ANNUAL
ENKAI_ANNUAL_REPORT_31122016
ENKAI_ANNUAL_REPORT_31122016
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Çimtaş Steel and Çimtaş Module<br />
and Shipyard successfully achieved<br />
on time completion of the<br />
Project where in total Çimtaş has<br />
performed:<br />
• Fabrication of 52,000 tons<br />
welded steel as panels.<br />
• Formation and trial assembly of<br />
108 tower and 113 girder blocks.<br />
• Combination of the girder<br />
blocks on the ground in pairs,<br />
to form so called “Mega Blocks”<br />
each with a size of 35 m x 50 m<br />
x 5 m.<br />
• Delivery of blocks to erection<br />
site by “GMK-1”, a 4,400 DWT<br />
dynamic positioning vessel<br />
built by Çimtaş Module and<br />
Shipyard.<br />
• Execution of girder block site<br />
welding works.<br />
Çimtaş Steel being the leading steel<br />
wind tower manufacturer in Turkey<br />
set a new record in 2016 with a<br />
fabrication of 22,000 tons of wind<br />
towers for Nordex (Germany) and<br />
Enercon (Germany).<br />
Other fabrication projects of<br />
Çimtaş Steel in year 2016:<br />
12,000 tons of structural steel for:<br />
• Besmaya CCPP Project / Iraq for<br />
ENKA<br />
• SCPX Project / Georgia for<br />
Bechtel – ENKA JV<br />
• Kashirskaya Multifunctional<br />
Shopping Centre Project /<br />
Russia for ENKA<br />
• New York Wheel Project / USA<br />
for Mammoet-Starneth LLC<br />
1,500 tons of pressure vessels for:<br />
• Saudi Aramco’s Jazan Refinery /<br />
K.S.A. for Saipem<br />
• Tengiz Oilfield / Kazakhstan for<br />
TCO LLP<br />
• West Nile Delta Project / Egypt<br />
for Bechtel<br />
Fabrication of the New York Wheel Project’s RIM Sections<br />
has been started by the 2nd quarter of 2016 and<br />
scheduled to be completed by the 3rd quarter of 2017.<br />
In addition to RIM Sections, Çimtaş Steel has also been<br />
awarded additional scopes of the project which are RIM<br />
Reinforcements (temporary supports for erection) and<br />
Transport Frames.<br />
Çimtaş Steel has included large scale machined fabrication<br />
into its business lines with the new milling and<br />
machining investments in 2016.<br />
As a result of these investments, Çimtaş Steel made an<br />
agreement with Enercon to manufacture the first 25<br />
sets of wind turbine rotor & stator rings which are large<br />
welded and machined units. Following the first order<br />
of 25 sets, the parties have been working on a plan for<br />
manufacturing 200 sets annually in the coming years.<br />
Çimtaş Steel has also reached an agreement with GE<br />
for supply of exhaust frames of their heavy duty gas<br />
turbine systems with an initial order of 5 sets including<br />
precision welded steel fabrications with oversize<br />
machining processes. In line with its aim to provide<br />
integrated solutions to the customers, Çimtaş Steel will<br />
also undertake the supply and installation of insulation<br />
and stainless steel casing works in 2017.<br />
Çimtaş Steel received two consecutive “Best Partner”<br />
awards by Nordex; “Special Recognition” Award from<br />
Tekla for the İzmit Bay Crossing Suspension Bridge and<br />
two “Export Championship” awards by İstanbul Mineral<br />
& Metals Exporters’ Association in 2016.<br />
62 | ENKA Annual Report 2016<br />
ENKA Annual Report 2016 | 63