09.09.2015 Views

thoroughly

Hobby World Corporation gasser conversion - Centuryhelimedia.com

Hobby World Corporation gasser conversion - Centuryhelimedia.com

SHOW MORE
SHOW LESS
  • No tags were found...

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

INTRODUCTION<br />

T700 GASSER CONVERSION<br />

Thank You<br />

Congratulations on the purchase of the newest product that enables the conversion of to gasoline power. This conversion kit was<br />

designed around the nitro version of the TREX 700 2011 model. There may be variances with earlier or future models so please <strong>thoroughly</strong><br />

go through the instructions to ensure you have all the parts necessary to complete the conversion. This conversion kit will allow<br />

efficient and inexpensive flights with your helicopter using gasoline for fuel.<br />

Warning<br />

This radio controlled model is not a toy! It is a precision machine requiring proper assembly and setup to avoid accidents. It is the<br />

responsibility of the owner to operate this product in a safe manner as it can inflict serious injury otherwise. It is recommended that if<br />

you are in doubt of your abilities, seek assistance from experienced radio control modelers and associations. Keep loose items that can<br />

get entangled in the rotor blades away for the main and tail blades, including loose clothing, hair, or other objects such as pencils and<br />

screwdrivers. Especially keep your hands away from the rotor blades. As manufacturer, we assume no liability for the use of this product.<br />

Flight Guidelines<br />

Please note this checklist is not intended to be a replacement for the content included in this instruction manual. Although it can<br />

be used as a quick start guide, we strongly suggest reading through this manual completely before proceeding.<br />

Always turn the transmitter on first<br />

Allow the gyro, and receiver to arm and initialize properly<br />

Do a pre-flight check making sure all electronics are working and look for any mechanical issues<br />

Fly the model<br />

Land the model<br />

Turn off the engine<br />

Always turn the transmitter off last<br />

General Guidelines<br />

Apply thread lock to all metal to metal thread contact points. Do not apply CA (cyanoacrylate) glue or thread lock to ny-lock nuts (metal nuts<br />

with plastic inserts). Diagrams indicated by bounding boxes for screws, bearings, etc. are illustrated at a 1-to-1 ratio. All other illustrations<br />

are not drawn to scale. Throughout this manual, you will find building tips. Please follow the tips and use common sense when building.<br />

Pre-assembly Information<br />

Upon opening the kit, all the major component parts are bagged for ease of assembly which correspond to the sections of the manual.<br />

Various assemblies have been pre-assembled however, only as a reference assembly. Final assembly is up to the user. Installation onto<br />

the particular parts, screws and nuts required for each step are packaged in the same bag as the parts. Be careful when opening each<br />

bag as not to lose any hardware. Care has been taken in filling and packing of each bag however mistakes do happen. If there is a parts<br />

shortage or missing hardware please contact us at:<br />

For support, please contact your local dealer/distributor<br />

Page 2


1.000<br />

REQUIRED ITEMS<br />

T700 GASSER CONVERSION<br />

6 CHANNEL<br />

CCPM TRANSMITTER<br />

(MINIMUM)<br />

SERVOS X 5<br />

6 CHANNEL RECEIVER<br />

(MINIMUM)<br />

CN2031<br />

4-WAY WRENCH<br />

CN2034A<br />

BALL LINK PLIERS<br />

CN2050<br />

PADDLE GAUGE<br />

DREMEL TOOL<br />

OR SIMILAR<br />

RECEIVER BATTERY<br />

HOBBY SCISSORS<br />

CN2017<br />

HEX DRIVERS<br />

1.5, 2.0, 2.5, 3.0, 4.0, 5.0<br />

1.000<br />

87 TO 92 OCTANE<br />

GASOLINE<br />

GYRO<br />

CN2027<br />

G-FORCE PITCH GAUGE<br />

CN3071<br />

TORPEDO GASSER<br />

TUNED MUFFLER<br />

23-30cc ZENOAH<br />

GASOLINE ENGINE<br />

NEEDLE NOSE<br />

PLIERS<br />

SLOW &<br />

Medium CA<br />

GLUE<br />

Medium<br />

(Medium)<br />

THREAD-<br />

LOCK<br />

METRIC RULER OR<br />

SIMILAR MEASURING<br />

DEVICE<br />

CN2255<br />

CONTROL ROD<br />

SETUP GAUGE<br />

690-720mm<br />

MAIN ROTOR BLADES<br />

SYNTHETIC<br />

OIL/GREASE<br />

2-STROKE<br />

MOTOR OIL<br />

ZIP TIES<br />

CN2051<br />

ACCURATECH BLADE BAL-<br />

ANCER V.2<br />

HOBBY KNIFE<br />

Warranty Period<br />

Hobby World Corporation warranties that the Products purchased (the “Product”) will be free from defects in materials and workmanship<br />

30 days from the date of purchase by the Purchaser.<br />

Limited Warranty<br />

(a) This warranty is limited to the original customer (“Purchaser”) and is not transferable. REPAIR OR REPLACEMENT AS PROVIDED<br />

