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deniway® plate chain conveyor - Denipro

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Conveying with ease<br />

deniway ® <strong>plate</strong> <strong>chain</strong> <strong>conveyor</strong><br />

Plate <strong>chain</strong> <strong>conveyor</strong> components (second extended version)


Contents<br />

The deniway ® construction kit ››››››››››››››››››››››››››››››››› 4<br />

Key data ››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››› 5<br />

Components ››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››› 7<br />

Channels 8<br />

Plate <strong>chain</strong> 18<br />

Returns/drives 19<br />

Supports 24<br />

Side Supports 25<br />

Accessories 26<br />

Appendix ›››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››››› 28<br />

Auxiliary equipment 28<br />

Project engineering information 29<br />

Example <strong>conveyor</strong>s 30<br />

3


The deniway ® construction kit<br />

Straightforward project engineering, effi cient conveying<br />

deniway ® <strong>plate</strong> <strong>chain</strong> <strong>conveyor</strong>s combine the advan-<br />

tages of different <strong>conveyor</strong> types in a practical construction<br />

kit.<br />

The <strong>plate</strong> <strong>chain</strong> is guided with little friction in a centre<br />

channel on rollers and supported at the sides by an<br />

aluminium profi le.<br />

As a result, horizontal and vertical changes of direction,<br />

as well curves are possible in a <strong>conveyor</strong>. deniway ®<br />

<strong>conveyor</strong>s have been top performers in unit goods<br />

conveying for decades. They have also proved to be<br />

extremely reliable and low on maintenance.<br />

Diagram of the<br />

fl ange connection<br />

Precision bolt connections allow quick assembly and<br />

easy alteration of the layout.<br />

4<br />

Easy-to-assemble construction kit<br />

The entire deniway ® construction kit is based on modules.<br />

The basic components can be used to plan and construct a<br />

wide variety of <strong>conveyor</strong>s for unit goods.<br />

Screw connections are used throughout. As a result, assembly<br />

is particularly easy and the layout can be altered quickly.<br />

Standard components and auxiliary equipment can be added<br />

to the <strong>conveyor</strong>s to provide other functions, such as for<br />

example merges. Components from other manufacturers can<br />

be integrated without any problem.<br />

A wide range of components allow complex <strong>conveyor</strong>s<br />

to be implemented – even with transfer points to other<br />

<strong>conveyor</strong>s.


Low costs<br />

When the complexity of a layout in standard <strong>conveyor</strong>s<br />

increases, costs often rise because several <strong>conveyor</strong>s and<br />

different <strong>conveyor</strong> types are used.<br />

With deniway ® , in one single <strong>conveyor</strong> you can implement<br />

horizontal and vertical changes of direction, as well as<br />

sections of the <strong>conveyor</strong> that incline sideways. Depending on<br />

the length, the costs only change disproportionately because<br />

only a few drives are needed on long <strong>conveyor</strong>s. Therefore,<br />

the more complex a system gets, the more benefi ts deniway ®<br />

<strong>conveyor</strong>s can offer.<br />

When layouts are changed, the length of the <strong>plate</strong> <strong>chain</strong> can<br />

be adapted. There is no need to change belts.<br />

Conveyor systems without a return side can use the entire<br />

length of the <strong>chain</strong> as a conveying line. Consequently these<br />

sorts of <strong>conveyor</strong> confi gurations produce the biggest cost<br />

savings.<br />

Costs<br />

(Drives, system costs)<br />

Standard solution<br />

deniway ®<br />

Complexity<br />

(Conveying from one fl oor to the next, long conveying lines, curves)<br />

5<br />

Low maintenance and running costs<br />

The <strong>conveyor</strong>s implemented with the deniway ® construction<br />

kit are reliable and require little maintenance. The very low<br />

incidence of malfunctions reduces downtimes and running<br />

costs.<br />

As the main load of the goods conveyed is borne by a robust<br />

roller <strong>chain</strong>, there is no wear and tear from abrasion. The<br />

established, state-of-the-art <strong>chain</strong> technology means lownoise,<br />

lubricant-free <strong>conveyor</strong>s.<br />

Due to the low number of drives, a number of problems, like<br />

synchronisation or transfer points, are avoided. Drive capacity<br />

is maximised.<br />

By using deniway ® <strong>plate</strong> <strong>chain</strong> <strong>conveyor</strong>s, you minimise the<br />

extra costs and associated risks with changing systems.<br />

Costs for stocking spare parts are drastically cut.<br />

Ideal range of use for the<br />

deniway ® <strong>plate</strong> <strong>chain</strong> <strong>conveyor</strong><br />

Cost benefi t of the<br />

deniway ® <strong>plate</strong> <strong>chain</strong> <strong>conveyor</strong>


