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The set-up menu Accessing the setup-menu "MIG/MAG standard / pulsed-arc welding", "TIG welding", "Manual electrode welding" and "2nd" process N.B.! The mode of functioning is explained here with the reference to the "MIG/MAG standard welding" process. The procedure for changing other parameters is identical. - Plug in the mains plug - Shift the mains switch into the "I" position - Use the Process button to select the ”MIG/MAG welding” process. - Use the MIG/MAG mode button to select the "MIG/MAG standard program-mode". - Press down and hold the MEM button - Press the Process button - Release the MEM button The power source is now in the set-up menu for the function ”MIG/MAG standard welding”, and the first parameter GPr (Gas pre-flow time) is displayed. "Special 2-step mode for automatic interface", "Aluminium 4-step" mode and "Spot welding" N.B.! The mode of functioning is explained here with the reference to the "Aluminium 4-step" process. The procedure for changing other parameters is identical. - Plug in the mains plug - Shift the mains switch into the "I" position - Use the Process button to select the ”MIG/MAG welding” process. - Use the Torch mode button to select the "Aluminium 4- step" process. - Press and hold the MEM button - Press the Torch mode button - Release the MEM button The power source is now in the set-up menu of the Torch mode ”Aluminium 4-step”, and the first parameter I-S (Starting current) is displayed. Changing the parameter - Use the Process button to select the desired parameter - Use the adjusting dial to alter the value of the parameter Exit the set-up menu - Press the MEM button N.B.! Any alterations you have made will be activated when you change a parameter and/or exit the set-up menu. Parameters for "MIG/MAG standard / pulsedarc welding" process GPr... Gas pre-flow time ... 0 - 9.9 s, Factory setting: 0,1 s. GPo... Gas post-flow time ... 0 - 9.9 s, Factory setting: 0,5 s. Fdc... Soft-start ... AUT / OFF / 0,5 - maximum (e.g. 22.0 m/min), Factory setting: AUT wirespeed N.B! If Fdc is set to AUT (automatic), the value from the welding program databank is used. If Fdc values are set manually and these values are faster than the wirefeed speed that was set for the welding operation: - the speed at which the wire is actually fed during feedercreep will be the same as the wirefeed speed that was set for the welding operation Fdi ... Inching speed ... 0 - maximum wirespeed (e.g. 22.0 m/ min), Factory setting: 10 m/min bbc ... Burn-back ... +/- 0.20 s, Factory setting: 0 FAC... Factory ... Reset the welding machine to factory settings Press and hold the MEM button for 2 seconds to reset the machine to its original (i.e. factory) settings. If the display reads “PrG”, then the welding machine has been reset. Warning! When you re-set the welding machine, all the personal settings you may have made in the Set-up menu: Level 1 will be lost. N.B! When you reset the welding machine, jobs are not deleted, but continue to be stored in the memory. The functions in the second level of the set-up menu (2nd) are not deleted either. Exception: The “Ignition time-out” parameter (ito). 2nd ... Second level of the set-up menu (see the section headed “The setup menu: Level 2”) Parameters for "TIG welding" 2nd ... Second level of the set-up menu (see the section headed “The setup menu: Level 2”) Parameters for "Manual electrode welding" process N.B! When you re-set the welding machine, - for the MIG/MAG standard / pulsed-arc welding process, - with the parameter Factory (FAC), - the parameters Hot-current time (Hti) and Hot-start current (HCU) will also be reset. Hti ... Hot-current time ... 0 - 2.0 s, Factory setting: 0.5 s HCU...Hot-start current ... 0 - 100 %, Factory setting: 50 % 2nd ... Second level of the set-up menu (see the section headed “The setup menu: Level 2”) 50
Special 2-step mode for robot interface N.B.! The parameters for the “Special 2-step mode for robot interface” are available when a robot interface or a field-bus coupler for robot control is connected up to the LocalNet. I-S ... Starting ... 0 - 200 % of the welding current Factory setting: 135 % SL ... Slope ... 0.1 - 9.9 s, Factory setting: 1.0 s I-E ... End current ... 0 - 200 % of the welding current Factory setting: 50 % t-S ... Duration of starting current ... OFF / 0.1 ... 9.9 s Factory setting: OFF t-E ... Duration of end current ... OFF / 0.1 ... 9.9 s Factory setting: OFF N.B.! The above parameters are illustrated by a graph in the section headed “MIG/MAG welding”. Parameters for "Aluminium 4-step" mode I-S ... Starting current ... 0 - 200 % of welding current Factory setting: 135 % SL ... Slope ... 0.1 - 9.9 s, Factory setting: 1 s. I-E ... End current ... 0 - 200 % of welding current Factory setting: 50 % Parameters for "Spot welding" mode SPt ... Spot-welding time ... 0,1 - 5,0s, Factory setting: 1.0s 2nd - Second level of Set-up Menu The following functions are located in a second menu level: - PPU (push-pull unit) - C-C (cooling unit cut-out) - Ito (ignition time-out) Changing to the second menu level (2nd) - Choose the parameter “2nd”, as described in the sections headed "Acessing the setup-menu" - Press and hold the MEM button - Press the Process button - Release the MEM button The power source is now in the second menu level (2nd) of the set-up menu. The function “PPU” (Push-Pull Unit) is now displayed. Select function - Select the required function with the Process button - Set up the function as described in the following sections Exit from the second menu level (2nd) - Press the MEM button N.B! Any changes only become active if you switch to a different function or exit from the second menu level (2nd). PPU... Push-Pull Unit (see the section headed “Push-Pull Unit”) C-C ... Cooling unit cut-out ... ON / OFF / Aut Factory setting: Aut (automatic) Ito ... Ignition Time-Out ... OFF / 5 ... 100 mm length of wire is fed until the safety cut-out is triggered, factory setting: OFF 51
