GineersNow HVACR Leaders Magazine Issue 001
GineersNow HVACR Leaders Magazine Issue 001 HVACR Leaders Magazine: The Key Trends Making Our Cities Greener, Safer and Smarter. By the Chairman and CEO of Johnson Controls (JCI). Exclusive: Johnson Controls, Ingersoll Rand, Danfoss, Carrier, Daikin, Samsung, LG, Leminar, Panasonic, Atlas Copco, Blue Star, Empower, Kurita, Midea, Sulzer Special Feature Stories: HVACR, HVAC, Heating, Air Conditioning, AC, Chillers, Temperature Control, Climate Control, Compressors, Controls, Ducts, Heaters, Insulations, MEP, Pumps, Pipes, Refrigeration, Ventillations, Valves, VRF, Air Handlers, Heat Exchangers Country Focus: China, United States, Canada, United Arab Emirates, Saudi Arabia, Qatar, Bahrain, Kuwait, Oman, United Kingdom, Singapore, Hong Kong, Philippines, Malaysia, Indonesia, India, Australia More engineering stories at https://www.gineersnow.com/topics/magazines
GineersNow HVACR Leaders Magazine Issue 001
HVACR Leaders Magazine: The Key Trends Making Our Cities Greener, Safer and Smarter. By the Chairman and CEO of Johnson Controls (JCI).
Exclusive: Johnson Controls, Ingersoll Rand, Danfoss, Carrier, Daikin, Samsung, LG, Leminar, Panasonic, Atlas Copco, Blue Star, Empower, Kurita, Midea, Sulzer
Special Feature Stories: HVACR, HVAC, Heating, Air Conditioning, AC, Chillers, Temperature Control, Climate Control, Compressors, Controls, Ducts, Heaters, Insulations, MEP, Pumps, Pipes, Refrigeration, Ventillations, Valves, VRF, Air Handlers, Heat Exchangers
Country Focus: China, United States, Canada, United Arab Emirates, Saudi Arabia, Qatar, Bahrain, Kuwait, Oman, United Kingdom, Singapore, Hong Kong, Philippines, Malaysia, Indonesia, India, Australia
More engineering stories at https://www.gineersnow.com/topics/magazines
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2 E-Commerce, Online Distribution and Management • March 2017<br />
<strong>HVACR</strong> <strong>Leaders</strong> • May 2017<br />
3
CREATING VALUE FOR INDUSTRY 41<br />
Sponsored Article<br />
Robert Wiseman<br />
Dairies<br />
Reducing water consumption for a higher<br />
economic value and a lower carbon footprint<br />
One of the major costs in milk processing<br />
is water: 1.3 liters of water is needed for<br />
every one liter of milk processed. On top of<br />
this, 4.2g of chemical oxygen demand (COD)<br />
is produced from every liter of milk processed,<br />
which is then discharged into wastewater.<br />
Robert Wiseman decided to optimize its<br />
water and wastewater use by aiming to<br />
reduce water consumption across its dairy<br />
network by 25% over a five year period.<br />
The project was started in their main dairy<br />
plant located in Bridgwater, which processes<br />
125 million liters of milk per day.<br />
Veolia Water Technologies (VWT) is<br />
supporting Robert Wiseman’s project by<br />
providing a Dissolved Air Flotation (DAF)<br />
system and a membrane bioreactor (MBR)<br />
to reduce COD. The quality of the discharged<br />
effluent more than meets the environmental<br />
requirements. In fact, the quality of the<br />
treated effluent was so good that Robert<br />
Wiseman wanted to reuse it.<br />
VWT therefore proposed its reverse osmosis<br />
(RO) system: MegaRO TM to recycle the effluent<br />
in order to use it for the CIP (Cleaning in<br />
Place) system. The MegaRO technology uses<br />
a membrane to remove 99% of residual COD,<br />
dissolved salts and bacteria from the treated<br />
process wastewater, producing water of equal<br />
or better quality than the mains supply.<br />
VWT was one of the early pioneers of<br />
MBRs, thanks to its Biosep process, and<br />
using this expertise VWT were able to feed<br />
the MBR effluent directly to the MegaRO<br />
system with no set-backs. Robert Wiseman<br />
became the first dairy industry business in<br />
the UK to install a RO recycle system, enabling<br />
them to recover 200m/day of process<br />
wastewater.<br />
The reverse osmosis process is driven by<br />
pressure, but the MegaRO’s low-pressure<br />
membranes and high-efficiency pumps make<br />
it one of the most energy efficient systems<br />
on the market. Low energy use means not<br />
only reduced carbon emissions but also low<br />
operating costs. Moreover, the quality of the<br />
waste concentrate stream from the MegaRO<br />