Goods<br />

Unit goods such as boxes, laminated packages, trays, plastic<br />

contains, bags, workpiece carriers etc.<br />

Width max. [mm] 400<br />

Length max. [mm] 600<br />

Weight max. [kg/m] 50<br />

Other sizes of goods are possible be altering the confi guration<br />

of the <strong>conveyor</strong>.<br />

Primary applications<br />

– Conveyors with complicated layouts<br />

– Conveying from one fl oor to the next<br />

– Order picking systems<br />

– Sorters<br />

Technical information<br />

Conveying speed max. [m/s] 1.5<br />

Max. load [kg/m] 50<br />

Conveyor line weight [kg/m] 19.0<br />

(including side support)<br />

Returnway weight [kg/m]<br />

(without side support)<br />

12.2<br />

Plate <strong>chain</strong> weight [kg/m] 6.5<br />

Plate <strong>chain</strong> spacing [mm] 100<br />

Plate <strong>chain</strong> width [mm] 400<br />

Sprocket (standard) Z 17<br />

Pitch diameter of return 180° [mm] 544<br />

Side curve radii [mm] 1000/1500/2250<br />

Incline/decline (standard) [°] 6<br />

Negative curve radius [mm] 1000<br />

(e.g. from a horizontal to an inclined <strong>conveyor</strong> line)<br />

Positive curve radius [mm] 1145<br />

(e.g. from an inclined conveying line to a horizontal one)<br />

Twist [°/2400 mm] 90<br />

6<br />

Key data<br />

The dimensions stated in the catalogue apply to the centre of<br />

the channel (dimension tolerances according to ISO 2768-M).<br />

Depending on the goods conveyed, grips may be required.<br />

Surface finish<br />

Channel primed<br />

Supports primed<br />

Temperature range<br />

Mechanical components [°C] –30 to +70<br />

Please enquire about electrical/electronic/pneumatic<br />

components.<br />

Further information<br />

Assembly<br />

The channels on the deniway are connected with precision<br />

bolts. As a result, quick and easy assembly and excellent<br />

stability is guaranteed.<br />

Components<br />

Detailed information on the standard components is listed on<br />

the next few pages. In addition to the standard modules,<br />

customised solutions are also possible.<br />

Colours<br />

The <strong>plate</strong> <strong>chain</strong>’s standard colour is red. If bulk orders are<br />

placed, colours can be customised.<br />

Changes<br />

To due technical advances, changes in the technical data and<br />

the design are possible.


Components<br />

7


Channels<br />

Overview of channel types<br />

In addition to the different lengths, radii and angles, the following types of channel are available.<br />

Designation Name Usage<br />

Single straight channel EKPRO without mounting <strong>plate</strong>s, only for clamp fi xing<br />

EKPRO P with mounting <strong>plate</strong>s, for screw fastening of supports and rods<br />

EKPRO PS with mounting <strong>plate</strong>s, for screw fastening including rods and side supports<br />

Single channel, twisted EK verd without mounting <strong>plate</strong>s, only for clamp fi xing<br />

EK verd P with mounting <strong>plate</strong>s, for screw fastening of supports and rods<br />

EK verd PS with mounting <strong>plate</strong>s, for screw fastening, including rods and side supports<br />

Single side curve ESB without mounting <strong>plate</strong>s, only for clamp fi xing<br />

ESB P with mounting <strong>plate</strong>s, for screw fastening of supports and rods<br />

ESB PS with mounting <strong>plate</strong>s, for screw fastening, including rods and side supports<br />

Single spiral side curve EWSB without mounting <strong>plate</strong>s, only for clamp fi xing<br />

EWSB PS with mounting <strong>plate</strong>s, including rods and side supports<br />

Single negative curve ENB without mounting <strong>plate</strong>s, only for clamp fi xing<br />

ENB P with mounting <strong>plate</strong>s, for screw fastening of supports and rods<br />

ENB PS with mounting <strong>plate</strong>s, for screw fastening including rods and side supports<br />

Single spiral negative curve<br />

EWNB without mounting <strong>plate</strong>s<br />

EWNB S without mounting <strong>plate</strong>s, including side supports<br />

Single positive curve EPB without mounting <strong>plate</strong>s, only for clamp fi xing<br />

EPB P with mounting <strong>plate</strong>s, for screw fastening of supports and rods<br />

EPB PS with mounting <strong>plate</strong>s, for screw fastening, including rods and side supports<br />

Single spiral positive curve<br />

EWPB without mounting <strong>plate</strong>s<br />

EWPB S without mounting <strong>plate</strong>s, including side supports<br />

8


Single, straight channel<br />

Basic version without mounting <strong>plate</strong>s. Only for clamp fi xing and to be<br />

used without side guiders and on the return side.<br />

Length 100 mm to 3000 mm, increments 50 mm.<br />

Order references:<br />

Quantity Name Length<br />

X pieces EKPRO Y mm<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports and to affi x lateral rods for side supports.<br />

