PolyChain® GT Timing Belts - Walther Flender
PolyChain® GT Timing Belts - Walther Flender
PolyChain® GT Timing Belts - Walther Flender
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<strong>Walther</strong> <strong>Flender</strong> Gruppe<br />
PolyChain ® <strong>GT</strong> <strong>Timing</strong> <strong>Belts</strong> PAGE Page Page 05<br />
5<br />
General features<br />
Positive power transmission<br />
The positive meshing of the <strong>PolyChain®</strong><br />
belt teeth in the teeth of the drive pulleys<br />
ensures the positive synchronous transmission<br />
of power. Slippage and related deviations<br />
in speed are eliminated.<br />
Constant angular velocity<br />
The <strong>PolyChain®</strong> timing belt wraps around<br />
the timing belt pulley in a circular pattern<br />
and not in the form of a polygon, preventing<br />
periodic fluctuations and vibrations.<br />
Cost effectiveness<br />
Due to the high transmission capacity<br />
of <strong>PolyChain®</strong> timing belt drive systems,<br />
the pulley diameter and width can be<br />
reduced substantially as compared with<br />
other drive elements, saving additional<br />
installation space within the machine<br />
constructions.<br />
With efficiency ratings as high as 98 %,<br />
<strong>PolyChain®</strong> timing belts are modern drive<br />
train elements that fully meet the trend for<br />
energy-saving drive units.<br />
Power and speed range<br />
The power range of <strong>PolyChain®</strong> timing<br />
belts extends from slow-running drive<br />
units with extremely high torques, such<br />
as those that are typical for heavy chain<br />
drives, to high-performance drive units<br />
with several hundred kW. Belt speeds of<br />
more than 30 m/s are possible, in which<br />
case it may be necessary to provide suitable<br />
sound insulation.<br />
.<br />
.<br />
No maintenance<br />
While chain drives generally have to be<br />
lubricated and require complex lubricating<br />
systems even for relatively low peripheral<br />
speeds, the <strong>PolyChain®</strong> timing belt drive<br />
unit operates entirely without lubrication.<br />
This minimizes the design and equipment<br />
requirements, in addition to eliminating<br />
contamination from the area around the<br />
drive unit.<br />
Noise level<br />
The <strong>PolyChain®</strong> timing belt drive satisfies<br />
requirements for low noise levels, as confirmed<br />
by extensive tests in cooperation<br />
with technical universities. The noise level<br />
is reduced by the special profile of the Poly-<br />
Chain® timing belt and by the capability of<br />
Drehzahl der kleinsten Scheibe (1/min)<br />
Speed of the smallest pulley (1/min)<br />
Drehzahl der kleinsten Scheibe (1/min)<br />
10000<br />
5000<br />
1000<br />
100<br />
10<br />
10000<br />
5000<br />
1000<br />
100<br />
10<br />
PC-8M<strong>GT</strong>2<br />
PC-14M<strong>GT</strong>2<br />
0,1 1 10 100 1000<br />
Berechnungsleistung (kW)<br />
Calculated power output (kW)<br />
Diagram 1: Selection diagram: belt pitch <strong>PolyChain®</strong> <strong>GT</strong>2<br />
Speed of the smallest pulley (1/min)<br />
PCC-8M<strong>GT</strong>C<br />
PCC-14M<strong>GT</strong>C<br />
maintaining the same power transmission<br />
with a narrower belt than those used in<br />
other systems. At high belt speeds, various<br />
options are available for reducing noise;<br />
please ask our application engineers.<br />
Constant belt tension<br />
Since <strong>PolyChain®</strong> timing belts do not elongate<br />
due to permanent plastic deformation<br />
when used within the permissible power<br />
range, the belt tension remains constant<br />
once the belt has been adjusted. Due to<br />
minimal stretching during the wear-in<br />
period, the belt tension can decrease<br />
slightly; one-time re-tightening is necessary<br />
only in exceptional cases, eliminating<br />
expensive and time-consuming maintenance<br />
at regular intervals.<br />
0,1 1 10 100 1000<br />
Berechnungsleistung (kW)<br />
Calculated power output (kW)<br />
Diagram 2: Selection diagram: belt pitch <strong>PolyChain®</strong> <strong>GT</strong> Carbon TM<br />
10000<br />
.<br />
10000<br />
.