Refrigerated Rail Application Solutions - Thermo King

Refrigerated Rail Application Solutions
Rail solutions for box car and intermodal applications.

Delivering What Matters to Rail Customers
Unsurpassed Reliability and the Lowest Cost of Ownership
Thermo King is
the Environmental
Leader
We Know Rail.
Thermo King has been designing custom rail
solutions for our customers since 1948.
T
hermo King introduced the first refrigerated boxcar over
60 years ago and continues to develop and expand on the
latest industry-leading rail technologies. Thermo King provides rail
solutions to customers by listening to their needs and developing the
most reliable, cost-effective products in the industry.
Thermo King understands your business and provides rail products designed to offer
you unsurpassed reliability and the opportunity to lower your fuel, maintenance and
overall operational costs. Thermo King also has you covered from coast to coast, with
expert service when and where you need it. Thermo King rail products truly Deliver
What Matters:
3 Unsurpassed Reliability in Unattended Rail Service
3 Backed by the Longest Warranty in the Rail Industry (see your dealer for details)
3 Less Maintenance - EMI-3000 Extended Maintenance Interval
means Less Downtime and Less Expense
3 Expert Mobile Service and Support Nationwide from
the Thermo King Dealer Network.
3 Lower Operating Costs and the Lowest Cost of Ownership
Thermo King offers industry-leading
products and solutions that enable
businesses around the world to
reduce energy consumption and
costs and decrease harmful
environmental emissions.
The symbol indicates a feature
that delivers a significant environmental
advantage over previous models
or the competition.

Thermo King Advantage:
Heavy Duty Rail Fuel Filtration System
Thermo King’s Rail-Ready Units come complete with a robust
fuel filtration system equipped to handle low-sulfur fuels.
The system is built to function in unattended situations
because Thermo King understands fuel system performance is
the last thing rail and intermodal transporters want to worry
about during long, cross country trips.
This system delivers:
• Maximized Filter Life to save money on replacement
filters and labor costs through a patented filter design
and the ability to visually check filter status
• Simple Maintenance to get you back in service
fast with quick filter changes and system priming
• Greater Efficiency with a water/fuel separator
featuring easy drain-off
Best Warranty in the
North American Rail Industry
Not only do Thermo King Rail-Ready Units provide bestin-class
quality and reliability, they are backed by the best
warranty in the industry. See the table below to compare the
standard warranty on all major parts from Thermo King and its
nearest competitor.
Thermo King Nearest Competitor
Run Time 8,000 hours 6,000 hours
Years 4 years 3 years
Fuel In
Fuel Out
Innovative DRC Exhaust System
3 Directs exhaust and heat out the side of the
unit rather than upward for stacked DRCs
3 Proprietary system reduces problems
associated with typical exhaust layout
3 Increases life of air cleaner
Water Drain

New USB Port on the
HMI Interface
Makes uploading, downloading and
flashloading to the controller faster
and easier than ever before. Simply
insert a USB flashdrive into the USB
port and transfer data instantly.
• Conveniently located on unit
exterior - no doors need to be
opened and no panels need to be
removed
• Use any standard USB flash drive
that has been preloaded with
Wintrac TM
• Wintrac software protects against
tampering and modification of
temperature profiles
• USB flash drive eliminates the need
for a laptop and cables
CargoWatch
Provides temperature and system
data for HACCP plan. From the time
cargo is loaded to its final destination,
the SR-3 logs the trip history with
all essential information necessary
to maintain your HACCP plan.
CargoWatch options include:
• 6 temperature sensors/probes
• 4 door switches
• Data averaging
• Programmable, temperature
out-of-range alarms
ServiceWatch
This preventative maintenance device
combines a precise built-in recorder
with improved diagnostics. It keeps
track of system performance and
functionality, recording all operational
At Today’s Leading Edge and Ready for the Future
The New
SR-3 Control
System
parameters to significantly improve
service diagnostics. Monitors:
• All control settings
• System control sensors
• Alarms
• System operating modes
• Defrost intervals
OptiSet Plus
• Easy and precise way to set exact
setpoint temperature profile for
every type of cargo
• Create custom profiles or choose
from 500+ standard commodity
profiles
• Set up to 64 profiles per unit
• Set defrost intervals
• Program alarms
TODAY TOMORROW
Wireless-Ready Wireless-Equipped Yard Management Ready
Every 30-Series rail unit is ready
for the future with the ability to
upgrade to integrated wireless
communications as those
technologies evolve.
With soon-to-be-available integrated
cellular technology, the SB-30RR
Series will enable remote monitoring
and control of your assets without the
need for any additional hardware or
installation costs. Integrated third party
connectivity will allow you the choice of
third party service providers.
Thermo King’s commitment to communication
technology will continue with the introduction
of multiple wireless technologies to enable yard
management and increased asset management.
You will be able to download and flashload the
30-Series unit remotely from the comfort of
your office. Wireless sensors within the asset
make installation easier and keep costs down.