Length 100 mm to 3000 mm, increments 50 mm.<br />

Order references:<br />

Quantity Name Length<br />

X pieces EKPRO P Y mm<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports. Supplied with lateral rods and side supports.<br />

Length 100 mm to 3000 mm, increments 50 mm.<br />

Order references:<br />

Quantity Name Length<br />

X pieces EKPRO PS Y mm<br />

A<br />

19<br />

L=Y<br />

Mounting <strong>plate</strong>s only in versions<br />

EKPRO P and EKPRO PS<br />

120<br />

Rods and side supports<br />

only in version EKPRO PS<br />

120<br />

9<br />

75<br />

47,75<br />

A<br />

65<br />

120<br />

140<br />

Scale 1:10 / 1:5<br />

For detailed drawings see<br />

www.denipro.com<br />

4 x ø10H7<br />

10<br />

42,5


Single twisted channel<br />

Basic version without mounting <strong>plate</strong>s. Only for clamp fi xing and to be<br />

used without side guiders and on the return side.<br />

Length 2400 mm, twists to the left or right from 90°<br />

Order references:<br />

Quantity Name Length Twisted<br />

X pieces EK verd 2400 mm 90°/right or 90°/left<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports and to affi x lateral rods for side supports.<br />

The positions of the mounting <strong>plate</strong>s require supports that have been<br />

modifi ed.<br />

Length 2400 mm, twists to the left or right from 90°<br />

Order references:<br />

Quantity Name Length Twisted<br />

X pieces EK verd P 2400 mm 90°/right or v 90°/left<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports. Supplied with lateral rods and side supports.<br />

The positions of the mounting <strong>plate</strong>s require supports that have been<br />

modifi ed.<br />

The side supports can be segmented.<br />

Length 2400 mm, twists to the left or right from 90°<br />

Order references:<br />

Quantity Name Length Twisted<br />

X pieces EK verd PS 2400 mm 90°/right or v 90°/left<br />

19<br />

A<br />

120<br />

2400<br />

Rods and side supports<br />

only in version EK verd PS<br />

10<br />

75<br />

90°<br />

Mounting <strong>plate</strong>s only in versions<br />

EK verd P and EK verd PS<br />

47,75<br />

65<br />

120<br />

140<br />

A<br />

Scale 1:10 / 1:5<br />

For detailed drawings see<br />

www.denipro.com<br />

4 x ø10H7<br />

10<br />

42,5


Single side curve<br />

Basic version without mounting <strong>plate</strong>s. Only for clamp fi xing and to be<br />

used without side guiders and on the return side.<br />

Angle 5° to 90°, 5° increments, radius 1000/1500/2250 mm,<br />

Standard angles 30°/45°/60°/90°.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces ESB X mm Y °<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports and to affi x lateral rods for side supports.<br />

Angle 5° to 90°, 5° increments, radius 1000/1500/2250 mm,<br />

Standard angles 30°/45°/60°/90°.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces ESB P X mm Y °<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports. Supplied with lateral rods and side supports.<br />

Angle 5° to 90°, 5° increments, radius 1000/1500/2250 mm,<br />

Standard angles 30°/45°/60°/90°.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces ESB PS X mm Y °<br />

Mounting <strong>plate</strong>s only in versions<br />

ESB P and ESB PS<br />

A<br />

19<br />

R = X<br />

Y<br />

Rods and side supports<br />

only in version ESB PS<br />

11<br />

75<br />

47,75<br />

A<br />

65<br />

120<br />

140<br />

Scale 1:20 / 1:5<br />

For detailed drawings see<br />

www.denipro.com<br />

4 x ø10H7<br />

10<br />

42,5


Single spiral side curve<br />

Basic version without mounting <strong>plate</strong>s. Only for clamp fi xing and to be<br />

used without side guiders and on the return side.<br />

The curve is produced with a 90.5° angle. By fi tting it at a gradient of 6°<br />

(standard), the angle covered by the curve as projected to the base plane<br />

is then 90°. When the nominal angle is the same, other gradients require<br />

different angles. In the spiral, the <strong>conveyor</strong> tilts slightly towards the<br />

outside. A side support must be fi tted to the <strong>conveyor</strong>.<br />

To differentiate between the simple side curves (ESBs), the EWSBs are<br />

marked on the fl ange.<br />

Radii 1000/1500 mm.<br />

Order references:<br />

Quantity Name Radius Nominal angle Gradient<br />

X pieces EWSB X [mm] 90° 6°<br />

Version with mounting <strong>plate</strong>s to affi x lateral rods for side supports.<br />

