Inactivation of E. <strong>coli</strong> <strong>in</strong> UCFM4.1. Introduction4. Non-thermal <strong><strong>in</strong>activation</strong> of Escherichia <strong>coli</strong>Thermal process<strong>in</strong>g, i.e. heat<strong>in</strong>g or cook<strong>in</strong>g, is used rout<strong>in</strong>ely by the food <strong>in</strong>dustry as aneffective means of reduc<strong>in</strong>g or elim<strong>in</strong>at<strong>in</strong>g microbial pathogens on foods. One of the bestknown examples of thermal process<strong>in</strong>g is the “botul<strong>in</strong>um cook” employed by the cann<strong>in</strong>g<strong>in</strong>dustry (Peleg and Cole, 2000). There have been numerous studies to determ<strong>in</strong>e the ratesof thermal <strong><strong>in</strong>activation</strong> of microbial pathogens <strong>in</strong> foods. Many of these are summarised <strong>in</strong>ICMSF (1996). The processes of thermal <strong><strong>in</strong>activation</strong> are relatively well understood, rely<strong>in</strong>gon the “melt<strong>in</strong>g” of bacterial membrane lipids, or disturbances to the conformation of keymacromolecules <strong>in</strong> microbial cells that are needed for metabolism and growth. Thosechanges make the molecules function less efficiently or make cell membranes ‘leaky’ so thatthe cell homeostasis is disrupted. As temperature is <strong>in</strong>creased, function is completely lost.Eventually those molecules are irreversibly changed and, effectively, destroyed. SomeUCFM manufacturers (particularly <strong>in</strong> USA) use a thermal step to enhance destruction of E.<strong>coli</strong>. The efficacy of thermal processes on E. <strong>coli</strong> are considered <strong>in</strong> 4.3.3.In traditional fermentations temperatures are well below 50°C which means that the<strong><strong>in</strong>activation</strong> of E. <strong>coli</strong> dur<strong>in</strong>g UCFM production is not due to temperature, i.e. it is ‘nonthermal’.In contrast to thermal <strong><strong>in</strong>activation</strong>, data concern<strong>in</strong>g the k<strong>in</strong>etics of non-thermaldeath are scarce, and the mechanisms responsible for death are not well understood, therehav<strong>in</strong>g been little systematic research <strong>in</strong> this field.4.2 Ecophysiology of Escherichia <strong>coli</strong>Studies at the University of Tasmania suggest that when growth of non-spore form<strong>in</strong>gbacteria such as E. <strong>coli</strong> is not possible, death occurs. The rate of death, and factorscontribut<strong>in</strong>g to it, are considered <strong>in</strong> greater detail later <strong>in</strong> this report. For this reason, it iscritically important to have knowledge of the limits to growth of E. <strong>coli</strong> to be able to predict thefate of E. <strong>coli</strong> dur<strong>in</strong>g UCFM manufacture.The environmental limits to growth of E. <strong>coli</strong> are well characterised (Shaw et al., 1971; Trollerand Christian, 1978; Presser et al., 1998; Salter et al., 2000). They are comprehensivelyreviewed <strong>in</strong> ICMSF (1996) and are summarised <strong>in</strong> Table 5. The limits <strong>in</strong> Table 5 representthe broadest ranges of tolerance for any stra<strong>in</strong>. Limits may vary somewhat by test methods,growth medium and stra<strong>in</strong>, even <strong>in</strong>clud<strong>in</strong>g variation between isolates of the same serotype ofpathogenic E. <strong>coli</strong> (Grau, 1996; Brown et al., 1997; Vanderl<strong>in</strong>de, 1999; Diez-Gonzalez, et al.,1998; Waterman and Small, 1996).Table 5. Growth limits of Escherichia <strong>coli</strong> <strong>in</strong> response to factors relevant to UCFMFactor m<strong>in</strong>imum maximumWater Activity (aw, common salt as humectant) ~ 0.95 0.999Temperature (°C) ~ 7.5 ~ 49*pH 3.9 10Undissociated Lactic Acid8 – 10 mM* most reviews and reports suggest that growth does not occur at pH