Page 1 and 2: TotalArc 2 3000 / 4000 / 5000 BETR
Page 3 and 4: Sicherheitsvorschriften Allgemeines
Page 5 and 6: Allgemeines Prinzip der TOTAL ARC 2
Page 7 and 8: Taster Schweißbrenner-Betriebsart
Page 9 and 10: Stromquelle TotalArc² 4000 / 5000
Page 11 and 12: Fernbedienung RC 2 Einstellregler S
Page 13 and 14: Punktieren Die Betriebsart „Punkt
Page 15 and 16: Verbindungsschlauchpaket an Drahtvo
Page 17 and 18: MIG/MAG-Schweißen Achtung! Vor Ers
Page 19 and 20: Job-Betrieb Der Job-Betrieb erhöht
Page 21 and 22: Das Setup-Menü In das Setup-Menü
Page 23 and 24: PushPull-Unit Der Abgleich der Push
Page 25 and 26: Stromquelle TotalArc 2 3000 / 4000
Page 27: Technische Daten Achtung! Ist das G
Page 30 and 31: Dear Castolin Customer This brochur
Page 32 and 33: - When hoisting the wirefeed unit b
Page 34 and 35: Description of control panel Fig.2
Page 36 and 37: Controls and connections Power sour
Page 38 and 39: DS III wire feeder Fig.5e Rear view
Page 40 and 41: Torch operating modes N.B.! For inf
Page 42 and 43: Starting to use the welding machine
Page 44 and 45: Warning! The coolant circulation mu
Page 46 and 47: Manual The Manual mode is a MIG/MAG
Page 48 and 49: Job mode The “Job Mode” enhance
Page 52 and 53: PushPull Unit The PushPull unit mus
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Page 56 and 57: Technical Data Warning! If the mach
Page 58 and 59: Cher client de Castolin La présent
Page 60 and 61: d‘explosion, une réglementation
Page 62 and 63: Description du panneau de commande
Page 64 and 65: Éléments de commande et raccords
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Page 68 and 69: Modes de service de la torche Remar
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Page 72 and 73: Attention ! Lorsque l‘appareil es
Page 74 and 75: Manuel Le mode Manuel est un mode d
Page 76 and 77: Mode travail Le mode travail améli
Page 78 and 79: Le menu Setup Entrer dans le menu S
Page 80 and 81: Unité PushPull L‘ajustage de l
Page 82 and 83: Source de courant TOTAL ARC 2 3000
Page 84 and 85: Caractéristiques techniques Attent
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Page 88 and 89: vuto una preparazione specifica. -
Page 90 and 91: Descrizione del pannello di comando
Page 92 and 93: Comandi e attacchi Fonte elettrica
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Attenzione! Controllare ad interval
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Funzionamento manuale Il funzioname
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Funzione lavorazione La funzione la
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Il menù di settaggio Come entrare
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Unità PushPull Il bilanciamento de
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Fonte elettrica TOTAL ARC 2 3000 /
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Dati tecnici Attenzione! Se l‘app
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Distinguido cliente de Castolin El
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- Las uniones soldadas sujetas a ex
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Descripción del panel de control I
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Elementos de manejo y conexiones Fu
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Devanadera de alambre DS III Ilustr
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Modos de operación del soplete ¡N
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Puesta en marcha de la máquina de
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¡Atención! Durante el funcionamie
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Manual El modo de operación Manual
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Operación con tareas La operación
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El menú Setup Para pasar al menú
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Unidad PushPull Antes de realizar c
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Fuente de corriente TOTAL ARC 2 300
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Datos técnicos ¡Atención! Si su
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TotalArc² 3000
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TotalArc² 4000 / 5000
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Ersatzteilliste Spare Parts List Li
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Pos. Bezeichnung Designation Désig
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Ersatzteilliste Spare parts list Li
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2-ROLLENSYSTEM 2-WHEEL-DRIVE SYSTEM
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