Includes lateral rods and side supports. The curve is produced with a<br />

90.5° angle. By fi tting it at a gradient of 6° (standard), the angle covered<br />

by the curve as projected to the base plane is then 90°. When the<br />

nominal angle is the same, other gradients require different angles. In<br />

the spiral, the <strong>conveyor</strong> tilts slightly towards the outside.<br />

To differentiate between the simple side curves (ESBs), the EWSBs are<br />

marked on the fl ange.<br />

Radii 1000/1500 mm.<br />

Order references:<br />

Quantity Name Radius Nominal angle Gradient<br />

X pieces EWSB PS X [mm] 90° 6°<br />

Mounting <strong>plate</strong>s only in versions<br />

EWSB P and EWSB PS<br />

A<br />

19<br />

R = X<br />

90°<br />

Rods and side supports<br />

only in version EWSB PS<br />

12<br />

6°<br />

75<br />

47,75<br />

A<br />

65<br />

120<br />

140<br />

Scale 1:20 / 1:5<br />

For detailed drawings see<br />

www.denipro.com<br />

4 x ø10H7<br />

10<br />

42,5


Single negative curve<br />

Basic version without mounting <strong>plate</strong>s. Only for clamp fi xing and to be<br />

used without side guiders and on the return side.<br />

Angles 5° to 90°, increments 5°, radius 1000 mm.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces ENB 1000 mm Y [°]<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports and to affi x lateral rods for side supports.<br />

Angles 5° to 90°, increments 5°, radius 1000 mm.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces ENB P 1000 mm Y [°]<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports. Supplied with lateral rods and side supports.<br />

Angles 5° to 90°, increments 5°, radius 1000 mm.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces ENB PS 1000 mm Y [°]<br />

A<br />

19<br />

Mounting <strong>plate</strong>s only in versions<br />

ENB P and ENB PS<br />

Y<br />

Rods and side supports<br />

only in version ENB PS<br />

R<br />

13<br />

75<br />

R = X<br />

47,75<br />

65<br />

120<br />

140<br />

Scale 1:10 / 1:5<br />

For detailed drawings see<br />

www.denipro.com<br />

4 x ø10H7<br />

10<br />

42,5


Single spiral negative curve<br />

Basic version without mounting <strong>plate</strong>s. For connecting horizontal<br />

<strong>conveyor</strong>s with standard spirals (gradient 6°). (Other gradients require<br />

the channel curve to have different angles.) Angle 6°, radius 1000 mm.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces EWNB 1000 mm 6°<br />

Version with side supports. For connecting horizontal <strong>conveyor</strong>s with<br />

standard spirals (gradient 6°). (Other gradients require the channel curve<br />

to have different angles.) This section of the channel is supplied without<br />

a lateral rod. The appropriate side supports are affi xed to the side<br />

supports of the neighbouring <strong>conveyor</strong> sections. Angle 6°, radius<br />

1000 mm.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces EWNB S 1000 mm 6°<br />

A<br />

6°<br />

19 R<br />

Side supports<br />

only in version EWNB S<br />

75<br />

14<br />

47,75<br />

A<br />

65<br />

120<br />

140<br />

4 x ø10H7<br />

10<br />

42,5<br />

Scale 1:5<br />

For detailed drawings see<br />

www.denipro.com


Single positive curve<br />

Basic version without mounting <strong>plate</strong>s. Only for clamp fi xing and to be<br />

used without side guiders and on the return side. Angles 5° to 90°,<br />

increments 5°, radius 1145 mm<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces EPB 1145 mm Y [°]<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports and to affi x lateral rods for side supports. Angles 5° to 90°,<br />

increments 5°, radius 1145 mm<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces EPB P 1145 mm Y [°]<br />

Version with mounting <strong>plate</strong>s that can be securely screwed on with the<br />

supports. Supplied with lateral rods and side supports. Angles 5° to 90°,<br />

increments 5°, radius 1145 mm<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces EPB PS 1145 mm Y [°]<br />

A<br />

19<br />

R<br />

Mounting <strong>plate</strong>s only in versions<br />

EPB P and EPB PS<br />

Y<br />

Rods and side supports<br />

only in version EPB PS<br />

15<br />

75<br />

R = X<br />

47,75<br />

65<br />

120<br />

140<br />

Scale 1:10 / 1:5<br />

For detailed drawings see<br />

www.denipro.com<br />

4 x ø10H7<br />

10<br />

42,5


Single spiral positive curve<br />

Basic version without mounting <strong>plate</strong>s. For connecting horizontal<br />

<strong>conveyor</strong>s with standard spirals (gradient 6°). (Other gradients require<br />

the channel curve to have different angles.) Angle 6°, radius 1145 mm.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces EWPB 1145 mm 6°<br />

