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2 day Training programme Cement Plnt Lubricants

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<strong>Cement</strong> Plant<br />

<strong>Lubricants</strong><br />

A 2 <strong>day</strong> training<br />

<strong>programme</strong><br />

<strong>Training</strong> <strong>programme</strong> - <strong>Cement</strong> Plant <strong>Lubricants</strong><br />

M Hussam Adeni – Tribologist<br />

Chemical Engineer and ICML certified Machinery Lubricant Specialist<br />

Certified Level I Machinery Lubricant Analyst, equivalent to category I of ISO 18436-4.<br />

ExCastrol India


Day 1 – <strong>Cement</strong> Plant <strong>Lubricants</strong><br />

This a basic 2 <strong>day</strong> <strong>programme</strong>, with <strong>Lubricants</strong> as the back drop.<br />

Assemble and registration – 9:00 AM to 9:30 AM<br />

Morning Tea: 11:15 – 11:30 AM<br />

Lunch 12:30 – 1:00 PM<br />

Afternoon Tea 3:30 PM – 3:45 PM<br />

Close: 5:15 PM<br />

1. Preamble –<br />

http://www.slideshare.net/hussam57/cement-plant-lubrication<br />

2. Introduction –<br />

All participants – 2 min each<br />

3. Quiz –<br />

a small 10 min test to test basic knowledge of <strong>Lubricants</strong>.<br />

4. Intro - List of <strong>Cement</strong>s plants in India and capacities<br />

– (data to be collated)<br />

5. Lubrication in cement plant can be classified into 4 areas;<br />

a) Limestone Quarrying/Mining: Equipment wise Lube requirements<br />

b) Power Plant: Fuel wise lube requirement<br />

c) Process - typically Hydraulic and gear box driven with high temp greasing<br />

d) Girth Gear lubrication. – Specialized Open gear application with atomised<br />

lubrication.<br />

4. Typical consumption cement Plant<br />

- Annual Lube consumption. (Data to be collated)<br />

5. Lubricant & Lubrication<br />

- 56 slides<br />

6a. Typical tests for lubricants<br />

- 34 slides


Day 2 – <strong>Cement</strong> Plant <strong>Lubricants</strong><br />

Assemble – 9:15 AM to 9:30 AM<br />

Morning Tea: 11:15 – 11:30 AM<br />

Lunch 12:30 – 1:00 PM<br />

Afternoon Tea 3:30 PM – 3:45 PM<br />

Close: 5:15 PM<br />

6b. Continuation of - Typical tests for lubricants<br />

- 34 slides ( cont.. from Day 1)<br />

7. Notes /discussions on PDS and MDS<br />

How to read and comprehend PDS and MSDS – 30 min open session<br />

8. Hydraulic Oil Trainer<br />

Types and constituents of Hydraulic Oils - 2 hr (1 hrs pre-lunch and 1 hr post<br />

lunch session)<br />

9. Gear Oil trainer<br />

Types and constituents of Gear Oils - 1 and half hr post tea lunch session<br />

10. General session<br />

Creating Equivalent chart<br />

Lubrication survey<br />

Sampling<br />

Oil analysis<br />

Trouble shooting and Laymen tests


Instructor Profile<br />

Lubricant Specialist<br />

Name<br />

Edu. Qualification<br />

Certification<br />

M Hussam Adeni<br />

B Tech : Chemical Engineer – Andhra University School of Chemical Engineering,<br />

Visakapatnam, Andhra Pradesh.<br />

Industrial Marketing – IIM-B<br />

Level I Machinery Lubricant Analyst, equivalent to category I of ISO 18436-4.<br />

Memberships Society of Tribologists and Lubrication Engineers – STLE (www.stle.org) since 2005<br />

International Council for Machinery Lubrication (ICML) – (www.lubecouncil.com)<br />

Life member ( # 5235) – Tribology Society of India (TSI) – (www.tribologyindia.org)<br />

Work Experience Indrol, Castrol India, BPCastrol, Castrol Industrial <strong>Lubricants</strong> – 1983 to 2001<br />

Sr. Business Manager – Castrol SBU <strong>Cement</strong> Bricks and Glass Ind. - 1999-2000<br />

Tech Manager & Tribologist –Mackay Group and PG group, Singapore & Manila - 2009/10<br />

Distributor for Boron CLS Bond – (http://www.themackaygroup.com.ph/mge-boron.html)<br />

Lubricant Specialist & Business Head. Malaysian Base Oil Trader, Petro Nuhr Trading Co., Ltd.,<br />

Chennai - Jan 2012 to March 2013.<br />

Lubricant Specialist Reza Group., Jeddah, Saudi Arabia – Oct 2014 – Oct 2015<br />

http://www.rezagroup.com/1/Companies/chemicals/RezaIndustrialSolutionProOneLube.aspx<br />

<strong>Training</strong> Experience<br />

Accredited Trainer 2005-6 – APSCHE (www.apsche.org)<br />

Trainer for Vas Tribology ( Noria associates in India) - http://lubrication-institute.com/- 2014<br />

Seminars and Lubricant<br />

<strong>Training</strong> delivered Vasavdatta <strong>Cement</strong>s, Kesoram <strong>Cement</strong>s, Rajashree <strong>Cement</strong>s, Mawluh Cherra <strong>Cement</strong>s,<br />

(while with Castrol) Madras <strong>Cement</strong>s, India <strong>Cement</strong>s, ACC, L&T <strong>Cement</strong>s, Panyam <strong>Cement</strong>s, Priyadarshiny <strong>Cement</strong>s,<br />

Sri Vishnu <strong>Cement</strong>s, Malabar <strong>Cement</strong>s, JK Udaipur Udyog, Maihar <strong>Cement</strong>s, Diamond <strong>Cement</strong>s,<br />

Grasim <strong>Cement</strong>s, Century <strong>Cement</strong>s, Saurashtra <strong>Cement</strong>s, Prism <strong>Cement</strong>s, JP Rewa,<br />

Blogs – <strong>Lubricants</strong><br />

Slideshare Analytics<br />

http://www.thetruthaboutcars.com/2011/09/super-piston-slap-fuelish-thought-on-additives-part-ii/<br />

http://www.slideshare.net/hussam57/testing-of-lubes-and-its-significance-nov-2011<br />

http://www.slideshare.net/hussam57/basic-of-lubricants-amp-lubrication<br />

http://www.slideshare.net/hussam57/environment-major-changes-in-fuel-amp-lubes-8124960<br />

http://lubricantspecialist.wordpress.com/2011/10/27/india-lube-market-2005/<br />

http://twitter.com/#!/hussamadeni<br />

Combined performance summary of all uploads – 37K ++ Views, 3300++ Downloads


Networking – Memberships and Certificates Professional:<br />

Hussam Adeni hussam57 Blog URL: http://lubricantspecialist.wordpress.com/<br />

www.stle.org<br />

www.lubecouncil.com<br />

Society of Tribologists & Lubrication Engineer:<br />

Member – Individual Membership<br />

number - 49912 M Certification: MLA 1<br />

Section - International (99).<br />

Certified Level 1 Machinery Lubricant Analyst,<br />

equivalent to Category I of ISO 18436-4<br />

For details of my prowess on the net, please feel free to browse the web links.<br />

http://www.slideshare.net/hussam57/basic-of-lubricants-amp-lubrication<br />

Invite you to Google search for "Hussam Adeni" for blogs & posts of my web activity.

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