UNDER WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only those Products purchased from an<br />

authorized Hobby World Corporation dealer. Third party transactions are not covered by this warranty. Proof of purchase is required<br />

for the warranty claims. Further, Hobby World Corporation reserves the right to change or modify this warranty without notice and<br />

disclaims all other warranties, express or implied.<br />

(b) Limitations – HOBBY WORLD CORPORATION MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-<br />

INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER ACKNOLEDGES<br />

THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S<br />

INTENDED USE.<br />

(c) Purchaser Remedy – Hobby World Corporation’s sole obligation hereunder shall be that Hobby World Corporation will, at its option,<br />

(i) repair or (ii) replace, any Products determined by Hobby World Corporation to be defective. In the event of a defect, these are the<br />

Purchaser’s exclusive remedies. Hobby World Corporation reserves the right to inspect any and all equipment involved in a warranty<br />

claim. Repair or replacement decisions are at the sole discretion of Hobby World Corporation. This warranty does not cover damage<br />

due to the improper installation, operation, maintenance, or attempted repair by anyone other than Hobby World Corporation. Return<br />

of any goods by Purchaser must be approved by Hobby World Corporation before shipment.<br />

Page 3


AMA RULES & REGULATIONS<br />

General<br />

T700 GASSER CONVERSION<br />

1) I will not fly my model aircraft in sanctioned events, air shows or model flying demonstrations until it has been proven to be airworthy<br />

by having been previously, successfully flight tested.<br />

2) I will not fly my model higher than approximately 400 feet within 3 miles of an airport without notifying the airport operator. I will<br />

give right-of-way and avoid flying in the proximity of full-scale aircraft. Where necessary, an observer shall be utilized to supervise flying<br />

to avoid having models fly in the proximity of full-scale aircraft.<br />

3) Where established, I will abide by the safety rules for the flying site I use, and I will not willfully or deliberately fly my models in a<br />

careless, reckless and/or dangerous manner.<br />

4) The maximum takeoff weight of a model is 55 pounds, except models flown under Experimental Aircraft rules.<br />

5) I will not fly my model unless it is identified with my name and address or AMA number on or in the model. (This does not apply to<br />

models while being flown indoors.)<br />

6) I will not operate models with metal-bladed propellers or with gaseous boosts, in which gases other than air enter their internal<br />

combustion engine(s); nor will I operate models with extremely hazardous fuels such as those containing tetranitromethane or hydrazine.<br />

Radio Control<br />

1) I will have completed a successful radio equipment ground range check before the first flight of a new or repaired model.<br />

2) I will not fly my model aircraft in the presence of spectators until I become a qualified flier, unless assisted by an experienced helper.<br />

3) At all flying sites a straight or curved line(s) must be established in front of which all flying takes place with the other side for<br />

spectators. Only personnel involved with flying the aircraft are allowed at or in front of the flight line. Intentional flying behind the flight<br />

line is prohibited.<br />

4) I will operate my model using only radio control frequencies currently allowed by the Federal Communications Commission. (Only<br />

properly licensed Amateurs are authorized to operate equipment on Amateur Band frequencies.)<br />

5) Flying sites separated by three miles or more are considered safe from site-to site interference, even when both sites use the<br />

same frequencies. Any circumstances under three miles separation require a frequency management arrangement, which may be<br />

either an allocation of specific frequencies for each site or testing to determine that freedom from interference exists. Allocation<br />

plans or interference test reports shall be signed by the parties involved and provided to AMA Headquarters. Documents of agreement<br />

and reports may exist between<br />

(1) Two or more AMA Chartered Clubs, (2) AMA clubs and individual AMA members not associated with AMA Clubs, or (3) two or<br />

more individual AMA members.<br />

6) For Combat, distance between combat engagement line and spectator line will be 500 feet per cubic inch of engine displacement.<br />

(Example: .40 engine = 200 feet.); electric motors will be based on equivalent combustion engine size. Additional safety requirements<br />

will be per the RC Combat section of the current Competition Regulations.<br />

7) At air shows or model flying demonstrations, a single straight line must be established, one side of which is for flying, with the<br />

other side for spectators.<br />

8) With the exception of events flown under AMA Competition rules, after launch, except for pilots or helpers being used, no powered<br />

model may be flown closer than 25 feet to any person.<br />

9) Under no circumstances may a pilot or other person touch a powered model in flight.<br />

Page 4


CLUTCH ASSEMBLY<br />

T700 GASSER CONVERSION<br />

Do not open all the bags prior to starting assembly. Open the bags step by step as you go through the instruction manual. The<br />

components are bagged to make assembly easier. The part numbers with an astericks* indicate they are OEM Align part numbers.<br />

If you do not have these or similar parts, this conversion kit will not work.<br />