Version with side supports. For connecting horizontal <strong>conveyor</strong>s with<br />

standard spirals (gradient 6°). (Other gradients require the channel curve<br />

to have different angles.) This section of the channel is supplied without<br />

a lateral rod. The appropriate side supports are affi xed to the side<br />

supports of the neighbouring <strong>conveyor</strong> sections. Angle 6°, radius<br />

1145 mm.<br />

Order references:<br />

Quantity Name Radius Angle<br />

X pieces EWPB S 1145 mm 6°<br />

A<br />

19<br />

R<br />

6°<br />

Side supports<br />

only in version EWPB S<br />

75<br />

16<br />

47,75<br />

65<br />

120<br />

140<br />

4 x ø10<br />

10<br />

42,5<br />

Scale 1:5<br />

For detailed drawings see<br />

www.denipro.com


A<br />

Insertion component<br />

Component to fi ll in the <strong>plate</strong> <strong>chain</strong>.<br />

Version S available (including side supports).<br />

Order references:<br />

Quantity Name Number<br />

X pieces Insertion 31237417<br />

A<br />

Channel length compensator<br />

19<br />

To adjust the length of the channel to the length of the <strong>chain</strong>.<br />

Version S available (including side supports).<br />

Nominal length 400 mm.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Channel length compensator 31237400<br />

111<br />

19<br />

333 – 468<br />

300<br />

74 – 209 259<br />

17<br />

97<br />

97<br />

69,75<br />

69,75<br />

65<br />

120<br />

140<br />

A<br />

65<br />

120<br />

140<br />

4 x ø10H7<br />

4 x ø10H7<br />

32<br />

32<br />

Scale 1:5<br />

Scale 1:5<br />

64,5<br />

64,5<br />

For detailed drawings see<br />

www.denipro.com<br />

For detailed drawings see<br />

www.denipro.com


Plate <strong>chain</strong><br />

Plate <strong>chain</strong><br />

The <strong>plate</strong> <strong>chain</strong> consists of pulling elements on rollers and <strong>conveyor</strong><br />

<strong>plate</strong>s made of very strong, tough plastic. Pitch 100 mm, width 400 mm.<br />

The <strong>plate</strong> <strong>chain</strong> is supplied in pre-fi tted units, 1000 mm in length.<br />

Order references:<br />

Quantity Name Number<br />

X m Plate <strong>chain</strong> 32001900<br />

400<br />

480<br />

18<br />

51<br />

100<br />

Scale 1:5<br />

For detailed drawings see<br />

www.denipro.com


Return pulley<br />

The return pulley has a sprocket and can also be used as a drive<br />

component (direct motor assembly on the fl ange <strong>plate</strong>).<br />

Return angle 180°, sprocket Z17, D = 544 mm.<br />

0<br />

Order references:<br />

Quantity Name Number<br />

X pieces Return pulley 31236950<br />

A<br />

ø190H7<br />

148,5<br />

80<br />

19<br />

334<br />

100 175<br />

632,9<br />

148,5<br />

8xM8<br />

ø 45H7<br />

19<br />

97<br />

Returns/drives<br />

69,75<br />

150<br />

A<br />

65<br />

120<br />

140<br />

80<br />

560,5<br />

4 x ø10H7<br />

615<br />

32<br />

64,5<br />

Scale 1:10 / 1:5<br />

For detailed drawings see<br />

www.denipro.com


Return unit<br />

The return unit is optionally available with or without transfer belt.The<br />

transfer belt (a set of belts) allows you to merge the products in and out.<br />

It is driven synchronously by the sprocket. The version without a transfer<br />

belt has a fold-out cover in the same position.<br />

Return angle 180°, sprocket Z17, D = 544 mm<br />

0<br />

Order references:<br />

Quantity Name Number<br />

X pieces Return unit (with transfer belt) 31253343<br />

X pieces Return unit (without transfer belt) 31253337<br />

L=X (min. 850)<br />

A<br />

97<br />

19<br />

334<br />

69,75<br />

B-B<br />

706,6<br />

A<br />

65<br />

120<br />

140<br />

125,7<br />

310<br />

4 x ø10H7<br />

32<br />

64,5<br />

156,7<br />

R7.1<br />

310<br />

27<br />

20<br />

615<br />

B<br />

B<br />

560,5<br />

Scale 1:20 / 1:5<br />

For detailed drawings see<br />

www.denipro.com


Return drive unit<br />

The return drive unit is supplied optionally with or without a transfer<br />

belt. The transfer belt (a set of belts) allows you to merge the products in<br />

and out. It is driven synchronously by the sprocket. The version without a<br />

transfer belt has a fold-out cover in the same position.<br />

The return drive unit has a sprocket and is prepared for fi tting directly on<br />

the fl ange <strong>plate</strong>. Return angle 180°, sprocket Z17, D = 544 mm.<br />

