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Inactivation of E. <strong>coli</strong> <strong>in</strong> UCFMUCFM was not completely reliable. The process of add<strong>in</strong>g part of the last batch to the next isknown as ‘backslopp<strong>in</strong>g’, and is now illegal <strong>in</strong> Australia because it has the potential tomagnify pathogen loads to very dangerous levels if a series of fermentations areunsuccessful.As the process<strong>in</strong>g of UCFM was “scaled up” for commercial reasons <strong>in</strong> the early part of the20 th century, the microbiology of meat fermentation was studied and the bacteria associatedwith successful fermentations were isolated and identified. Pure cultures of these stra<strong>in</strong>swere then deliberately added either s<strong>in</strong>gly or <strong>in</strong> comb<strong>in</strong>ations to improve the reliability andreproducibility of the UCFM process. The bacteria most widely used <strong>in</strong> food fermentationbelong to the lactic acid bacteria group which <strong>in</strong>clude both cocci and bacilli and belong to thegenera Streptococcus, Lactococcus, Leuconostoc, Pediococcus, Bifidobacterium andLactobacillus (Wigley, 2000).Starter cultures are added at high levels (e.g. 10 6 – 10 7 CFU/g of mix) so that they rapidlydom<strong>in</strong>ate the microbiota of the mix and beg<strong>in</strong> to reduce the pH, thereby m<strong>in</strong>imis<strong>in</strong>g thepotential for growth of pathogenic bacteria that may be present. In a review of lactic acidbacterial fermentation and the pr<strong>in</strong>cipal antimicrobial factors produced by lactic acid bacteriaAdams and Nicolaides (1997) concluded that the pr<strong>in</strong>cipal antimicrobial factor is the ability ofall lactic acid bacteria to produce organic acids and decrease the pH of foods <strong>in</strong> which theygrow.In Australia, use of starter cultures is now required by regulation. Larger manufacturers maybe able to develop and ma<strong>in</strong>ta<strong>in</strong> their own starter cultures, but most manufacturers purchasethem from commercial suppliers. Starter cultures usually comprise Lactobacillus sakei,Lactobacillus curvatus, Lactobacillus plantarum, Pediococcus acidilactici or Pediococcuspentosaceus either s<strong>in</strong>gly or <strong>in</strong> comb<strong>in</strong>ation. Some other species are also used, e.g.Staphylococcus carnosus, Staphylococcus xylosus, Kocuria varians (form. Micrococcusvarians) though less commonly. In Mediterranean style UCFM moulds may be applied to theoutside of the cas<strong>in</strong>g after stuff<strong>in</strong>g.3.2.2. The ProcessThe fundamental steps <strong>in</strong>volved <strong>in</strong> the production of UCFM are:• chopp<strong>in</strong>g and mix<strong>in</strong>g of <strong>in</strong>gredients, and fill<strong>in</strong>g <strong>in</strong>to cas<strong>in</strong>g;• fermentation, and• dry<strong>in</strong>g (or maturation)In the USA a heat<strong>in</strong>g step is often applied after fermentation to elim<strong>in</strong>ate pathogens. Thisprocess is not strictly “non-thermal”, and the heated product is often classified as low-cooked(Calicioglu et al., 1997; Montel, 2000). Just as the mix of <strong>in</strong>gredients varies between UCFMstyles, so too does the size of the meat and fat particles, the time and temperature offermentation and the time and temperature of dry<strong>in</strong>g. Some variations are illustrated <strong>in</strong> Table2, and presented diagrammatically <strong>in</strong> Figure 2. Variation <strong>in</strong> the composition of AustralianUCFM batters and fermentation and maturation conditions is shown <strong>in</strong> Table 3.Each of these variables is regarded as contribut<strong>in</strong>g to the overall character of the product,and manufacturers are often loath to change recipes and methods out of concern that it willchange the characteristics of a successful product (Vanderl<strong>in</strong>de, 1999). Similarly, postfermentationheat<strong>in</strong>g of many traditional fermented meat products can alter the productquality (colour, texture, flavour) and is unacceptable to many processors.3.2.3 Critical Control Po<strong>in</strong>tsProduction of safe UCFM relies largely on prevention of the growth of pathogens dur<strong>in</strong>g thefermentation step and maximis<strong>in</strong>g death of surviv<strong>in</strong>g pathogens dur<strong>in</strong>g maturation andstorage. The safety of the process requires best quality raw materials. If high microbial loadsare present on the raw materials they can retard the desirable activity of the starter cultures.Moreover, if high pathogen loads are present, the overall UCFM process is unlikely toelim<strong>in</strong>ate them reliably, as the follow<strong>in</strong>g review of the literature will demonstrate. A furtherPage 14 of 59

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