1<br />

3<br />

4<br />

2<br />

5<br />

6<br />

7<br />

CA<br />

Clean the top of the pinion gear<br />

and the inside surfaces of both<br />

the upper and lower bearings<br />

inside the clutch shaft bearing<br />

block using alcohol. Apply a small<br />

amount of Red threadlock to<br />

the top edge of the clutch gear<br />

where it will contact the bearing.<br />

Press the bearing block in place,<br />

firmly seating the bearing against<br />

the top of the pinion gear.<br />

8<br />

9<br />

10<br />

This conversion kit uses the regular starting shaft and hex coupler to<br />

align the clutch to the clutchbell. Clean both the starting shaft and the<br />

inside race of the bearing inside the clutchbell and the inside race of<br />

the top starting shaft bearing. Apply a small amount of red threadlock<br />

positioned just above where the bottom clutchbell bearing will sit<br />

on the starting shaft. Slide the starting shaft up through the bearing<br />

blocks. Apply a small amount of medium threadlock to the top of the<br />

starting shaft and slide the hex coupler in place aligning the flat spot<br />

with one of the holes. Apply medium threadlock to the two M4x4 set<br />

screws and tighten in place.<br />

11<br />

CNM4x4SS<br />

12<br />

CNM3x8CS<br />

M3 CNM3LOCK<br />

CNBB511<br />

CNBB513<br />

CNBB1019<br />

13<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

Page 5<br />

HW6002 Hex Starter Adapter( 六 角 启 动 头 )<br />

1<br />

CNM4X4SS M4x4 Set Screw( 无 头 内 六 角 螺 丝 ) 2<br />

CNBB513 5X13X4 Bearing( 轴 承 ) 1<br />

HN7083* L=60.5mm Hex Mounting Bolt( 六 角 铝 柱 ) 2<br />

HN7083* Clutch Bearing Block( 离 合 器 轴 承 座 ) 2<br />

CNM3LOCK M3 Locknut(M3 防 松 螺 母 )<br />

2<br />

CNM3X8CS M3X8 Cap Screw( 杯 头 螺 丝 )<br />

2<br />

HN6007* Clutch Nut( 离 合 器 齿 轮 螺 母 ) 1<br />

CNBB1019 10X19X5 Bearing( 轴 承 )<br />

1<br />

HW6043B7 16T Clutch Gear(16 齿 离 合 器 齿 轮 ) 1<br />

HW6013G3 Clutch Bell Assembly 67mm( 离 合 器 罩 ) 1<br />

CNBB511 5X11X4 Bearing( 轴 承 )<br />

1<br />

HW6006T7 Start Shaft( 启 动 轴 )<br />

1


BEARING BLOCKS & ELEVATOR ARM<br />

T700 GASSER CONVERSION<br />

File or Shave<br />

TOP DOWN VIEW<br />

1<br />

10mm<br />

Elevator Lever<br />

2<br />

3<br />

1mm<br />

Main Shaft<br />

4<br />

5<br />

6 7<br />

8<br />

Use a file or a dremel tool to shave the elevator<br />

arm as indicated. Remove about 1mm depth and<br />

10mm wide of material from the arm.<br />

9<br />

11<br />

10<br />

CNBB1224<br />

CNM3x6BHCS<br />

Ø5X8.5<br />

CNM4x4SS<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

HN7033* Elevator Ball Link( 升 降 臂 连 杆 头 )<br />

1<br />

HN7033* Elevator Arm( 升 降 控 制 臂 )<br />

1<br />

CNM2.5X8CS M2.5X8 Cap Screw( 杯 头 螺 丝 )<br />

1<br />

CNM3X6BHCS M3X6 Button Head Screw( 圆 头 螺 丝 )<br />

2<br />

CNBB0730F 3X7X3 Bearing( 带 边 轴 承 )<br />

2<br />

CNM4X4SS M4x4 Set Screw( 无 头 内 六 角 螺 丝 )<br />

1<br />

HN7033* Elevator Lever( 升 降 连 动 控 制 臂 )<br />

1<br />

HN7033* Linkage Ball C(M3x3.5)( 球 头 C(M3X3.5))5X8.5 2<br />

HN7023A* Control Shaft( 连 动 秆 )<br />

1<br />

CNBB1224 12X24X6 Bearing( 轴 承 ) 2<br />

HN7031* Metal Bearing Block( 金 属 主 轴 固 定 座 )<br />

2<br />

CNBB37F<br />

CNM2.5x8CS<br />

Page 6


FUEL TANK ASSEMBLY<br />

T700 GASSER CONVERSION<br />

9<br />

Pay close attention when assembling the fuel tank.<br />

The vent tube must be bent and facing upwards when<br />

installed into the rubber stopper. There are 3 holes<br />

on the rubber stopper but notice only 2 are through<br />

holes. Cut the fuel line and attach the clunk to the<br />