0<br />

Optional: Drive group with motor.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Return drive unit (with transfer belt) 31253353<br />

X pieces Return drive unit (without transfer belt) 31253351<br />

A<br />

L = X (min. 850 mm)<br />

ø165<br />

4 x ø 8,4<br />

194<br />

97<br />

B-B<br />

1006,6<br />

450<br />

334<br />

19<br />

69,75<br />

A<br />

65<br />

120<br />

140<br />

310<br />

125,7<br />

4 x ø10H7<br />

32<br />

64,5<br />

21<br />

310<br />

156,7<br />

R7.1<br />

27<br />

615<br />

B<br />

B<br />

Scale 1:20 / 1:5<br />

For detailed drawings see<br />

www.denipro.com<br />

560 5


Linear drive<br />

Linear drive is used in straight sections if the <strong>chain</strong> has no return unit.<br />

The two consecutive sprockets engage with the <strong>chain</strong> one after the other<br />

so that one of the sprockets is always fully engaged.<br />

Reverse operation is not possible in the standard confi guration.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Linear drive 31237248<br />

480<br />

A<br />

220<br />

455<br />

85<br />

110,4<br />

132<br />

19<br />

275 265<br />

1000<br />

933,5<br />

135<br />

4 x ø13,5<br />

22<br />

205<br />

320<br />

75<br />

47,75<br />

A<br />

65<br />

120<br />

140<br />

4 x ø10H7<br />

10<br />

Scale 1:20 / 1:5<br />

42,5<br />

For detailed drawings see<br />

www.denipro.com


Linear drive unit<br />

Linear drive is used in straight sections if the <strong>chain</strong> has no return unit.<br />

The two consecutive sprockets engage with the <strong>chain</strong> one after the other<br />

so one of the sprockets is always fully engaged.<br />

Reverse operation is not possible in the standard confi guration.<br />

Optional: Drive group with motor.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Linear drive unit 31252155<br />

A<br />

525<br />

L=X (min. 850)<br />

B-B<br />

1000<br />

928 35,7<br />

478,5<br />

23<br />

75<br />

47,75<br />

515<br />

405<br />

A<br />

65<br />

120<br />

140<br />

240<br />

4 x ø10H7<br />

20<br />

10<br />

42,5<br />

B<br />

B<br />

Scale 1:20 / 1:5<br />

For detailed drawings see<br />

www.denipro.com


Supports<br />

Supports<br />

Narrow for circular conveying and wide for return conveying. The height<br />

of the <strong>conveyor</strong> is 850 mm. The supports are adjustable in a range of<br />

±100 mm. In straight sections, supports at a distance of max. 2000 mm<br />

and in curved sections at distance of 1500 mm. Narrow supports<br />

516 mm; wide supports 616 mm.<br />

The supports are fastened to the ground and with the channel.<br />

Please note: The supports for compensators must be fi tted on sliding<br />

<strong>plate</strong>s.<br />

Order references:<br />

Quantity Name Height<br />

X pieces Support narrow h 850<br />

X pieces Support wide h 850<br />

Spiral support<br />

Four supports are required for each spiral and their height depends on<br />

the height of the spiral. The supports are screwed to the ground and<br />

have arms on which the channel is affi xed with clamps. The connecting<br />

pieces for the supports with one another are included.<br />

Order references:<br />

Quantity Name Height<br />

X pieces Spiral support h [mm]<br />

Arms<br />

Connecting elements between the spiral support and channel.<br />

Screws and clamps, used to affi x the channel curves, are included.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Arm 31245378<br />

24


Aluminium side supports<br />

Side supports support the side of the <strong>plate</strong> <strong>chain</strong> in sections subjected to<br />

load at the sides from the goods conveyed, e.g. merges or where wide<br />

products are not positioned in the middle of the belt. We recommend<br />

their usage. Side supports are supplied in pairs for both sides of the<br />

<strong>conveyor</strong>. Their lengths, radii and direction of curvature are based on the<br />

centre guidance channel.<br />

Retrofi tting with lateral rods is only possible in version P channel sections<br />

