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2 day Training programme Lubricants & Lubrication

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<strong>Lubricants</strong> &<br />

<strong>Lubrication</strong><br />

A 2 <strong>day</strong> training<br />

<strong>programme</strong><br />

<strong>Training</strong> <strong>programme</strong> – <strong>Lubricants</strong> & <strong>Lubrication</strong><br />

M Hussam Adeni – Tribologist<br />

Chemical Engineer and ICML certified Machinery Lubricant Specialist<br />

Certified Level I Machinery Lubricant Analyst, equivalent to category I of ISO 18436-4.<br />

ExCastrol India


<strong>Lubricants</strong> and <strong>Lubrication</strong> – <strong>Training</strong> <strong>programme</strong><br />

M Hussam Adeni – Tribologist<br />

Chemical Engineer and ICML certified Machinery Lubricant Specialist<br />

Day – 1 –<br />

9:00 AM to 12:30 - Lunch break till 1;15 PM – 5;00 PM close – 15 min Tea break at 11 AM and 3 PM<br />

Introduction<br />

Trainer<br />

Participants<br />

<strong>Training</strong> objective<br />

Basic of <strong>Lubricants</strong><br />

Brief on Base oil manufacture, capacities in India & Lube Market<br />

PDS<br />

MSDS<br />

Typical tests for lubricants<br />

Lube equivalents – How to find equivalents<br />

Trouble shooting<br />

Sampling<br />

Oil analysis labs<br />

<strong>Lubrication</strong> Survey<br />

Basic Test – Lube knowledge prior to start of <strong>Training</strong> <strong>programme</strong><br />

To repeat same test after completion of training<br />

Basics of <strong>Lubricants</strong> and <strong>Lubrication</strong><br />

o<br />

o<br />

o<br />

o<br />

o<br />

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o<br />

o<br />

o<br />

o<br />

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What is a lubricants<br />

Types of lubricants<br />

Properties of lubricants<br />

Lubricant by application<br />

Brief on Lab tests<br />

What are Additives<br />

Types of additives<br />

Function of additives<br />

ISO VG classification<br />

Brief on API service levels<br />

NLGI numbers<br />

Notes on PDS and MSDS<br />

o<br />

o<br />

What is PDS<br />

• Typical TDS<br />

• Detailed study of PDS<br />

What is MSDS<br />

• Typical MSDS<br />

• Detailed study of MSDS


Day – 2 –<br />

9:00 AM to 12:30 - Lunch break till 1;15 PM – 5;00 PM close – 15 min Tea break at 11 AM and 3 PM<br />

Typical tests for <strong>Lubricants</strong><br />

o<br />

o<br />

o<br />

o<br />

o<br />

o<br />

o<br />

Types of lubricants<br />

Physio chemical properties of lubricants<br />

Routine Lube tests<br />

Common Lube tests<br />

o ASTM or IP Test method<br />

o Significance of tests<br />

Special Lube tests and equipment<br />

Special Analytical Tests - Spectroscopy<br />

o ICP and AAS<br />

Special tests for Base Oils – DSC<br />

Trainer - Hydraulic Oils<br />

Hydraulic Oils<br />

o PDS Hydraulic Oils<br />

o MSDS Hydraulic Oils<br />

Trainer - Gear Oils<br />

Gear Oils<br />

o PDS Gear Oils<br />

o MSDS Gear Oil<br />

Trouble shooting <strong>Lubricants</strong><br />

- Trouble shooting lubricants<br />

o Three to Four Case studies – for discussion<br />

o Sampling<br />

o Collecting Data – prior to sampling<br />

o How to sample,<br />

o Where to sample<br />

o When to sample<br />

o Couriering of sampling<br />

o Following up for sample/sample reports<br />

o Typical sample report<br />

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o<br />

o<br />

o<br />

Reputed Lab for Lube Oil analysis<br />

International labs in India<br />

Other Labs for Lube analysis<br />

Layman tests – <strong>Lubricants</strong>


Instructor Profile<br />

Lubricant Specialist<br />

Name<br />

Edu. Qualification<br />

Certification<br />

M Hussam Adeni<br />

B Tech : Chemical Engineer – Andhra University School of Chemical Engineering,<br />

