6009757_C-Fork Positioner Service Manual - Cascade Corporation

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C ONTENTS C-Series Fork Positioner Page INTRODUCTION, Section 1 Introduction, 1.1 1 Special Definitions, 1.2 1 INSTALLATION, Section 2 Truck System Requirements, 2.1 2 Recommended Hydraulic Supply Options, 2.2 3 Fork Positioner Installation Procedure, 2.3 4 PERIOD MAINTENANCE, Section 3 100-Hour Maintenance, 3.1 9 500-Hour Maintenance, 3.2 9 1000-Hour Maintenance, 3.3 9 2000-Hour Maintenance, 3.4 9 TROUBLESHOOTING, Section 4 General Procedures, 4.1 10 Truck System Requirements, 4.1-1 10 Tools Required, 4.1-2 10 Troubleshooting Chart, 4.1-3 10 Plumbing, 4.2 11 Hosing Diagram,Fork Position Circuit, 4.2-1 11 Hosing Diagram, Sideshift Circuit, 4.2-2, 4.2-3 12 Hydraulic Circuit, 4.2-4, 4.2-5 14 Fork Position Function, 4.3 16 Supply Circuit Test, 4.3-1 16 Fork Circuit Test, 4.3-2 16 Valve Test, 4.3-3 17 Cylinder Test, 4.3-4 17 Sideshift Function, 4.4 18 Supply Circuit Test, 4.4-1 18 Sideshift Cylinder Test, 4.4-2 18 Sideshifting Valve Test, 4.4-3 19 Electrical Circuit, 4.5 20 Page SERVICE, Section 5 Fork Positioner Removal, 5.1 21 Forks, Shafts, 5.2 22 Removal and Installation, 5.2-1 22 Fork Inspection, 5.2-2 23 Fork Bearing Service, 5.2-3 23 Fork Carrier, 5.2-4 24 Valve, 5.3 25 Valve Removal, Installation, 5.3-1 25 Eliminating Regeneration Circuit, 5.3-2 25 Valve Service, 5.3-3 26 Sideshift Cylinder, 5.4 27 Cylinder Removal, Installation, 5.4-1 27 Cylinder Disassembly, 5.4-2 28 Cylinder Inspection, 5.4-3 28 Cylinder Reassembly, 5.4-4 29 Fork Position Cylinders, 5.5 30 Cylinder Removal, Installation, 5.5-1 30 Cylinder Disassembly, 5.5-2 31 Cylinder Inspection, 5.5-3 31 Cylinder Reassembly, 5.5-4 32 Sideshifter Frame, 5.6 33 Bearings, Anchor Plate Replacement, 5.6-1 33 Solenoid Valve, 5.7 34 Coil Service, 5.7-1 34 Valve Service, 5.7-2 SPECIFICATIONS, Section 6 34 Specifications, 6.1 35 Hydraulics, 6.1-1 35 Auxiliary Valve Functions, 6.1-2 35 Truck Carriage, 6.1-3 35 Torque Values, 6.1-4 36 i 6009757 Rev. 0
I NTRODUCTION 1.1 Introduction This Manual provides the Installation Instructions, Periodic Maintenance, Troubleshooting, Service and Specifications for Cascade C-Series Fork Positioners. In any communication about the Fork Positioner, refer to the product I.D. number stamped on the nameplate as shown. If the nameplate is missing, the numbers can be found stamped on the back of the baseplate. IMPORTANT: All hoses, tubes and fittings on C-Series Fork Positioners are JIC. NOTE: Specifications are shown in both U.S. and (Metric) units. Nameplate 1.2 Special Definitions The statements shown appear throughout this Manual where special emphasis is required. Read all WARNINGS and CAUTIONS before proceeding with any work. Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make the job easier. WARNING - A statement preceded by WARNING is information that should be acted upon to prevent bodily injury. A WARNING is always inside a ruled box. CAUTION - A statement preceded by CAUTION is information that should be acted upon to prevent machine damage. FP0328.ill IMPORTANT - A statement preceded by IMPORTANT is information that possesses special significance. NOTE - A statement preceded by NOTE is information that is handy to know and may make the job easier. c SERIAL NUMBER CATALOG NUMBER ADDITIONAL EQUIPMENT ADDITIONAL EQUIPMENT ADDITIONAL EQUIPMENT cascade� LIFT TRUCK ATTACHMENT 221550 55C-FPB-01A ATTACHMENT CAPACITY 6009757 Rev. 0 1 WEIGHT LBS. S/N 221550 POUNDS AT INCH LOAD CENTER CAPACITY OF TRUCK AND ATTACHMENT COMBINATION MAY BE LESS THAN ATTACHMENT CAPACITY SHOWN ABOVE. CONSULT TRUCK NAMEPLATE. RECOMMENDED SYSTEM PRESSURE – 2000 PSI MAXIMUM SYSTEM PRESSURE – 2300 PSI � cascade corporation FOR TECHNICAL ASSISTANCE, CONTACT 800-227–2233 PORTLAND, OREGON USA FOR PARTS AND SERVICE MANUALS, CONTACT 800-227–2233 SPRINGFIELD, OHIO USA
Page 1: S ERVICE MANUAL C-Series Fork Posit
Page 5 and 6: I NSTALLATION 2.2 Recommended Hydra
Page 7 and 8: I NSTALLATION 3 Mount Fork Position
Page 9 and 10: I NSTALLATION 6 Flush 8 Install 9 I
Page 11 and 12: TP ERIODIC ROUBLESHOOTING MAINTENAN
Page 13 and 14: T ROUBLESHOOTING 4.2 Plumbing 4.2-1
Page 15 and 16: T ROUBLESHOOTING 4.2-3 Hosing Diagr
Page 17 and 18: T ROUBLESHOOTING 4.2-5 Hydraulic Ci
Page 19 and 20: T ROUBLESHOOTING 4.3-3 Valve Test 1
Page 21 and 22: T ROUBLESHOOTING 4.4-3 Sideshifting
Page 23 and 24: S ERVICE 5.1 Fork Positioner Remova
Page 25 and 26: S ERVICE 5.2-2 Fork Inspection •
Page 27 and 28: S ERVICE 5.3 Valve 5.3-1 Valve Remo
Page 29 and 30: S ERVICE 5.4 Sideshift Cylinder 5.4
Page 31 and 32: S ERVICE 5.4-4 Cylinder Reassembly
Page 33 and 34: S ERVICE 5.5-2 Cylinder Disassembly
Page 35 and 36: S ERVICE 5.6 Sideshifting Frame 5.6
Page 37 and 38: S PECIFICATIONS 6.1 Specifications
Page 40: Do you have questions you need answ

6009757_C-Fork Positioner Service Manual - Cascade Corporation

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