(see page 8).<br />

In all PS-type channel sections, side supports, connecting rods, screws<br />

and connectors are already included.<br />

Please note: lateral rods must be ordered separately.<br />

Order references side supports (connectors included):<br />

Quantity Name Designation of channel section<br />

X pieces Side support complete order reference of channel<br />

Order references lateral rods (screws included):<br />

Quantity Name Number<br />

X pieces Lateral rods 31251458<br />

To transfer from a section that is not supported to one with side<br />

supports, an in-feed section is required. All connecting components and<br />

screws are included.<br />

Order references:<br />

Quantity Name Number<br />

X pieces In-feed section 31255481<br />

25<br />

Side supports<br />

480<br />

370<br />

20°<br />

83,6<br />

704.6<br />

X<br />

83.6<br />

Scale 1:20 / 1:5<br />

For detailed drawings see<br />

www.denipro.com


Fitting screws (sets)<br />

For connecting the channel fl anges with one another.<br />

Order references:<br />

Quantity Name Number<br />

X sets Fitting screws 31251854<br />

Side guiders (tube guidance)<br />

Accessories<br />

To guide products reliably. They are fi tted on the side supports.<br />

Depending on the goods conveyed, the holders are fi tted at a distance<br />

of approx. 1 m. Please order holders, clips and tube separately.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Holder including screws 33027490<br />

X pieces Clip for tube 3017010<br />

X metres Tube 33027470<br />

Side guider (guidance sheet)<br />

To guide products reliably. They are fi tted on the side supports.<br />

Nominal height 300 mm, length 2000 mm, screws are included.<br />

Order references:<br />

Quantity Name<br />

X metres Guidance sheet<br />

26<br />

Scale 1:2 / 1:5<br />

For detailed drawings see<br />

www.denipro.com


Clamps<br />

For fi tting channels without mounting <strong>plate</strong>s on the return side;<br />

for spirals even on the tight side.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Clamps 31149199<br />

Connector<br />

For connecting side supports with one another on straight sections of<br />

the <strong>conveyor</strong>. Including set screws. In all PS-type channel sections, these<br />

connectors are included.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Connector 31252718<br />

Connector for spiral<br />

For connecting side supports with one another on spiral sections of the<br />

<strong>conveyor</strong>. Including set screws. In all PS-type channel sections, these<br />

connectors are included.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Connector for spiral 31252726<br />

Sliding <strong>plate</strong><br />

Replaces the normal feet on drive sections and supports when their<br />

exact position can change if a channel length compensator is used.<br />

Order references:<br />

Quantity Name Number<br />

X pieces Sliding <strong>plate</strong> 33018288<br />

Scale 1:5<br />

For detailed drawings see<br />

www.denipro.com<br />

27<br />

A<br />

315<br />

240<br />

75<br />

75<br />

A<br />

120


Auxiliary equipment (examples)<br />

Auxiliary equipment<br />

On request, we can provide all the necessary auxiliary<br />

equipment to make your <strong>conveyor</strong> complete.<br />

– In-feed <strong>conveyor</strong> belts with extended arm<br />

– Timing belts 45° with extended arm<br />

– Pushers<br />

– Dischargers<br />

– Extended arms for return drives and return sections<br />

– Belt <strong>conveyor</strong>s<br />

– Live roller <strong>conveyor</strong>s<br />

The usage of auxiliary equipment depends on the type and<br />

size of the goods conveyed.<br />

28<br />

Appendix<br />

Pusher<br />

Discharger<br />

Extended arm<br />

Live roller <strong>conveyor</strong>


Project engineering information<br />

The deniway ® construction kit has been designed to<br />

implement a complete <strong>conveyor</strong> with the standard parts.<br />

The <strong>conveyor</strong>s can be adjusted to handle many different<br />

requirements.<br />

A few basic principles<br />

for concept development and assembly<br />

– Straight lines should be divided up into as many threemetre<br />

sections as possible.<br />

– Divide curves up into as large segments as possible.<br />

Largest segment = 90°.<br />

– A straight channel, at least L ≥ 300 mm, should always<br />

be placed between changes of direction or transitions from<br />

side curves to positive or negative curves.<br />

– Channel supports in straight sections every 2 to 2.5 m,<br />

in side curves every 1.5 to 2 m (curve dimensions). The<br />

supports should be distributed evenly throughout the<br />

<strong>conveyor</strong>.<br />

– When using our standard supports, the table height is<br />

850 mm.<br />

The supports can be adjusted in a ± 100 mm range.<br />

– The <strong>conveyor</strong> should include sideways guiders in sections<br />

that are over head height.<br />

29<br />

Project engineering information<br />

Please note<br />

In exceptional cases, some <strong>conveyor</strong>s might require different<br />

procedures and equipment that vary from those outlined<br />

above. At the project planning and assembly stage of the<br />

<strong>conveyor</strong>s, the appropriate statutory regulations and health<br />

and safety regulations must be abided by.