Visakapatnam, Andhra Pradesh.<br />

Industrial Marketing – IIM-B<br />

Level I Machinery Lubricant Analyst, equivalent to category I of ISO 18436-4.<br />

Memberships Society of Tribologists and <strong>Lubrication</strong> Engineers – STLE (www.stle.org) since 2005<br />

International Council for Machinery <strong>Lubrication</strong> (ICML) – (www.lubecouncil.com)<br />

Life member ( # 5235) – Tribology Society of India (TSI) – (www.tribologyindia.org)<br />

Work Experience Indrol, Castrol India, BPCastrol, Castrol Industrial <strong>Lubricants</strong> – 1983 to 2001<br />

Sr. Business Manager – Castrol SBU Cement Bricks and Glass Ind. - 1999-2000<br />

Tech Manager & Tribologist –Mackay Group and PG group, Singapore & Manila - 2009/10<br />

Distributor for Boron CLS Bond – (http://www.themackaygroup.com.ph/mge-boron.html)<br />

Lubricant Specialist & Business Head. Malaysian Base Oil Trader, Petro Nuhr Trading Co., Ltd.,<br />

Chennai - Jan 2012 to March 2013.<br />

Lubricant Specialist Reza Group., Jeddah, Saudi Arabia – Oct 2014 – Oct 2015<br />

http://www.rezagroup.com/1/Companies/chemicals/RezaIndustrialSolutionProOneLube.aspx<br />

<strong>Training</strong> Experience<br />

Accredited Trainer 2005-6 – APSCHE (www.apsche.org)<br />

Trainer for Vas Tribology ( Noria associates in India) - http://lubrication-institute.com/- 2014<br />

Seminars and Lubricant<br />

<strong>Training</strong> delivered Vasavdatta Cements, Kesoram Cements, Rajashree Cements, Mawluh Cherra Cements,<br />

(while with Castrol) Madras Cements, India Cements, ACC, L&T Cements, Panyam Cements, Priyadarshiny Cements,<br />

Sri Vishnu Cements, Malabar Cements, JK Udaipur Udyog, Maihar Cements, Diamond Cements,<br />

Grasim Cements, Century Cements, Saurashtra Cements, Prism Cements, JP Rewa,<br />

Blogs – <strong>Lubricants</strong><br />

Slideshare Analytics<br />

http://www.thetruthaboutcars.com/2011/09/super-piston-slap-fuelish-thought-on-additives-part-ii/<br />

http://www.slideshare.net/hussam57/testing-of-lubes-and-its-significance-nov-2011<br />

http://www.slideshare.net/hussam57/basic-of-lubricants-amp-lubrication<br />

http://www.slideshare.net/hussam57/environment-major-changes-in-fuel-amp-lubes-8124960<br />

http://lubricantspecialist.wordpress.com/2011/10/27/india-lube-market-2005/<br />

http://twitter.com/#!/hussamadeni<br />

Combined performance summary of all uploads – 37K ++ Views, 3300++ Downloads


Networking – Memberships and Certificates Professional:<br />

Hussam Adeni hussam57 Blog URL: http://lubricantspecialist.wordpress.com/<br />

www.stle.org<br />

www.lubecouncil.com<br />

Society of Tribologists & <strong>Lubrication</strong> Engineer:<br />

Member – Individual Membership<br />

number - 49912 M Certification: MLA 1<br />

Section - International (99).<br />

Certified Level 1 Machinery Lubricant Analyst,<br />

equivalent to Category I of ISO 18436-4<br />

For details of my prowess on the net, please feel free to browse the web links.<br />

http://www.slideshare.net/hussam57/basic-of-lubricants-amp-lubrication<br />

Invite you to Google search for "Hussam Adeni" for blogs & posts of my web activity.

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