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PolyChain® GT Timing Belts - Walther Flender

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<strong>Walther</strong> <strong>Flender</strong> Gruppe<br />

PolyChain ® <strong>GT</strong> <strong>Timing</strong> <strong>Belts</strong> PAGE Page Page 05<br />

5<br />

General features<br />

Positive power transmission<br />

The positive meshing of the <strong>PolyChain®</strong><br />

belt teeth in the teeth of the drive pulleys<br />

ensures the positive synchronous transmission<br />

of power. Slippage and related deviations<br />

in speed are eliminated.<br />

Constant angular velocity<br />

The <strong>PolyChain®</strong> timing belt wraps around<br />

the timing belt pulley in a circular pattern<br />

and not in the form of a polygon, preventing<br />

periodic fluctuations and vibrations.<br />

Cost effectiveness<br />

Due to the high transmission capacity<br />

of <strong>PolyChain®</strong> timing belt drive systems,<br />

the pulley diameter and width can be<br />

reduced substantially as compared with<br />

other drive elements, saving additional<br />

installation space within the machine<br />

constructions.<br />

With efficiency ratings as high as 98 %,<br />

<strong>PolyChain®</strong> timing belts are modern drive<br />

train elements that fully meet the trend for<br />

energy-saving drive units.<br />

Power and speed range<br />

The power range of <strong>PolyChain®</strong> timing<br />

belts extends from slow-running drive<br />

units with extremely high torques, such<br />

as those that are typical for heavy chain<br />

drives, to high-performance drive units<br />

with several hundred kW. Belt speeds of<br />

more than 30 m/s are possible, in which<br />

case it may be necessary to provide suitable<br />

sound insulation.<br />

.<br />

.<br />

No maintenance<br />

While chain drives generally have to be<br />

lubricated and require complex lubricating<br />

systems even for relatively low peripheral<br />

speeds, the <strong>PolyChain®</strong> timing belt drive<br />

unit operates entirely without lubrication.<br />

This minimizes the design and equipment<br />

requirements, in addition to eliminating<br />

contamination from the area around the<br />

drive unit.<br />

Noise level<br />

The <strong>PolyChain®</strong> timing belt drive satisfies<br />

requirements for low noise levels, as confirmed<br />

by extensive tests in cooperation<br />

with technical universities. The noise level<br />

is reduced by the special profile of the Poly-<br />

Chain® timing belt and by the capability of<br />

Drehzahl der kleinsten Scheibe (1/min)<br />

Speed of the smallest pulley (1/min)<br />

Drehzahl der kleinsten Scheibe (1/min)<br />

10000<br />

5000<br />

1000<br />

100<br />

10<br />

10000<br />

5000<br />

1000<br />

100<br />

10<br />

PC-8M<strong>GT</strong>2<br />

PC-14M<strong>GT</strong>2<br />

0,1 1 10 100 1000<br />

Berechnungsleistung (kW)<br />

Calculated power output (kW)<br />

Diagram 1: Selection diagram: belt pitch <strong>PolyChain®</strong> <strong>GT</strong>2<br />

Speed of the smallest pulley (1/min)<br />

PCC-8M<strong>GT</strong>C<br />

PCC-14M<strong>GT</strong>C<br />

maintaining the same power transmission<br />

with a narrower belt than those used in<br />

other systems. At high belt speeds, various<br />

options are available for reducing noise;<br />

please ask our application engineers.<br />

Constant belt tension<br />

Since <strong>PolyChain®</strong> timing belts do not elongate<br />

due to permanent plastic deformation<br />

when used within the permissible power<br />

range, the belt tension remains constant<br />

once the belt has been adjusted. Due to<br />

minimal stretching during the wear-in<br />

period, the belt tension can decrease<br />

slightly; one-time re-tightening is necessary<br />

only in exceptional cases, eliminating<br />

expensive and time-consuming maintenance<br />

at regular intervals.<br />

0,1 1 10 100 1000<br />

Berechnungsleistung (kW)<br />

Calculated power output (kW)<br />

Diagram 2: Selection diagram: belt pitch <strong>PolyChain®</strong> <strong>GT</strong> Carbon TM<br />

10000<br />

.<br />

10000<br />

.

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