Protecting the integrity of your load
is a top priority. With OptiSet TM Plus
technology and a Human Machine
Interface (HMI) with a new USB port,
you can download and flashload
information to and from the controller
and HMI faster than ever before.
Through the integration of an available
REB and TracKing telematics, the SR-3
from Thermo King will give you the
power to adjust and monitor reefer
profiles from virtually anywhere.
Choose from nearly 500 commodity
profiles with OptiSet TM Plus.
Enhanced FreshSet
Provides the tool to optimize protection of fresh
loads and eliminate worries. Combined with the
Electronic Throttling Valve (ETV), this system
provides optimum unit capacity over the full
range of ambient and cargo temperatures. System
capacity automatically adjusts to the requirements
of the load, yielding tighter temperature
management and reduced risk of top freezing.
Telematics Solutions
Traceability and real time information have become
essential for fleet management. TracKing combines all
information in one easy to use web-based interface
that you can use to manage and monitor all of your
assets efficiently.
www.tktracking.com
Your Requirements: TracKing Delivers:
CARGO PROTECTION •Real-time Temperature
Management
•Two-way Setpoint
Change
•Out-of-range Alarms
•Monitoring Door
Openings
ASSET MANAGEMENT •Real-time Location of
& SECURITY Fleet
•Real-time Reefer Alarms
•Entry & Exit from
Location (Geo-Fencing)
•Movement Alarms
•Two-way Mode Change
OPTIMAL ASSET UTILIZATION •Reefer Fuel Levels
•Reefer Operating Hours
LOWER OPERATING COSTS •Real-time Temperature
Management and Alarms
•Fuel Levels
QUALITY ASSURANCE & •Remote Data Download
RISK MANAGEMENT •On-time Delivery
•Cargo Integrity

Trailer on Flat Car (TOFC)
and Intermodal
SB-230RR & SB-330
SB-230RR SB-330RR SB-230RR SB-330RR
Capacity at 35 o F (BTU/hr) ........ 51,000 .........................64,000
Heat (BTU/hr) ...........................47,000 .........................54,000
Airflow (CFM) ............................3,500 ...........................3,500
TOFC Package - includes:
• ETV
• Heavy Duty Battery Hold-Down
• HD Fuel Processor w/Heater and Water Separator
• 65 Amp Alternator
• Special Bottom Pan
Factory Options:
• TracKing Telematics
• Whisper TM Quiet Operation
Domestic Refrigerated
Container (DRC)
Capacity at 35 o F (BTU/hr) ........ 51,000 .........................64,000
Heat (BTU/hr) ...........................47,000 .........................54,000
Airflow (CFM) ............................3,500 ...........................3,500
DRC Package - includes:
• ETV
• Heavy Duty Battery Hold-Down
• HD Fuel Processor w/Heater and Water Separator
• 65 Amp Alternator
• Curb Side Exhaust
• Curb Side Exhaust Extender
Factory Options:
• TracKing Telematics

RR Ordering Guide
Steel Wheeled Refrigerated
Box Car (RBC)
SB-330RR
Capacity at 35 o F (BTU/hr) ............................................64,000
Heat (BTU/hr) ...............................................................54,000
Airflow (CFM) ................................................................3,500
RBC Package - includes:
• ETV
• Heavy Duty Battery Hold-Down
• HD Fuel Processor w/Heater and Water Separator
• 65 Amp Alternator
• Special Bottom Pan
• Manual Fresh Air
• Evap Back Panel
• Remote Sensor Connectivity Access Package
Factory Options:
• TracKing Telematics
• Rail Remote Status Lights
Factory Unit Options
TracKing Telematics
TracKing allows for constant unit monitoring from any
location, even while the rail car is unattended.
• Tracks route history at regular
intervals or on demand
• Provides real-time reports on
container temperature
• Two-way communication
allows you to interact
with the unit from any location
Rail Remote Status Lights
Prevent costly shutdowns and monitor the conditions of the
container from a distance. Thermo King Status Lights are
perfect for monitoring rail cars
during routine inspections.
• Displays any warning indicators and
unit status
• Accurately indicates fuel levels
(Combo models only)
• Displays current return air
temperature of the container (Triple
Combo model only)

Thermo King Rail-Ready Benefits
Greater Fuel Savings with ETV
Fuel expense continues to represent a significant portion of
your operating costs. Thermo King’s SB-230RR and SB-
330RR incorporate the latest fuel-saving technologies while
delivering the BTU performance the market demands.
Thermo King’s Electronic Throttling Valve (ETV) for Rail-
Ready units uses a microprocessor to precisely control the
system. As the temperature approaches the setpoint, the
ETV begins to close, throttling the suction gas returning
to the compressor. This continues until the ETV becomes
almost completely closed, reducing engine load and saving
fuel.
Other ETV features include:
3 Maximization of capacity for
faster pulldown and less fuel usage
3 Elimination of temperature spikes
for extended product life
3 High ambient operation for worry-free
long distance unattended operation
Box Temperature (F)
100
90
80
70
60
50
40
30
20
10
0
-10
-20
-30
With ETV
Without ETV
Fewer
Run Hours
0 1
Time (hours)
2
Lower Operating Costs
Reducing the everyday costs of operating the reefer
was essential in the development of these new units.
The following features will help you realize reduced
operating costs, every day you run:
3 SR-3 Controller with OptiSet TM Plus helps ensure correct
parameters are set for every load, quickly and easily
3 EMI-3000 extended maintenance interval means
longer (3000 hour) intervals between service
3 Low Fuel Warning helps prevent
costly out-of-fuel shutdowns
3 Scheduled Maintenance Reminder to
keep unit running at peak efficiency
Exceeds EPA Requirements
The TK486V/TK486VH engines exceed EPA Interim Tier 4
requirements for NO x and particulate matter emissions.
Better (and less) Refrigerant Means
a Lower Environmental Impact
3 Chlorine-free R-404A refrigerant
3 Zero ozone-depletion factor
3 Lowest refrigerant charge (13 pounds) as compared
to competitive units (as high as 21 pounds)
3 Low refrigerant charge reduces TEWI
(Total Equivalent Warming Impact)

