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EYE ON DESIGN<br />
CFD to Assess SSP’s<br />
Crew Boat Docking Tunnel<br />
BY JOOP HELDER<br />
MARIN combined CFD with fast-time<br />
simulations and intensive testing on<br />
its bridge simulator to explore the full<br />
potential of the new SSP HUB.<br />
To save on costly helicopter crew<br />
transport, SSP Offshore took a<br />
good look at its SSP Plus design<br />
and decided to add a large crew boat<br />
docking tunnel, running straight through<br />
the center of the big round floater. The<br />
tunnel allows fast sailing crew boats to<br />
dock inside the HUB, thereby cutting out<br />
helicopter transfers. MARIN was put to<br />
work testing the HUB design to make<br />
sure a safe crew boat entry into the unit<br />
was possible under extreme operational<br />
conditions. A multi-stage campaign was<br />
required, ranging from CFD calculations<br />
to determine the complex interaction of<br />
the HUB’s exceptional design with the<br />
environment, to intensive simulation exercises<br />
on the bridge simulator with experts<br />
from SSP, Austal and MARIN.<br />
To be located offshore Brazil, the SSP<br />
HUB features an omni-directional shape<br />
and the ability to rotate, thereby redirecting<br />
its tunnel position depending on the<br />
environmental conditions. If beneficial,<br />
the tunnel can be closed by weather tight<br />
doors on the wave-ward side of the unit.<br />
Safe Crew Bboat Entry<br />
One of the key questions SSP needed<br />
answering was whether the HUB was<br />
able to accommodate safe crew boat<br />
entry in the harsh environmental conditions<br />
of the Santos Basin. For this, the<br />
unique design of the shallow docking<br />
tunnel running through the floater could<br />
be a determining factor. Waves typically<br />
change their height, length and direction<br />
when travelling over a sudden transition<br />
from deep to shallow water, and could<br />
thereby hamper the crew boat pilot during<br />
entry into the tunnel. Current and<br />
wind travelling around the HUB, and<br />
possibly through the tunnel, could further<br />
restrict the approach and docking<br />
operation. By using a combination of<br />
CFD tools, MARIN set out to study the<br />
complex wave, wind and current flow<br />
phenomena that occur around the entrance<br />
of the HUB tunnel. As these flows<br />
are driven by non-linear effects, conventional<br />
linear potential flow tools are<br />
simply not capable of capturing the flow<br />
details with enough accuracy.<br />
Environmental Conditions<br />
Wind and current velocities inside and<br />
outside the HUB were computed using<br />
ReFRESCO, for both a completely open<br />
tunnel and a tunnel that was closed on<br />
the side affected by the environment.<br />
For a range of environmental conditions<br />
flow fields could be visualized in detail<br />
and showed recirculation, shielding and<br />
intensification zones. The results will<br />
allow SSP to anticipate environmental<br />
directions, for which the CFD predicted<br />
strong cross flows at the entrance of the<br />
tunnel, by using the rotating capabilities<br />
of HUB.<br />
To get a better understanding of the<br />
wave patterns inside the docking tunnel,<br />
unsteady wave simulations were<br />
performed using ComFLOW. Special<br />
attention was paid to possible resonant<br />
wave modes inside the tunnel. The results<br />
of the CFD provided SSP with critical<br />
wave amplification factors inside the<br />
tunnel, together with the environmental<br />
conditions for which these amplifications<br />
occur. With this knowledge, SSP<br />
can set criteria for redirecting the HUB,<br />
using the weather tight tunnel doors and<br />
possibly other mitigation means to avoid<br />
large water motions inside the tunnel.<br />
Simulation Study<br />
To provide SSP with the answers it<br />
is looking for, the knowledge obtained<br />
from the CFD simulations were only<br />
half of the equation. The capabilities of<br />
the Austal Trimaran crew boat and captain<br />
also had to be taken into account. To<br />
that end, a realistic and fast-time simulation<br />
model of the HUB, environment<br />
and crew boat was developed and put<br />
to the test on MARIN’s bridge simulator.<br />
To achieve realistic simulation exercises,<br />
the environmental conditions on<br />
the simulator were tuned using the CFD<br />
simulations and a detailed model of the<br />
interior of the tunnel was made including<br />
moveable fenders that guide the vessel<br />
into the tunnel. An accurate maneuvering<br />
model of the trimaran was created<br />
in cooperation with Austal. With the use<br />
of the CFD results the HUB’s rotational<br />
capabilities and weather tight doors were<br />
exploited to the maximum to create the<br />
optimum entry condition for any given<br />
environment.<br />
In the end, a week of extensive simulations<br />
found that the SSP HUB was indeed<br />
able to accommodate a safe entry in<br />
the harshest environments – a conclusion<br />
made possible by a unique combination<br />
of CFD analysis, real-time simulations<br />
and comprehensive simulator exercise.<br />
The Author<br />
Joop Helder is Project Manager of the<br />
Offshore Department of MARIN. MARIN<br />
offers simulation, model testing, fullscale<br />
measurements and training programs,<br />
to the shipbuilding and offshore<br />
industry and governments.<br />
e. j.helder@marin.nl<br />
w. www.marin.nl<br />
14 Maritime Reporter & Engineering News • SEPTEMBER 2015