More tips on how to be prepared...HMV Field RepairsPart II, Ignition Systemsby Steve TurchetPart one of this article appeared in the April 2013 (no. 159)issue of Military Vehicles Magazine and discussed the importanceof checking over your historic military vehicle before settingout on a trip. It also detailed how to choose a basic tool set,spare parts and repair items to carry along depending upon thelength of the journey and through what kind of terrain, whetherfreeways, highways or out in the bush. Suggestions were madeabout how to diagnose, trouble-shoot and repair the most commonfuel system problems one might encounter. This fi nal installmentwill look at basic ignition repairs.Some people might say that the recommended on-board tooland spare parts inventory detailed in Part I lacked only atowed parts vehicle to make it complete. The majority ofHMV enthusiasts who actually use their vehicles are capable ofmaking their own judgment calls, and they will no doubt add orsubtract from the suggested list of tools, parts, and repair items tomeet their own requirements. Naturally, a week-long trip into theArizona desert in August should require a lot more preparationand equipment than a fifty-mile highway journey to a swap meetor show. Still, it’s always better to have too many tools and spareparts than too few. Remember Murphy’s Law: Anything that cango wrong probably will, usually in the worst possible way, at theworst possible time, and in the worst possible place.PERSONALITY TYPESThough it may sound odd to some people, I’ve found thatmany older vehicles have personalities; and the longer one ownssuch a machine the more one comes to either love it or loatheit. For example, I’ve owned several trucks that were just plainnasty. Whenever they broke down it was always in strict accordancewith Murphy’s Law. Whatever failed was invariably justthe one thing that couldn’t be replaced or repaired with the toolsand spare parts I carried. Likewise, these vehicles always seemedto choose the very worst times and places to quit.On the other hand, I’ve owned vehicles that always seemedto run out of gas in my driveway—rather than in the middle of abusy intersection. They would ta ctfully break down in places andat times where repairs could be easily made.IT TAKES JUST A SPARKAnyway, in Part One of this piece, our HMV suddenly diedwhile out on the highway at night and fifteen miles from the nearesttown. We then performed a step-by-step procedure for diagnosingand field-repairing the fuel system problems likely to beencountered on the most common HMVs, such as various modeljeeps, MUTTs, Dodge WCs and M37s, Kaiser M715s, mostCUCVs, and gasoline-powered deuces.In this, the second part of “HMV Repairs In The Field,” we’llcover the trouble-shooting and field-repair of these vehicles’ ignitionsystems. As with fuel systems, it will usually save lots oftime and frustration if one follows the suggested steps in orderinstead of relying on hunches or guesswork. These proceduresmay also come in handy some morning at home when your HMVwon’t start.You might be surprised at the number of people who, whenThere are two basic types of ignition systems used on most commoncollector U.S. HMVs. The first type is used on virtually all pre M-seriesvehicles dating back though and before WWII, such as this GMCCCKW. These systems are the same types used on civilian cars andtrucks of the period, and are the simplest to troubleshoot and fix.34 www.militaryvehiclesmagazine.com
As mentioned in Part One, it’s helpfulto think of a vehicle’s fuel and ignitionsystems as chains of components, eachchain having a beginning and an endand all their links vital in between; andwhile a fuel system begins at the tankand ends at the carburetor, an ignitionsystem begins at the battery and ends atthe spark plugs.this occurs, will stubbornly go oncranking the engine until the battery isdead. Even if one doesn’t believe thatsome vehicles have nasty personalities,they should still be familiar enoughwith their HMV’s characteristics torealize that if it has faithfully fired-upevery morning with three cranks of thestarter, and then one morning it refusesto start, it’s very likely that something iswrong. And, as mentioned in Part One,if you are out in the wilds or far from home, treat your batterypower as if it was money—save all you can—because once it’sgone it’s usually hard to replace.Since we’re dealing with the most common roadable HMVs,there are two basic types of ignition systems to diagnose and repair.The first type is used on virtually all pre M-series vehiclesdating back though and before WWII. These systems are thesame types used on civilian cars and trucks of the period, andare the simplest to troubleshoot and fix. Their voltage is usuallyeither 6 or 12, and just about all of their tune-up parts—points,spark-plugs, condenser, rotor, distributor cap and ignition coil—can often be found at well-stocked auto or truck supply houses,while complete distributors may still be located at older wrecking-yards,especially those in rural areas.The second type is the M-series 24-volt waterproof ignitionsystem common to HMVs such as the M38, M38A1, M151,M37, M715, M2ll and early M35s. This system is more difficultto diagnose and repair in the field because both the ignitioncoil and distributor are combined in one waterproof unit... oftencalled the Igniter. Field testing such a system presents moreof a challenge because the Igniter must be fully assembled tofunction. Trouble-shooting these systems is often a matter of replacingdoubtful parts until the engine starts again. Also considerthat just about every component of an M-series 24-volt ignitionsystem is Government Issue and, unlike the older WWII systems,there are almost no civilian counterparts... except sometimes thepoints, condenser and/or rotor. It should therefore be apparentwhy spare parts need to be carried; tune-up parts (at least) forshort trips, and major components such as a spare starter, generatorand voltage regulator when traveling far from home or intothe wilds.There is a third type of ignition system one may sometimesencounter on common HMVs: this is when someone has cobbledtogether a mutant system using both civilian and military M-series components. While most dedicated HMV owners wouldhave changed these systems back to original, there may comea time when one is stranded somewhere and will have to createa mutant system to get their vehicle going again. More on suchsystems later.START WITH THE OBVIOUSLet’s go back to Part One of this piece where we were cruisingalong a moonlit highway and the vehicle’s engine quit. Using theprocedures covered in that first article installment, we have determinedthat the problem is not in the fuelsystem. As also mentioned in Part One,we know that it’s helpful to think of ourvehicle’s fuel and ignition systems asThe ignition system used on mostcommon U.S. M-series (post WWII) HMVsis the 24-volt, waterproof type commonto vehicles such as the M38, M38A1,M151, M37, M715, M2ll and early M35s.This system is more difficult to diagnoseand repair in the field because both theignition coil and distributor are combinedin one waterproof unit...often calledthe Igniter. Field testing such a systempresents more of a challenge becausethe Igniter must be fully assembled tofunction.Military Vehicles Magazine June 2013 35
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