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PolyChain® GT Timing Belts - Walther Flender

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<strong>Walther</strong> <strong>Flender</strong> Gruppe<br />

Clamping sets Page 41<br />

Taper Lock® clamping bushes<br />

In addition to the cylindrical clamping elements listed here, we also offer an extensive line of conical TL clamping elements.<br />

Installation<br />

Clean and degrease all exposed<br />

surfaces. Fit pulley and bush, align<br />

holes and screw in screws loosely.<br />

Push pulley with bush onto the<br />

shaft, align and tighten screws<br />

evenly to the correct torque according<br />

to the table.<br />

The empty bores should be filled<br />

with grease to prevent penetration<br />

by foreign objects.<br />

1008 to 3030<br />

Disassembly<br />

Remove screws, insert one as a pushoff<br />

screw into the hole with a half<br />

thread in the bush and tighten.<br />

This loosens the Taper Lock® bush.<br />

Remove the loosened pulley unit<br />

– without impact to prevent<br />

damage to the machine – by hand.<br />

3525 to 5050<br />

If high torques have to be transmitted and no feather key is used,<br />

the Taper Lock® clamping bush can be driven further into the conical<br />

bore by lightly tapping with a hammer, using a suitable sleeve<br />

or wooden block. Afterwards, the screws can be tightened a bit<br />

more. This procedure can be repeated.<br />

* The specified slipping torques were measured on test stands.<br />

The screws were tightened to the corresponding torque.<br />

Taper Lock® is a trademark of J. H. Fenner and Co. Ltd.<br />

Mounting bores<br />

Disassembly bores<br />

008 1108 1210 1610 1615 2012 2517 3020 3030 Model 3525 3535 4030 4040 4535 4545 5040 5050<br />

5.6 5.6 20 20 20 30 50 90 90 Torque [Nm] 115 115 170 170 190 190 270 270<br />

2 2 2 2 2 2 2 2 2 Number of screws 3 3 3 3 3 3 3 3<br />

1/4“ 1/4“ 3/8“ 3/8“ 3/8“ 7/16“ 1/2“ 5/8“ 5/8“ Screw ø (inches) 1/2“ 1/2“ 5/8“ 5/8“ 3/4“ 3/4“ 7/8“ 7/8“<br />

3 3 5 5 5 6 6 8 8 Hexagon SLW (mm) 10 10 12 12 14 14 14 14<br />

Taper Lock®<br />

clamping bush<br />

1008<br />

1108<br />

1210<br />

1610<br />

+<br />

1615<br />

2012<br />

2517<br />

Bush bore<br />

(mm)<br />

Slipping torque<br />

(Nm*)<br />

Clamping force<br />

N<br />

12 29 3990<br />

19 51 4940<br />

24 66 5490<br />

12 28 –<br />

19 49 4630<br />

24 64 5220<br />

28 79 5720<br />

16 82 8840<br />

19 105 9800<br />

24 142 10900<br />

32 210 12300<br />

19 98 –<br />

24 135 9570<br />

38 240 11900<br />

42 265 12700<br />

24 165 11500<br />

38 310 14400<br />

42 340 15700<br />

48 400 –<br />

50 420 16700<br />

24 220 –<br />

38 380 17000<br />

42 430 18500<br />

48 510 –<br />

55 600 21000<br />

60 670 22300<br />

Taper Lock®<br />

clamping bush<br />

3020<br />

+<br />

3030<br />

3525<br />

+<br />

3535<br />

4030<br />

+<br />

4040<br />

4535<br />

+<br />

4545<br />

5040<br />

+<br />

5050<br />

Bush bore Slipping torque Clamping force<br />

(mm)<br />

(Nm*)<br />

N<br />

38 520 23900<br />

48 730 26100<br />

55 890 29900<br />

60 970 31500<br />

75 1300 34500<br />

42 1000 41000<br />

60 1580 49800<br />

75 2150 54800<br />

90 2600 59000<br />

48 1700 –<br />

60 2300 70200<br />

75 3150 77200<br />

100 4400 89400<br />

55 2500 79600<br />

75 3900 93000<br />

100 5500 107700<br />

110 6300 –<br />

75 3950 91800<br />

100 5650 106600<br />

125 7370 119500

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