Inactivation of E. <strong>coli</strong> <strong>in</strong> UCFM<strong>in</strong>terest is the observation (see Presser et al., 1998, Salter et al., 2000) that the ability ofE. <strong>coli</strong> to withstand pH or water activity <strong>in</strong>hibition of growth is greatest <strong>in</strong> the temperaturerange 25 – 30°C 6 . Fermentation temperatures <strong>in</strong> Australian UCFM processes are usually <strong>in</strong>this range.4.3 Non-thermal <strong><strong>in</strong>activation</strong> k<strong>in</strong>etics <strong>in</strong> laboratory broth systems4.3.1 pH, water activity, lactateBrown and colleagues (J. Brown, <strong>in</strong> preparation) and Shadbolt et al. (1999) exam<strong>in</strong>ed theeffects of lethal pH and water activity over a range of temperatures that were not lethal toE. <strong>coli</strong>. They reported triphasic and biphasic <strong><strong>in</strong>activation</strong> curves <strong>in</strong> response to lethal pH anda w , respectively. Representative non-thermal <strong><strong>in</strong>activation</strong> plots are shown <strong>in</strong> Figures 3, for<strong><strong>in</strong>activation</strong> of E. <strong>coli</strong> due to lethal pH (due to hydrochloric acid) and a w (due to NaCl) at25°C.There are several features to note <strong>in</strong> Figures 3. When the stress is first imposed, a rapidphase of death is observed <strong>in</strong>itially, which is more pronounced with <strong>in</strong>creased severity of thelethal agent (i.e. lower pH, or lower water activity). The size of the first phase kill appearsproportional to the magnitude of stress imposed by the environment.The size of the first phase kill is also dependent on the growth phase. Exponential phasecells are well documented to be more sensitive to a range of stresses and environmentalshocks, and a greater first phase kill is observed for exponential phase cells. Nonetheless, 3-log kills are observed <strong>in</strong> stationary phase cells subjected to abrupt shift to pH 3.5 at 25°C.This change <strong>in</strong> pH, however, is bigger and faster than that which would occur <strong>in</strong> manufactureof UFCM. Similarly, the water activity shock that addition of salt to a UCFM batter causes (i.eto ~.0.95 –0.96) would be expected to result <strong>in</strong> 0.5 – 1.0 log kill at 25°C. However, as themeat is chilled when the salt is added to the batter, the reduction may be less as Figure 4ashows. Figures 4 show the effect of temperature on the rate of <strong><strong>in</strong>activation</strong> due to wateractivity stress <strong>in</strong> both phase 1 and phase 2. Figure 4a shows that the rate of <strong><strong>in</strong>activation</strong> dueto water activity stress at 4°C (batters when mixed are typically 0 – 3°C) is ~150 times slowerthan that at 25°C (data <strong>in</strong> Figure 3b).Follow<strong>in</strong>g the first phase <strong><strong>in</strong>activation</strong>, a second, slower, death rate persists for extendedperiods and appears to be largely <strong>in</strong>dependent of the magnitude of the lethal agent. Otherworkers have also reported biphasic or multiphasic <strong><strong>in</strong>activation</strong> patterns (Gustafson et al.,1998; Humpheson et al., 1998; R.L. Buchanan, pers. comm., 1997).F<strong>in</strong>ally, a third faster phase of <strong><strong>in</strong>activation</strong> is seen <strong>in</strong> some studies <strong>in</strong>volv<strong>in</strong>g pH-<strong>in</strong>duced<strong><strong>in</strong>activation</strong>, and is seen <strong>in</strong> Figure 3a. That phase of <strong><strong>in</strong>activation</strong> has been frequentlyobserved by Brown (<strong>in</strong> preparation), and was also observed by Buchanan (R.L. Buchanan,pers. comm., 1997), but appears to be observed only after long periods of <strong>in</strong>cubation. It isprobable that most workers do not follow <strong><strong>in</strong>activation</strong> k<strong>in</strong>etics for sufficiently long times toreveal the third phase. If a third phase of <strong><strong>in</strong>activation</strong> occurs <strong>in</strong> UCFM processes, it couldhave great significance because it could represent a critical time limit beyond which theproduct rapidly becomes safer.There is limited <strong>in</strong>formation on the comb<strong>in</strong>ed effect of pH and water activity. The results ofShadbolt et al. (submitted), however, suggest that water activity may impose little additionalstress or lethality when present <strong>in</strong> comb<strong>in</strong>ation with a lethal pH. This observation parallelsthat of Krist et al. (1998) who showed that the mechanism of water activity <strong>in</strong>hibition of E. <strong>coli</strong>growth rate differs from that of pH. Overall, the results suggest that pH and water activitystresses act <strong>in</strong> different ways aga<strong>in</strong>st E. <strong>coli</strong>.6An explanation for this phenomenon was proposed by Ross (1999).Page 19 of 59