line. Then attach the fuel line to the short brass tube.<br />

When cutting the fuel line, make sure you have enough<br />

slack in the fuel line so the clunk can reach all corners<br />

of the fuel tank. After installing the shorter brass tube<br />

with the fuel line, install the vent tube. Make sure the<br />

vent tube is positioned to point upwards in the fuel<br />

tank. Once you have everything positioned, slowly turn<br />

the M3.5x24 Phillips screw so that you barely grab<br />

the end of the small cap (#4). Once you insert the<br />

fuel tubing assembly into the tank, it will be very difficult<br />

to get this small cap out if you happen to drop<br />

it within the fuel tank. Making sure you still have the<br />

small cap (#4) attached to the fuel tubing assembly,<br />

push the fuel tubing assembly into the tank and start<br />

tightening the Phillips screw. This will pull the small<br />

cap (#4) closer to the large cap (#2) and expand the<br />

rubber stopper. Once tightened, gently tug on the assembly<br />

to make sure it is properly installed. It should<br />

not come out of the fuel tank.<br />

Bend one of the longer<br />

brass tubes into this<br />

shape. This will be the<br />

vent tube.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

CNM3.5x24ST<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

HI3138B<br />

HI3138B<br />

Tapping Screw( 十 字 紧 固 螺 丝 )M3.5x24<br />

Large Cap( 油 箱 盖 )<br />

1<br />

1<br />

3 HI3138B Rubber Stopper( 油 箱 塞 )<br />

1<br />

4 HI3138B Small Cap( 油 箱 塞 固 定 座 )<br />

1<br />

5 HI3138B Long Tube-straight( 长 直 铜 油 管 )<br />

1<br />

6 HI3138B Pickup Tube-straight( 短 直 铜 油 管 )<br />

1<br />

7 HI3138B Plastic Tubing( 塑 胶 油 管 )<br />

1<br />

8 HI3138B Fuel Tank Set( 吸 油 嘴 )<br />

1<br />

9 HI6139 Fuel Tank( 油 箱 )<br />

1<br />

Page 7


SIDE FRAMES ASSEMBLY<br />

T700 GASSER CONVERSION<br />

10<br />

9<br />

7<br />

5<br />

15<br />

6<br />

8<br />

12 13<br />

11<br />

4<br />

3<br />

2<br />

1<br />

14<br />

球 头 Ø5X8.5<br />

CNBB0510<br />

M3X8 Collar Screw<br />

5x7.5x3<br />

CNBB0950<br />

3x5.5x0.3<br />

CNM3x6CS<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

CNM3LOCK M3 Locknut(M3 防 松 螺 母 )<br />

2<br />

HI6140T7 Fuel Tank Spacer( 油 箱 限 位 块 ) 2<br />

CNM3X8CS M3X8 Cup Screw( 杯 头 螺 丝 )<br />

2<br />

HI6119 Main Frames (R/L)( 左 右 主 体 侧 板 ) 2<br />

H6015B* M3X8 Button Head Collar Screw( 半 圆 头 轴 套 螺 丝 ) 8<br />

HI6116T7 Frame Bearing( 侧 板 轴 承 座 )<br />

2<br />

CNBB0510 5X10X4 Bearing( 轴 承 )<br />

2<br />

CNBB0950 5X9X3 Bearing( 轴 承 )<br />

4<br />

CNM3X5.5FW 3x5.5x0.3 Flat Washer( 平 面 垫 片 )<br />

2<br />

CNM3X6CS M3X6 Cap Screw( 杯 头 螺 丝 ) 2<br />

HN7034* Linkage Ball C(M3x3.5)( 球 头 C(M3X3.5))Ø5X8.5 6<br />

HN7034* Metal Aileron Lever( 金 属 左 右 控 制 摇 臂 )<br />

2<br />

H7023A* 5x7.5x3 Control Shaft Collar( 连 动 杆 套 圈 ) 2<br />

HI6139B Fuel Tank Isolators( 油 箱 垫 圈 )<br />

2<br />

OEM PART* 5x7x0.5 Washer<br />

2<br />

5x7x0.5<br />

Page 8


ELECTRONICS TRAYS<br />

T700 GASSER CONVERSION<br />

8<br />

2<br />

4 5<br />

6<br />

7<br />

1<br />

3<br />

12<br />

9<br />

10<br />

16<br />

14<br />

15<br />

11<br />

13<br />

CA<br />

Ø3xØ4.8x0.3<br />

Ø3xØ4.4x3<br />

CNBB0630<br />

CNM2.5x6FHCS<br />

球 头 Ø5X8.5<br />

CNM3x8BHCS<br />

CNM3x14CS<br />

CNM3x12BHCS<br />

Ø3xØ8x2<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

HN7065* Linkage Ball C(M3x3.5)( 球 头 C(M3X3.5))Ø5X8.5 2<br />

CNM3X12BHCS M3X12 Button Head Screw( 圆 头 螺 丝 )<br />

1<br />

CNM3X4.8FW Ø3xØ4.8x0.3 Flat Washer( 平 面 垫 片 )<br />

2<br />

CNBB0630 3X6X2.5 Bearing( 轴 承 )<br />

2<br />