is still good enough for the effluent to be<br />
discharged directly into the drainage ditch.<br />
"Because the operating cost of the MegaRO<br />
is low, the recovered water actually costs less<br />
than mains water even after including capital<br />
amortization. We expect to get a payback on<br />
the £130,000 (approx. €153,000) investment<br />
in about two and half years." said Eleanor<br />
Walton, Robert Wiseman Dairies' project<br />
manager.<br />
Although the plant has only been in<br />
operation for six months, Walton had<br />
enough confidence to be talking to<br />
Veolia Water Technologies about<br />
a second plant to recycle another<br />
80m/day of wastewater. “We also<br />
want to roll out this kind of technology<br />
to some of our other sites where they have an<br />
expensive sewer discharge” she says. <br />
Robert Wiseman Dairies operates six<br />
dairies, 14 distribution depots and<br />
employs more than 4,700 employees.<br />
Robert Wiseman Dairies supplies a third<br />
of the UK’s milk.<br />
DAIRY<br />
RECYCLING<br />
50% OF ITS<br />
WASTEWATER
Sponsored Article<br />
IDRAFLOT <br />
New generation flotation unit<br />
Very compact, these units reach a high<br />
thickening and clarification grade allowing<br />
ultra-flotation with the highest removal<br />
efficiency on COD, suspended solids and fat.<br />
IDRAFLOT is a rectangular compact unit,<br />
easily transportable, manufactured entirely<br />
in stainless steel. It is provided with lamellar<br />
packs, to achieve high treatment capacity<br />
compared to its compact size, telescopic level<br />
adjustment to optimize the sludge extraction<br />
with dry matter up to 8%.<br />
IDRAFLOT flotation units are protected by<br />
three patents. They are intended to assure a<br />
perfect mixing of the waste with saturated<br />
water and an uniform distribution of the<br />
water flow along the entire surface of the<br />
unit.<br />
The saturation system warrants a complete<br />
and even saturation free from the formation<br />
of big bubbles.<br />
The reactor allows to sample and optimize<br />
the desired parameters through a very<br />
simple adjustment of chemicals (coagulant/<br />
flocculant). <br />
IDRAFLOT is suitable:<br />
• As pretreatment upstream of<br />
a biological plant to remove<br />
biodegradable fats, suspended solids,<br />
fibres, etc. The efficiency is up to<br />
98% with consequent COD drop of<br />
between 70% - 80%.<br />
• As a clarification plant downstream<br />
of a biological plant to remove light<br />
sludge particles not captured by<br />
secondary decanters.<br />
• For tertiary treatment<br />
• For sludge thickener<br />
• For liquid/solid separation in<br />
industrial process plants (pulp<br />
& paper, wine, etc.), Idraflot is<br />
the best solution to potentiate<br />
surcharged or undersized plants.<br />
Markets & Applications<br />
• Dairy<br />
• Slaughterhouses, meat, salami and<br />
fat processing<br />
• Fishing industry<br />
• Canneries<br />
• Wine industry<br />
• Soft drinks production
John Vauden<br />
Senior Editor<br />
Asia-Paciic<br />
Hina Sapra<br />
Senior Editor<br />
South Asia<br />
Therese Matheren<br />
Senior Editor<br />
North America<br />
Engr. Randy Williams<br />
Guest Editor<br />
North America<br />
Amanda Pelletier<br />
Guest Editor<br />
North America<br />
GINEERSNOW TEAM<br />
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Sales & Marketing Director<br />
Ems@LincolnMartin.com<br />
Robert Bagatsing<br />
Editor-In-Chief<br />
editor@<strong>GineersNow</strong>.com<br />
Engr. Alice Hernandez<br />
Senior Editor-At-Large<br />
Charity Bagatsing<br />
Senior Editor<br />
North America<br />
Engr. Dion Greg Reyes<br />
Junior Editor<br />
Engr. Cielo Panda<br />
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Engr. Aaron Kesel<br />
Guest Editor<br />
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Guest Editor<br />
United Kingdom<br />
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Guest Editor<br />
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Junior Editor<br />
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Marketing and IT<br />
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Contents
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Learn more at monogram.com.
