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November Refurb and Retrofit Magazine

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Roofing, Cladding & Insulation<br />

Rockwool helps One Vision Housing bring<br />

energy efficiency <strong>and</strong> improved living<br />

conditions within ‘reech’<br />

ROCKWOOL BrickShield ® <strong>and</strong> REDArt Silicone external wall insulation systems have been installed as part of major Merseyside<br />

refurbishment scheme for One Vision Housing to help transform existing social housing into energy efficient homes. Funded by<br />

European Regional Development Fund (ERDF) through the Renewables <strong>and</strong> Energy Efficiency in Community Housing (REECH)<br />

initiative, the Hornby Flats Estate development in Litherl<strong>and</strong> has resulted in a greatly improved living environment with the<br />

funding directly linked to the health <strong>and</strong> welfare of the tenants.<br />

Victorian terraces. HLP devised a design<br />

solution based on over-cladding the flats with<br />

external wall insulation that combined<br />

thermally robust detailing with contemporary<br />

classical architecture. ROCKWOOL’s<br />

BrickShield ® system, the first BBA approved,<br />

insulated, external wall cladding system with<br />

a genuine brick finish, in combination with<br />

the ROCKWOOL REDArt ® Silicone render<br />

system has provided the perfect solution.<br />

Developed in a partnership between Ibstock<br />

<strong>and</strong> ROCKWOOL, the BrickShield® system,<br />

consists of a unique ROCKWOOL insulation<br />

board that is bonded to the exterior face of<br />

the wall with BrickShield ® Adhesive. It is then<br />

mechanically fixed with thermally broken<br />

time. The system was easy to work with <strong>and</strong><br />

is fire resistant both in bulk storage <strong>and</strong> when<br />

installed.<br />

The REDArt Silicone external wall insulation<br />

system was used at Hornby Flats together<br />

with ROCKWOOL FS Mortar 2 base coat <strong>and</strong> a<br />

top coat of REDArt render applied in a<br />

cream coloured, silicone finish to complete<br />

the project. This has provided Hornby Flats<br />

with outst<strong>and</strong>ing thermal <strong>and</strong> weather<br />

protection plus an attractive exterior<br />

appearance.<br />

“With a project of this size <strong>and</strong> stature, we<br />

wanted the insulation to deliver the required<br />

performance <strong>and</strong> finish. ROCKWOOL was<br />

The Hornby Flats Estate is a low rise<br />

development, which features eight,<br />

three storey buildings in a garden<br />

setting. The original design <strong>and</strong><br />

construction of the flats has caused<br />

substantial issues with cold bridging. These<br />

buildings date back to circa 1950, with some<br />

tenants having remained in occupation<br />

since their initial development. As part of<br />

the REECH programme, One Vision Housing<br />

invested £2.4 million to provide a range of<br />

energy efficient benefits, extend the life of<br />

the 96 flats <strong>and</strong> improve living conditions for<br />

residents.<br />

One Vision Housing worked in partnership<br />

with Seddon Construction, Cost Consultants<br />

WYG, architectural practice Halsall Lloyd<br />

Partnership (HLP), REECH, Trowers <strong>and</strong><br />

ROCKWOOL to deliver this high-quality<br />

scheme against the tight timescale required<br />

by the funding. The project involved a<br />

significant upgrade to the building fabric for<br />

design, aesthetics <strong>and</strong> technical performance.<br />

Completed in September 2015, this involved<br />

intensive, envelope refurbishment, featuring<br />

ROCKWOOL external wall insulation.<br />

Lead architects, HLP, worked closely with One<br />

Vision Housing to meet their dem<strong>and</strong> that<br />

real brickwork would still be visible to stay in<br />

keeping with the surrounding traditional brick<br />

“The ROCKWOOL solution was thermally efficient, easy<br />

to work with <strong>and</strong> fire resistant which proved to be an<br />

important consideration, given the occupants remained<br />

in occupation as we worked on the project.<br />

It’s also provided an attractive looking finish that fits<br />

with the area <strong>and</strong> helps the tenants feel better about<br />

their living environment.”<br />

- Ian Brooks, One Vision Housing<br />

BrickShield® Insulating Wall Anchors.<br />

BrickShield ® Natural Clay Brick Slips from<br />

Ibstock are then site-bonded to the insulation<br />

with BrickShield ® Adhesive <strong>and</strong> joints pointed<br />

with BrickShield ® BrickPoint for a traditional<br />

brick appearance finish.<br />

The BrickShield ® system has significantly<br />

improved the insulation performance at<br />

Hornby Flats as a result. It meets the<br />

longevity <strong>and</strong> aesthetic appearance<br />

requirements of the brief. Using stone wool<br />

insulation, manufactured with alternative<br />

grains to achieve the correct adhesion<br />

surfaces, has also given an environmentallyfriendly<br />

product solution. The Brick Slip finish<br />

of “old cutt rustic” was chosen for its colour fit<br />

as well as its ability to weather naturally over<br />

able to supply a system that satisfied both<br />

criteria,” says Ian Brooks at One Vision<br />

Housing. “The ROCKWOOL solution was<br />

thermally efficient, easy to work with <strong>and</strong> fire<br />

resistant which proved to be an important<br />

consideration, given the occupants remained<br />

in occupation as we worked on the project.<br />

It’s also provided an attractive looking finish<br />

that fits with the area <strong>and</strong> helps the tenants<br />

feel better about their living environment.”<br />

ROCKWOOL Technical Support was on h<strong>and</strong><br />

throughout the project to provide guidance<br />

<strong>and</strong> advice, checking work <strong>and</strong> regularly<br />

training staff to ensure the REDArt ® external<br />

wall insulation was applied correctly, both<br />

from a technical <strong>and</strong> aesthetic perspective.<br />

www.rockwool.co.uk<br />

30 <strong>Refurb</strong> retrofit<br />

magazine<br />

Nov 2016 R2

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