HN6038* Tail Control Arm( 尾 控 制 臂 )<br />

1<br />

HN6038* Ø3xØ4.4x3 Collar( 尾 控 制 臂 铝 套 ) 1<br />

HN6019*<br />

CNM2.5x6FHCS<br />

Frame Mounting Block( 机 身 固 定 块 )<br />

M2.5x6 Flush Head Cap Screws( 斜 头 内 六 角 螺 丝 )<br />

1<br />

4<br />

HW6113T7A<br />

HW6113T7<br />

CNM3X8BHCS<br />

Electronic Board( 电 子 板 )<br />

L=61mm Frame Support Bar( 带 平 面 铝 柱 )<br />

M3X8 Button Head Screw( 圆 头 螺 丝 )<br />

1<br />

2<br />

2<br />

HN7078*<br />

HN7078*<br />

L=61mm Frame Mounting Bolt( 机 身 铝 柱 )<br />

Ø3xØ5x7.3 Canopy Support( 机 头 罩 支 撑 柱 )<br />

2<br />

2<br />

CNM3X14CS M3X14 Cup Screw( 杯 头 螺 丝 )<br />

2<br />

HN7078* Canopy Spacer( 机 头 罩 支 撑 垫 圈 )<br />

2<br />

CN2218S Ø3xØ8x2 M3 Specialty Washer( M3 特 殊 垫 片 ) 2<br />

Page 9


ENGINE ASSEMBLY<br />

1<br />

T700 GASSER CONVERSION<br />

2<br />

6.5x13x18<br />

x13x0.5<br />

3<br />

CNM6x16CS<br />

6.5x13x1<br />

CNLR1018<br />

CNM2.5x8CS<br />

CNM3x4SS<br />

4<br />

5<br />

CNM4x10FHCS<br />

CNM3x6FHCS<br />

CNM2.5x16CS<br />

CNM3x8BHCS<br />

Build the fan by placing Medium threadlock into the threaded holes on the fan<br />

hub (#6). Attach the fan to the hub as shown and install the M3x6 flush head<br />

cap screws making sure the screws fall into the beveled hole on the fan.<br />

7<br />

18<br />

19<br />

17<br />

Notice the<br />

flat spots<br />

6<br />

9<br />

10<br />

8<br />

11<br />

12<br />

13<br />

14<br />

15<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

15<br />

16<br />

17<br />

18<br />

19<br />

20<br />

CNBB1014A<br />

HW6011G3<br />

HI6020B<br />

Clutch One Way Bearing (10mm)( 单 向 轴 承 )<br />

Clutch Shoe 59mm ( 离 合 器 )<br />

Plastic Cooling Shroud( 风 扇 罩 )<br />

1<br />

1<br />

1<br />

CNM6x16CS Cap Screw( 杯 头 内 六 角 螺 丝 )M6x16<br />

1<br />

CNM6.5x13FW Washer( 垫 片 )6.5x13x1<br />

1<br />

HI6012<br />

CNM2.5x8CS<br />

Cooling Fan Hub ( 风 扇 座 )<br />

Cap Screw( 杯 头 内 六 角 螺 丝 )M2.5x8<br />

1<br />

1<br />

HI6011 Two Way Cooling Fan( 风 扇 ) 1<br />

CNM3x6FHCS Flush Head Cap Screws( 斜 头 内 六 角 螺 丝 )M3x6 5<br />

CNM5x10FHCS M5X10 Flush Head Cap Screws( 斜 头 内 六 角 螺 丝 ) 4<br />

CNLR1018 Ultra Short Steel Ball( 球 头 螺 丝 )<br />

1<br />

HW6192B Carburetor Arm( 化 油 器 控 制 臂 )<br />

1<br />

CNM3x4SS Set Screw( 无 头 内 六 角 螺 丝 )M3X4<br />

1<br />

Z231<br />

Engine( 引 擎 )<br />

1<br />

CNM2.5x8CS Cap Screw( 杯 头 内 六 角 螺 丝 )M2.5x8<br />

2<br />

CNM2.5x16CS Cap Screw( 杯 头 内 六 角 螺 丝 )M2.5x16<br />

1<br />

HW6116T7 L=61mm Cooling Shroud Plate Support Bar ( 铝 柱 ) 1<br />

HW6118H3 Cooling Shroud Mounting Plate( 挡 风 板 )<br />

1<br />

CNM3x8BHCS<br />

HW6182<br />

M3x8 Button Head Cap Screw( 圆 头 内 六 角 螺 丝 )<br />

8x13x0.5 Spacer<br />

2<br />

4<br />

When tightening the M6x16 bolt, you can use a piston locking<br />

tool made for gasoline engines or you can remove the spark plug<br />

and stuff nylon rope into the piston hole. This will allow you to<br />

torque the bolt without the engine spinning. NEVER grab the<br />

bottom of the crank shaft where the starter attaches and tighten<br />

the bolt holding fan/clutch hub.<br />

16<br />

20<br />

Once you tighten the M3X10 Flush Head Cap Screws (#10), the Cooling<br />

Shroud Mounting Plate (#18) should be snug and not move. If it can<br />

still shift or moves, then install the 8x13x0.5 spacers (#20). The reason<br />

for this is the chamfer depth found on some Zenoah engines are not<br />

consistent with others, therefore some engines will require the spacers<br />

and some will not.<br />

Page 10<br />

Venturi style intake does not<br />

come with the engine.


