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PRODUCT FEATURES<br />

Tenneco: Large Engine SCR System<br />

Tenneco was awarded three product<br />

design assessment (PDA)<br />

certificates from the American<br />

Bureau of Shipping for its new selective<br />

catalytic reduction (SCR) system<br />

for large engines. The PDA certificates<br />

cover key components of the system, including<br />

the complete dosing and control<br />

system, injectors, load sensors and the<br />

human machine interface (HMI) remote<br />

monitor, as well as catalyst and reactor<br />

hardware configurations for both EPA<br />

and IMO applications.<br />

Tenneco’s SCR after treatment system<br />

features a complete dosing control solution<br />

specifically designed for marine<br />

engine applications up to 7,500 kW or<br />

10,000 hp. The system is designed to enable<br />

propulsion and auxiliary engines to<br />

meet EPA Tier IV and IMO Tier III regulatory<br />

requirements and provide precise<br />

and reliable delivery of liquid urea via<br />

a proprietary, high-performance injector<br />

design, a precision mechatronic fluid<br />

delivery pump and customizable remote<br />

monitoring and controls.<br />

In the past year, the company has conducted<br />

a series of field tests to demonstrate<br />

how the system’s form, fit, function<br />

and performance capabilities can be<br />

integrated into a vessel’s engine and control<br />

architecture. Field tests were conducted<br />

in 2014 on a 224 ft. Great Lakes<br />

training vessel powered by four 800 hp,<br />

circa 1984 Tier 0 engines. In a series of<br />

validation tests, including the ISO 8178<br />

E2 cycle, when one of the engines was<br />

outfitted with the after treatment system,<br />

the engine met all criteria for IMO Tier<br />

III including NOx and SOx. In 2015, additional<br />

field tests are currently underway<br />

on a similar training vessel in the<br />

Gulf of Mexico powered by the same<br />

type of engines.<br />

SCR System Features<br />

The SCR system’s modular design enables<br />

seamless integration for a broad<br />

range of engine sizes and works with<br />

electrically or mechanically controlled<br />

engines. It has been validated for durability<br />

and all components are easy to<br />

maintain and service without the need<br />

for special tools.<br />

The fluid delivery system with dosing<br />

control software is capable of managing<br />

multiple injection points and sensors.<br />

The system can support urea flows up<br />

to 120 meters, which enables a wide array<br />

of installation options. Airless urea<br />

injection provides high dosing accuracy<br />

and consistency without the need for<br />

designated compressed air.<br />

The system’s Human Machine Interface<br />

(HMI) can be accessed on the front<br />

of the fluid delivery box or remotely via<br />

a touch screen tablet. It features an easyto-use<br />

interface to access onboard diagnostic<br />

functions and to monitor all system<br />

parameters including but not limited<br />

to NOx reduction performance and urea<br />

concentration levels in real time.<br />

TS General Rudder is powered by four, 1982 Caterpillar 800 hp, tier 0 diesel engines.<br />

66 Maritime Reporter & Engineering News • SEPTEMBER 2015

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