You can order any <strong>conveyor</strong> easily from the construction kit<br />

in the catalogue. More complex confi gurations are shown in<br />

our brochure Actual projects.<br />

EKPRO PS<br />

Side guiders<br />

Example <strong>conveyor</strong>s<br />

EWPB PS<br />

EWSB PS<br />

Spiral support<br />

Arm/Clamp<br />

Plate <strong>chain</strong><br />

Spiral<br />

Order references (example):<br />

Quantity Name L/R/Number etc.<br />

15 pieces EWSB PS 1000 mm 90° 6°<br />

48 m Guidance sheet 33027490<br />

1 piece EWNB PS 1000 mm 6°<br />

1 piece EWPB PS 1145 mm 6°<br />

2 pieces EKPRO PS 1000 mm<br />

4 pieces Spiral support 4500 mm<br />

15 pieces Arms 31245378<br />

15 pieces Clamp 31149199<br />

18 sets Fitting screws 31251854<br />

23.6 m Plate <strong>chain</strong> 32001900<br />

30<br />

Return drive unit<br />

Sliding Plate<br />

EKPRO PS<br />

ESB P<br />

Channel<br />

length<br />

compensator S<br />

Sliding Plate<br />

Channel<br />

length<br />

compensator S<br />

Support wide Support narrow<br />

ESB PS<br />

Insertion<br />

component S<br />

Support wide (special)<br />

Clamp<br />

Channel<br />

length<br />

compensator S<br />

Linear drive unit<br />

EKPRO PS<br />

EKPRO PS<br />

Support narrow


ESB PS<br />

Insertion component S<br />

Return unit<br />

Plate <strong>chain</strong><br />

Plate <strong>chain</strong><br />

Conveyor section with return drive unit<br />

Order references (example):<br />

Quantity Name L/R/Number etc.<br />

1 piece Return drive unit (without belt) 31253351<br />

1 piece Return unit (without belt) 31253337<br />

1 piece EKPRO PS 1500 mm<br />

3 pieces EKPRO PS 3000 mm<br />

1 piece EKPRO P 3000 mm<br />

1 piece EKPRO P 300 mm<br />

1 piece Insertion component S 31237417<br />

2 pieces Channel length compensator S 31237400<br />

3 pieces ESB PS R1500 mm 90°<br />

1 piece ESB P R1500 mm 90°<br />

2 pieces ESB PS R1500 mm 45°<br />

13 1 pieces Support narrow h 850 mm<br />

2 pieces Support wide h 850 mm<br />

1 piece Support wide h 350 mm (special)<br />

4 pieces Sliding <strong>plate</strong> 33018288<br />

19 sets Fitting screws 31251854<br />

1 piece Clamp 31149199<br />

29.7 m Plate <strong>chain</strong> 32001900<br />

Circular <strong>conveyor</strong><br />

Order references (example):<br />

Quantity Name L/R/Number etc.<br />

1 piece Linear drive unit 31252155<br />

6 pieces ESB PS R1500 mm 90°<br />

2 pieces EKPRO PS 2000 mm<br />

1 piece EKPRO PS 1000 mm<br />

1 piece EKPRO PS 600 mm<br />

1 piece EKPRO PS 2300 mm<br />

1 piece Insertion component S 31237417<br />

2 pieces Channel length compensator S 31237400<br />

19 pieces Support narrow h850 mm<br />

10 pieces Sliding <strong>plate</strong> 33018288<br />

16 sets Fitting screws 31251854<br />

24 m Plate <strong>chain</strong> 32001900<br />

31


<strong>Denipro</strong> AG, Weinfelden/TG, Switzerland<br />

WRH, Ferag AG, WRH Marketing AG, Hinwil/ZH, Switzerland<br />

32<br />

Company profi le<br />

<strong>Denipro</strong> AG whose headquarters are in Weinfelden (Switzerland),<br />

produces well-engineered conveying technology which<br />

sets the standard in integrated production logistics. The<br />

manufacturing company specialises in the mass production<br />

of <strong>chain</strong>s and grippers and their assembly. <strong>Denipro</strong> AG also<br />

uses effi cient processes, matched perfectly to the customer’s<br />

requirement profi les, to manufacture components and subassemblies<br />

for Ferag AG in Hinwil, Switzerland.<br />

Using this know-how as a basis, <strong>Denipro</strong> AG develops and<br />

constructs mass production components and modules for<br />

the conveying technology industry. The conveying technology<br />

used in new applications for rolling principles means that<br />

friction resistances are being eliminated in many instances.<br />

This opens up other sectors or industry outside the graphics<br />

sector for the company.<br />

WRH Walter Reist Holding AG is the owner of <strong>Denipro</strong> AG.<br />

The company also owns Ferag AG and WRH Marketing AG<br />

in Hinwil, Switzerland.<br />

<strong>Denipro</strong> AG<br />

Tannenwiesenstrasse 5<br />

CH-8570 Weinfelden<br />

Phone +41 71 626 47 47<br />

Fax +41 71 626 48 48<br />

info@denipro.com<br />

www.denipro.com<br />

DW_catalog_4011EN_05_10<br />

Metrik GmbH · Werbeagentur · Hannover · www.metrik.net<br />

Technologiemarketing · Corporate Design · Technical Content

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