LANDING FRAME STRUCTURE<br />

T700 GASSER CONVERSION<br />

When installing the engine assembly to the frames, do not tighten one side<br />

all the way leaving the other side completely loose. Tighten the M4x20 bolts<br />

on either side of the frames evenly moving from one side to the other. Leave<br />

the engine bolts loose for now as you will need to adjust the engine position<br />

once you attach the side frames to this engine assembly.<br />

Make sure to apply medium threadlock to these bolts. After you have installed<br />

the left and right M4x20 bolts, install the front engine block making<br />

sure to use medium threadlock on the M4x20 bolt holding the engine’s head<br />

in place.<br />

CA<br />

1 2<br />

12<br />

13<br />

Install the landing skids onto the landing struts one side at a time.<br />

After installing the landing skids, position, the landing struts on the<br />

skids so that they match up with the mounting positions on the<br />

frames. Place the washers onto the M3x18 cap screws and then apply<br />

medium threadlock. Install the screws through the landing struts<br />

and tighten onto the frames. Turn the landing skids so that the curve<br />

towards the front is facing straight up. Install the four M3x4 set<br />

screws to lock the skids into place. Do not tighten these too much<br />

as you can crack the plastic struts. Lastly, install the landing skid<br />

stoppers.<br />

9<br />

4<br />

5<br />

3<br />

Hint: Leave the front strut’s set screws and the<br />

M3x18 cap screws off. This will allow you to<br />

slide the strut forward giving you access to tighten<br />

the front engine mounting block once you attach<br />

the engine assembly to the side frames.<br />

7<br />

6<br />

8<br />

10 11<br />

CNM3x7FW<br />

CNM2.5x8CS<br />

CNM4x20CS<br />

CNM4x10FW<br />

CNM3x4SS<br />

CNM3x18CS<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

HW6117G3A Front Engine Mounting Block ( 引 擎 固 定 块 ) 1<br />

CNM4x20CS M4X20 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

1<br />

HW6117G30 Landing Gear Frame( 引 擎 座 底 板 ) 1<br />

CNM3x7FW 3x7x1 Washer( 垫 片 )<br />

2<br />

CNM2.5x8CS M2.5x8 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

2<br />

HI6122D Landing Struts( 脚 架 ) 2<br />

CNM3x4SS M3x4 Set Screw( 无 头 内 六 角 螺 丝 )<br />

4<br />

HW3123B Aluminum Skids with Caps ( 脚 架 弯 管 )<br />

2<br />

CNM3x7FW 3X7X1 Washer( 垫 片 )<br />

4<br />

CNM3x18CS M3x18 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

4<br />

HW3123B Skid Caps( 脚 架 塞 )<br />

4<br />

CNM4x20CS M4X20 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

2<br />

CNM4x10FW 4X10X1 Washer( 垫 片 )<br />

4<br />

Page 11


FRAME REINFORCEMENTS<br />

T700 GASSER CONVERSION<br />

1<br />

2<br />

3<br />

4<br />

7<br />

5<br />

6<br />

Radiused edge goes<br />

into the radius on the<br />

frame<br />

11<br />

10<br />

9<br />

8<br />

After sliding the side frame assembly onto the engine frame assembly,<br />

now is the the time to apply medium threadlock to the<br />

M4x20 Cap Screws and tighten them down. Position the engine<br />

and spin the clutchbell by hand making sure it spins freely and<br />

doesn’t catch on the clutch shoe. If it does, you will need to position<br />

the engine within the bottom frame before tightening the<br />

screws. Do not forget to tighten the front screw on the engine<br />

head on top of the front struts.<br />

CNM3x14BHCS<br />

CNM3x10BHCS<br />

CNM3x16BHCS<br />

Ø3xØ5x4<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

HI6116TFS Front Reinforcement Plate(Left) ( 右 机 身 前 侧 板 补 板 强 ) 1<br />

HI6031T7 L=61mm Frame Mounting Bolt( 机 身 铝 柱 )<br />

1<br />

HI6116TFS<br />

CNM3X10BHCS<br />

Front Reinforcement Plate(Right) ( 左 机 身 前 侧 板 补 板 强 )<br />

M3X10 Button Head Screw( 圆 头 螺 丝 )<br />

1<br />

2<br />

CNM3X14BHCS M3X14 Button Head Screw( 圆 头 螺 丝 )<br />

4<br />

HW6117TSF<br />

CNM3X16BHCS<br />

Front Frame Spacer( 机 身 前 侧 板 垫 块 )<br />

M3X16 Button Head Screw( 圆 头 螺 丝 )<br />