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130+<br />
YEARS OF<br />
INNOVATION<br />
CUSTOMERS GLOBALLY<br />
MORE THAN<br />
8,700<br />
ACTIVE<br />
PATENTS<br />
HEADQUARTERS:<br />
Cork, Ireland<br />
Milwaukee, WI, USA<br />
Shanghai, China<br />
4+MILLION<br />
LEADER<br />
130,000<br />
EMPLOYEES<br />
• Building Products, Technologies<br />
& Integrated Solutions<br />
• Energy Storage<br />
$<br />
71<br />
MILLION<br />
IN CHARITABLE<br />
CONTRIBUTIONS<br />
in the Past 5 Years<br />
NEARLY<br />
2,000<br />
LOCATIONS<br />
WORLDWIDE<br />
1.07 MILLION<br />
VOLUNTEER<br />
HOURS<br />
Recorded in<br />
the past<br />
5 years<br />
$ 37.7<br />
BILLION<br />
ANNUAL<br />
REVENUE<br />
PAID<br />
CONSECUTIVE<br />
DIVIDENDS<br />
SINCE<br />
1887<br />
SERVING<br />
CUSTOMERS IN<br />
150+<br />
COUNTRIES<br />
THE BEST VALUE FOR YOUR TIME AND MONEY<br />
Find the right product in our family of brands, integrated for ease and effectiveness, with best-in-class operations to bring you<br />
top quality at the right time. And prepare for a connected future with building wide systems integration, creating an intelligent<br />
infrastructure to drive the business and building outcomes you desire.<br />
Building Wide<br />
Systems<br />
Integration<br />
Building<br />
Management<br />
Systems<br />
Security &<br />
Fire Safety<br />
Solutions<br />
Cooling &<br />
Heating<br />
Equipment<br />
BUILDING TECHNOLOGIES & SOLUTIONS FACT SHEET<br />
SUPPORT THROUGHOUT<br />
THE BUILDING LIFECYCLE<br />
For a single building or an entire campus, Johnson Controls offers an unmatched<br />
portfolio of integrated solutions—optimizing performance at every phase.<br />
EQUIPMENT, CONTROLS AND SERVICES FOR HEATING,<br />
VENTILATING, AIR-CONDITIONING, REFRIGERATION<br />
AND SECURITY SYSTEMS<br />
NEARLY<br />
500 BRANCH OFFICES<br />
IN MORE THAN<br />
150 COUNTRIES<br />
Commercial<br />
& Industrial<br />
Refrigeration<br />
$30<br />
TOTAL SALES 2016<br />
RECENT PROJECTS<br />
Air<br />
Distribution<br />
Performance<br />
Optimization<br />
Energy<br />
Efficiency &<br />
Sustainability<br />
JOHNSON CONTROLS 2016 SALES BY BUSINESS (IN BILLIONS)<br />
● $23 Building Technologies & Solutions<br />
● $7 Power Solutions<br />
Visit www.johnsoncontrols.com/investors for current reports and filings.<br />
MORE THAN<br />
1 MILLION CUSTOMERS<br />
RELY ON US TO INCREASE ENERGY EFFICIENCY<br />
AND LOWER OPERATING COSTS<br />
Cooling the 6-million-square-meter<br />
Shadadiyah Campus of Kuwait<br />
University with 36 YORK ® centrifugal<br />
chillers, supporting the world’s most<br />
energy-efficient campus<br />
Reducing energy use 28 percent<br />
for the Northstar Delta Office<br />
Tower in Changsha City, China,<br />
with an innovative heat recovery<br />
system that harnesses waste heat<br />
Launching Quantech, a new brand<br />
of small-tonnage, air-cooled chillers<br />
ready for rapid deployment through<br />
independent dealers—a quantum leap<br />
in the industry<br />
<strong>HVACR</strong> <strong>Leaders</strong> • May 2017<br />
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THEALL-IN-ONE<br />
HIGH PRESSURE<br />
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AIR SYSTEM<br />
Interactive Touch-Screen<br />
BAUER Gas-Tek OPTIONAL<br />
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RFID Reader OPTIONAL<br />
NFPA 1989 DATA COLLECTION MADE EASY<br />
Lab on Locale 2 OPTIONAL<br />
PROVIDES REAL-TIME AIR SAMPLING & TESTING<br />
WATCH OUR NEW VIDEO AT<br />
BauerFire.com<br />
BREATHE BAUER<br />
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BAUER KOMPRESSOREN GCC FZE, P.O. Box 261413, Unit # AF07, Jebel Ali Free Zone, Dubai, UAE, Phone +971-4-886 0259, Fax +971-4-886 0260
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220 Million<br />
24 Million<br />
500,000+<br />
Reach<br />
Engagement<br />
Followers<br />
We are the world’s first viral online magazine<br />
for the engineering community<br />
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Advertise Now<br />
Call +971 56 4289684 Email ems@LincolnMartin.com
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