Thermo Gard Service
and Maintenance Solutions
Platinum Rail The best rail reefer service anywhere.
Our Platinum Rail Guaranteed
Maintenance program provides the
ultimate in preventive and predictive
refrigeration unit maintenance.
Platinum Rail offers solutions by
customizing maintenance programs to
meet your specific needs, immediate
and long term.
Thermo King’s Heavy Duty
Protection Package guards against
the harsh conditions of the rail
environment.
• Perfect for stacking intermodal
containers
• Protects unit when coupling cars
• Ensures the longest life possible
The EON Battery
outlasts and outperforms
conventional batteries.
Platinum Rail Premier
• Delivers up to five times
the battery life of a wet cell
battery
Platinum Rail Essential
Platinum Rail PM+
Platinum Rail PM
Aftermarket Options
Heavy-Duty Protection Package Electronic Door Switches
EON Battery Rail Remote Status Lights
• Lowers operating costs and
physical waste
Save fuel and lower
maintenance costs with
Electronic Door Switches.
• Shuts down unit in noncooling
situations
• Decreases fuel consumption
and emissions
• Improves efficiency and
reduces emissions
Prevent costly shutdowns
and monitor the conditions
of the asset during routine
inspection.
• Displays any warning
indicators and unit status
• Accurately indicates fuel
levels (Combo models only)
• Displays current return
air temperature of the asset
(Triple Combo model only)

Nationwide Rail Coverage from
the Thermo King Dealer Network
Expert mobile service. 24 hours a day. All across North America.
e-Rail Safe Certified Dealers
e-Rail Safe certification is required to enter rail yards
and facilities across the United States. Without
this certification, access to rail yards can be denied,
causing major problems for your business. If
technicians cannot enter the yard, loads can be
lost to unit shutdowns, costing you money and
customer loyalty.
Thermo King Dealers are e-Rail Safe certified,
allowing them to access all rail yards nationwide.
UpTime mobile service trucks bring the dealership to
the customer and are on call 24 hours a day, 7 days
a week. Whenever a unit requires repair, upload or
flashloading, or regular maintenance, Thermo King
Dealers can deliver Genuine Thermo King Parts and
expert service right to you.

Specifications
Compressor
• Model X430L
• 30.0 cu in (491.6 cm 3 ) displacement
• High strength forged crankshaft
• Lightweight, aluminum
alloy body, heads and sump
• Replaceable cylinder liners
• Vanasil® ringless pistons
• Gerotor oil pump
SB-230RR
Dimensions Inches (Millimeters)
Engine
• TK486V/TK486VH direct-injection
diesel engine
• Four cylinder, liquid cooled
• 15 qt (14.2 liter) oil capacity
• 34.0 hp rating
• 3000 hour maintenance intervals
• Meets EPA emissions requirements
for Interim Tier 4
Air flow
Refrigeration Capacity System net cooling capacity at 100°F (38°C) ambient and high-speed engine operation.
SB-330RR
84.65
(2150)
23.26
(590)
3,500 CFM @ 0 in static pressure
3,200 CFM @ 0.5 in static pressure
Evaporator Heat Engine Power w/ETV
Degrees F Btu/hr Btu/hr Watts
35°F 47,000 60,000 17,588
0°F 32,000 9,380
-20°F 21,000 6,150
Evaporator Heat Engine Power w/ETV
Degrees F Btu/hr Btu/hr Watts
35°F 54,000 64,000 18,756
0°F 37,000 10,843
-20°F 25,000 7,327
45.50
(1156)
76.11
(1933)
65.62
(1667)
8.00
(203)
Refrigeration Capacity
System net cooling capacity at 100°F
(38°C) ambient and high-speed engine
operation.
Weight
SB-230RR
1606 lbs (728 kg)
SB-330RR
1655 lbs (751 kg)

TK 54718-5-PL (1-11)
©2011 Ingersoll-Rand, plc
Printed in U.S.A.
Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for customers
globally. Its world class brands include Hussmann, a manufacturer of refrigeration and food
merchandising solutions, Thermo King, the leader in transport temperature control and Trane,
a provider of energy efficient heating, ventilating and air conditioning systems, building and
contracting services, parts support and advanced controls for commercial buildings and homes.