2<br />

2<br />

HW6117TS 3x5x4 Aluminum Sleeve( 铝 套 )<br />

2<br />

HW6117TSR<br />

CNM3X14BHCS<br />

Rear Frame Spacer( 机 身 后 侧 板 垫 块 )<br />

M3X14 Button Head Screw( 圆 头 螺 丝 )<br />

2<br />

2<br />

HI6116TRS Boom Support Reinforcement Plate ( 机 身 后 侧 板 补 强 ) 2<br />

Page 12


RECEIVER & CANOPY MOUNT<br />

T700 GASSER CONVERSION<br />

CA<br />

1<br />

3<br />

2<br />

11<br />

4<br />

5 6<br />

7<br />

If you were required to<br />

use the spacers for the<br />

cooling shroud mounting<br />

plate on page 10,<br />

you will need to elongate<br />

these holes by<br />

1mm upwards.<br />

10<br />

9 8<br />

CNM3x8BHCS<br />

CNM2.5x8CS<br />

Ø3xØ5x3<br />

CNM3x15SS<br />

CNM3x10BHCS<br />

M3X8<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

HN7050*<br />

HN7050*<br />

HN6015B*<br />

H70087*<br />

H70087*<br />

CNM2.5x8CS<br />

Receiver Mount ( 接 受 机 座 )<br />

L=60.5mm Hex Mounting Bolt( 六 角 铝 柱 )<br />

M3X8 Button Head Collar Screw( 半 圆 头 轴 套 螺 丝 )<br />

M3X15 Stud( 无 头 全 牙 螺 丝 )<br />

Canopy Standoff( 机 头 固 定 铝 柱 )<br />

M2.5x8 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

1<br />

4<br />

6<br />

2<br />

2<br />

2<br />

7 HI6118T7S Head Fixed Plate( 机 头 固 定 板 ) 1<br />

8 HI6118T L=61mm Aluminum Column( 带 平 面 铝 柱 )<br />

1<br />

9 HW6205 3X5X2 Spacer( 铁 套 )<br />

2<br />

10 CNM3X10BHCS M3X10 Button Head Screw( 圆 头 螺 丝 )<br />

2<br />

11 CNM3X8BHCS M3X8 Button Head Screw( 圆 头 螺 丝 )<br />

2<br />

Page 13


TAIL TRANSMISSION ASSEMBLY<br />

T700 GASSER CONVERSION<br />

1<br />

3<br />

10<br />

2<br />

4<br />

7<br />

5<br />

9<br />

8<br />

6<br />

CNBB1350<br />

M3 CNM3LOCK<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

HN7046* Tail Boom Mount(Left) ( 左 尾 管 固 定 座 ) 1<br />

HN7046* L=60.5mm Hexagonal Bolt( 六 角 铝 柱 )<br />

6<br />

CNBB1350 5X13X4 Bearing (5x13x4 轴 承 )<br />

2<br />

HN7043* Front Drive Gear Assembly( 尾 传 动 导 输 出 轴 组 ) 1<br />

HN7043* Tail Boom Mount(Right) ( 右 尾 管 固 定 座 )<br />

1<br />

CNM3LOCK M3 Locknut(M3 防 松 螺 母 )<br />

4<br />

HN7043* Front Umbrella Gear( 前 轴 传 伞 齿 轮 )<br />

1<br />

CNBB1218 12X18X4 Bearing (12x18x4 轴 承 )<br />

2<br />

HN7047* Tail Boom ( 尾 管 )<br />

1<br />

CNM3x14CS M3x14 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

4<br />

CNM3x14CS<br />

Page 14


TAILBOOM & SUPPORTS<br />

T700 GASSER CONVERSION<br />

1<br />

5<br />

4<br />

2<br />

6<br />

3<br />

Ø4xØ6x4<br />

CNM4x20CS<br />

M3X8<br />

4x10x1<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

HN6015B*<br />

HN7055A*<br />

CNM4x20CS<br />

HN7055A*<br />

HN7048*<br />

M3X8 Button Head Collar Screw( 半 圆 头 轴 套 螺 丝 )<br />

Tail Boom Brace( 尾 管 支 撑 架 )<br />

M4x20 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

4x6x4 Aluminum Sleeve( 铝 套 )<br />

L=61mm Frame Mounting Bolt( 机 身 铝 柱 )<br />

4<br />

2<br />

2<br />

2<br />

1<br />

6 HN7055A* 4x10X1 Washer<br />

2<br />

Page 15


MAIN GEAR ASSEMBLY<br />

T700 GASSER CONVERSION<br />

1<br />

Drop some medium threadlock into the<br />

six holes on the main gear case. Then<br />

use the M3x8 button head cap screws<br />

and install through the main gear case.<br />

Make sure to use threadlock sparingly<br />

as to not get excess threadlock onto<br />

the plastic gear.<br />

2<br />

If in the future your one-way bearing or<br />

sleeve is worn or damaged, it is highly<br />

recommended to replace the sleeve and<br />

one-way bearing hub at the same time.<br />

3<br />

4<br />

CNM3x8BHCS<br />

CNM2.5x8CS<br />

CNBB1521<br />

5<br />

6<br />

7<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

CNM3X8BHCS<br />

HI6057T7<br />

HN7002*<br />

HN7002<br />

CNBB1521<br />

HN7002*<br />

HN7002*<br />

HN7002*<br />

CNM2.5x8CS<br />

HN7020*<br />

M3X8 Button Head Screw( 圆 头 螺 丝 )<br />

103T Main Gear(103 齿 齿 轮 )<br />

Main Shaft Auto Sleeve( 主 齿 轮 铁 套 )<br />

One-Way Bearing Cover( 单 向 轴 承 上 盖 )<br />

15x21x4 Bearing ( 轴 承 )<br />

One-Way Bearing Collar( 单 向 轴 承 外 环 )<br />

One-Way Bearing ( 单 向 轴 承 )<br />

