November Refurb and Retrofit Magazine
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Roofing, Cladding & Insulation<br />
Rockwool helps One Vision Housing bring<br />
energy efficiency <strong>and</strong> improved living<br />
conditions within ‘reech’<br />
ROCKWOOL BrickShield ® <strong>and</strong> REDArt Silicone external wall insulation systems have been installed as part of major Merseyside<br />
refurbishment scheme for One Vision Housing to help transform existing social housing into energy efficient homes. Funded by<br />
European Regional Development Fund (ERDF) through the Renewables <strong>and</strong> Energy Efficiency in Community Housing (REECH)<br />
initiative, the Hornby Flats Estate development in Litherl<strong>and</strong> has resulted in a greatly improved living environment with the<br />
funding directly linked to the health <strong>and</strong> welfare of the tenants.<br />
Victorian terraces. HLP devised a design<br />
solution based on over-cladding the flats with<br />
external wall insulation that combined<br />
thermally robust detailing with contemporary<br />
classical architecture. ROCKWOOL’s<br />
BrickShield ® system, the first BBA approved,<br />
insulated, external wall cladding system with<br />
a genuine brick finish, in combination with<br />
the ROCKWOOL REDArt ® Silicone render<br />
system has provided the perfect solution.<br />
Developed in a partnership between Ibstock<br />
<strong>and</strong> ROCKWOOL, the BrickShield® system,<br />
consists of a unique ROCKWOOL insulation<br />
board that is bonded to the exterior face of<br />
the wall with BrickShield ® Adhesive. It is then<br />
mechanically fixed with thermally broken<br />
time. The system was easy to work with <strong>and</strong><br />
is fire resistant both in bulk storage <strong>and</strong> when<br />
installed.<br />
The REDArt Silicone external wall insulation<br />
system was used at Hornby Flats together<br />
with ROCKWOOL FS Mortar 2 base coat <strong>and</strong> a<br />
top coat of REDArt render applied in a<br />
cream coloured, silicone finish to complete<br />
the project. This has provided Hornby Flats<br />
with outst<strong>and</strong>ing thermal <strong>and</strong> weather<br />
protection plus an attractive exterior<br />
appearance.<br />
“With a project of this size <strong>and</strong> stature, we<br />
wanted the insulation to deliver the required<br />
performance <strong>and</strong> finish. ROCKWOOL was<br />
The Hornby Flats Estate is a low rise<br />
development, which features eight,<br />
three storey buildings in a garden<br />
setting. The original design <strong>and</strong><br />
construction of the flats has caused<br />
substantial issues with cold bridging. These<br />
buildings date back to circa 1950, with some<br />
tenants having remained in occupation<br />
since their initial development. As part of<br />
the REECH programme, One Vision Housing<br />
invested £2.4 million to provide a range of<br />
energy efficient benefits, extend the life of<br />
the 96 flats <strong>and</strong> improve living conditions for<br />
residents.<br />
One Vision Housing worked in partnership<br />
with Seddon Construction, Cost Consultants<br />
WYG, architectural practice Halsall Lloyd<br />
Partnership (HLP), REECH, Trowers <strong>and</strong><br />
ROCKWOOL to deliver this high-quality<br />
scheme against the tight timescale required<br />
by the funding. The project involved a<br />
significant upgrade to the building fabric for<br />
design, aesthetics <strong>and</strong> technical performance.<br />
Completed in September 2015, this involved<br />
intensive, envelope refurbishment, featuring<br />
ROCKWOOL external wall insulation.<br />
Lead architects, HLP, worked closely with One<br />
Vision Housing to meet their dem<strong>and</strong> that<br />
real brickwork would still be visible to stay in<br />
keeping with the surrounding traditional brick<br />
“The ROCKWOOL solution was thermally efficient, easy<br />
to work with <strong>and</strong> fire resistant which proved to be an<br />
important consideration, given the occupants remained<br />
in occupation as we worked on the project.<br />
It’s also provided an attractive looking finish that fits<br />
with the area <strong>and</strong> helps the tenants feel better about<br />
their living environment.”<br />
- Ian Brooks, One Vision Housing<br />
BrickShield® Insulating Wall Anchors.<br />
BrickShield ® Natural Clay Brick Slips from<br />
Ibstock are then site-bonded to the insulation<br />
with BrickShield ® Adhesive <strong>and</strong> joints pointed<br />
with BrickShield ® BrickPoint for a traditional<br />
brick appearance finish.<br />
The BrickShield ® system has significantly<br />
improved the insulation performance at<br />
Hornby Flats as a result. It meets the<br />
longevity <strong>and</strong> aesthetic appearance<br />
requirements of the brief. Using stone wool<br />
insulation, manufactured with alternative<br />
grains to achieve the correct adhesion<br />
surfaces, has also given an environmentallyfriendly<br />
product solution. The Brick Slip finish<br />
of “old cutt rustic” was chosen for its colour fit<br />
as well as its ability to weather naturally over<br />
able to supply a system that satisfied both<br />
criteria,” says Ian Brooks at One Vision<br />
Housing. “The ROCKWOOL solution was<br />
thermally efficient, easy to work with <strong>and</strong> fire<br />
resistant which proved to be an important<br />
consideration, given the occupants remained<br />
in occupation as we worked on the project.<br />
It’s also provided an attractive looking finish<br />
that fits with the area <strong>and</strong> helps the tenants<br />
feel better about their living environment.”<br />
ROCKWOOL Technical Support was on h<strong>and</strong><br />
throughout the project to provide guidance<br />
<strong>and</strong> advice, checking work <strong>and</strong> regularly<br />
training staff to ensure the REDArt ® external<br />
wall insulation was applied correctly, both<br />
from a technical <strong>and</strong> aesthetic perspective.<br />
www.rockwool.co.uk<br />
30 <strong>Refurb</strong> retrofit<br />
magazine<br />
Nov 2016 R2