1 - Before making water connectionsTighten the bolts in both heads to the lower torque shown,following the method described. Tighten in the pairs andsequence indicated according to the size of bolt (see below)using a torque value at the low end of the range given.Sequence 1: 1 2 3 4Sequence 2: 5 6 7 8Water box tightening sequence4Bolt size M12 - 71-87 NmBolt size M16 - 171-210 NmBolt size M20 - 171-210 Nm761258319
Page 1 and 2: 30HZ/HZV 043-280Water-Cooled/Conden
Page 3 and 4: CONTENTS (cont’d)7 - MAJOR SYSTEM
Page 5 and 6: Never work on any of the electrical
Page 7 and 8: CAUTION: Only use slings at the des
Page 9 and 10: 3.3 - 30HZ/HZV 250-280AB12275085033
Page 11 and 12: 4.2 - Electrical data (R407C) - (co
Page 13 and 14: 4.5 - Power supplyThe power supply
Page 15 and 16: 5 - APPLICATION DATA5.1 - Unit oper
Page 17: 5.7 - Condenser water flow rates30H
Page 21 and 22: 6.6.3 - Use of pipe sizing diagrams
Page 23 and 24: Discharge piping200100Equivalent le
Page 25 and 26: 7.3.2 - EvaporatorThe evaporator is
Page 27 and 28: 9 - MAINTENANCEDuring the unit oper
Page 29 and 30: Bar Saturated bubble Saturated dew
Page 31 and 32: 10 - START-UP CHECKLIST FOR 30HZ/HZ
Page 33 and 34: Perform TEST function (indicate pos

30HZ/HZV 043-280 Water-Cooled/Condenserless Liquid Chillers

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