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OFFSHORE ENERGY<br />
FPSO<br />
Guide to Life<br />
Extension<br />
By William Stoichevski<br />
There are new-builds, and there are conversions. In lean<br />
times, there’s also “life-extension” for FPSOs increasingly<br />
seen as the best hope of developing oilfi elds too<br />
pricy as platform projects. Life extension is about making<br />
fi rst-time money, cutting costs or continuing to earn when a<br />
fi eld or fl oater enters a new stage. It’s also about safety. Life<br />
extension involves major, multiyear considerations for operators<br />
and FPSO contractors, and for all approaches to longer<br />
life, history is the great decider.<br />
42 Maritime Reporter & Engineering News • SEPTEMBER 2015<br />
“Inspect, never expect,” urges Ketil<br />
Hox, Teekay Petrojarl’s FPSO startup<br />
manager for the North Sea. The<br />
chemical engineer with two decades of<br />
Kvaerner (Aker Solutions) process experience<br />
oversees production units as<br />
they become producers. A major area of<br />
concern for Hox is also “safe late-life”,<br />
which in the language of the NORSOK,<br />
the Norwegian contract standard, means<br />
managing “barriers” to disaster. Good<br />
safety strictures, good equipment, good<br />
people and a sea-safe vessel are all “barriers”.<br />
Backing up Hox is Shell’s Penguins<br />
FPSO lead, Ali Anaturk, a respected<br />
industry voice. He explains how safety<br />
barriers might be compromised from the<br />
get-go if start-up happens to involve a<br />
late-life FPSO or someone’s field lifeextension<br />
project. Three decades of experience<br />
on four continents — at Bonga,<br />
the new-build FPSO Bonga South West,<br />
Penguins and others — has taught him<br />
that danger lurks in all life-extension<br />
propositions. He’s put that experience<br />
into print, writing voluminously about<br />
FPSO design, hydrodynamics and offshore<br />
structures. When he speaks, slowly<br />
at first and under intense nearby lighting,<br />
it’s about the unnerving evidence he’s<br />
seen from the burdensome legal standpoint<br />
of an operator examining a lifeextension<br />
candidate.<br />
With the average life of the world<br />
FPSO fleet between 15 and 20 years,<br />
“Some are fast approaching their design<br />
life,” Anaturk says. Of the 164 FP-