One-Way Bearing Mount( 单 向 轴 承 下 盖 )<br />

M2.5x8 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

150T Tail Drive Gear( 尾 驱 动 齿 轮 )<br />

6<br />

1<br />

1<br />

1<br />

2<br />

1<br />

1<br />

1<br />

6<br />

1<br />

8<br />

9<br />

10<br />

Page 16


MAIN SHAFT TO MAIN GEAR ASSEMBLY<br />

T700 GASSER CONVERSION<br />

5<br />

7<br />

6<br />

Use the main shaft spacers provided originally with the<br />

TREX 700 kit to shim the main shaft. Once the right<br />

thickness spacer is chosen, pull up on the head to ensure<br />

there is no play between the main shaft and the main<br />

gear hub.<br />

1 2<br />

3<br />

4<br />

CNM3x10BHCS<br />

CNM4LOCK<br />

12x16<br />

CNM4x27CS<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

HW6114T7 Frame Reinforcement (Right)( 左 金 属 机 身 补 强 板 ) 1<br />

CNM3X10BHCS M3X10 Button Head Screw( 圆 头 螺 丝 )<br />

6<br />

CNM4X27CS M4x27 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

1<br />

CNM4LOCK M4 Lock-nut(M4 螺 母 )<br />

1<br />

HW6114T7<br />

HN7010-1*<br />

Frame Reinforcement (Left)( 右 金 属 机 身 补 强 板 )<br />

Main Shaft( 主 轴 )<br />

1<br />

1<br />

HN7075* Main Shaft Spacer<br />

1<br />

Page 17


PUSHROD MEASUREMENTS<br />

T700 GASSER CONVERSION<br />

1<br />

2<br />

4<br />

3<br />

HEL PFUL TOOL<br />

5<br />

PART# CN2255: CONTROL ROD SETUP GAUGE<br />

33<br />

42<br />

66<br />

59<br />

72<br />

92<br />

75<br />

87<br />

108<br />

2<br />

3<br />

No. Part # Description Qty<br />

1 HN7058* Ball Link( 连 杆 头 )<br />

20<br />

2 HN7064* L=42mm Linkage Rod( 连 杆 ) 2<br />

3 HN7064* L=72mm Linkage Rod( 连 杆 ) 2<br />

4 HN7064* L=87mm Linkage Rod( 连 杆 ) 2<br />

5 HN7064* L=260mm Linkage Rod( 连 杆 ) 1<br />

5 HN7064* L=243mm Carbon Fiber Tube( 碳 纤 管 ) 1<br />

6 HN7064* L=90mm Linkage Rod( 连 杆 ) 1<br />

4<br />

7<br />

6<br />

76<br />

90<br />

6<br />

109<br />

243<br />

260<br />

280<br />

Page 19<br />

5


MUFFLER & ESSENTIALS<br />

T700 GASSER CONVERSION<br />

The muffler is not an included item. It is an optional item that<br />

offers better performance but the stock can muffler from the<br />

engine can be used.<br />

1<br />

2 3<br />

6<br />

5<br />

4<br />

8<br />

7<br />

10<br />

9<br />

CNM3x4SS<br />

CNM5x20CS<br />

No. Part #<br />

Description Qty<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

NOT INCLUDED Gyro ( 陀 螺 仪 )<br />

1<br />

NOT INCLUDED<br />

NOT INCLUDED<br />

NOT INCLUDED<br />

Anti-vibration Pad ( 防 震 垫 )<br />

Battery( 电 池 )<br />

Ties( 束 带 )<br />

1<br />

1<br />

1<br />

CN3071 M5X20 Cap Screw( 杯 头 内 六 角 螺 丝 )<br />

2<br />

CN3071 M5X8 Lock Washer( 弹 簧 垫 片 )<br />

2<br />

CN3071 Speed Torpedo V2 Muffler( 排 气 管 )<br />

1<br />

CNM3x4SS M3x4 Set Screw( 无 头 内 六 角 螺 丝 )<br />

2<br />

NOT INCLUDED Receiver( 接 受 机 )<br />

1<br />

NOT INCLUDED Tubing( 油 管 ) 2<br />

Page 20


80<br />

MOUNTING CANOPY<br />

T700 GASSER CONVERSION<br />

3<br />

4<br />

5<br />

2<br />

1<br />

30<br />

In order to use the original canopy,<br />

you will need to trim as indicated.<br />

These measurements<br />

are in millimeters.<br />

Congratulations on finishing the build of the gasser conversion for your T700. Please follow your instruction manual on setting up<br />

your transmitter and gyro systems. Also it is very important that you follow the instructions included with the Zenoah engine for<br />

the break in process and finally tuning the engine. If the steps are not followed your engine will not perform at it’s optimum levels.<br />

3x8x1<br />

CNM3x12CS<br />

No. Part #<br />

Description Qty<br />

1 CNM3X12CS M3X12 Cap Screw( 圆 头 螺 丝 )<br />

2<br />

2 HN7077* Canopy Mount( 机 头 固 定 座 )<br />

2<br />

3<br />

4<br />

HC7002*<br />

HN7059*<br />

Canopy( 机 头 )<br />

Canopy Grommet ( 橡 皮 环 )<br />

1<br />

4<br />

5 OEM PART* 3X8X1 Washer<br />

2<br />

Page 21


PERSONAL BUILD NOTES<br />

T700 GASSER CONVERSION<br />

Page 22

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!