6009757_C-Fork Positioner Service Manual - Cascade Corporation
6009757_C-Fork Positioner Service Manual - Cascade Corporation
6009757_C-Fork Positioner Service Manual - Cascade Corporation
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S<br />
ERVICE<br />
5.2 <strong>Fork</strong>s, Shafts<br />
5.2-1 Removal and Installation<br />
The following procedures can be performed with the <strong>Fork</strong><br />
<strong>Positioner</strong> mounted on the truck.<br />
1 Close the <strong>Fork</strong>s to midrange. Lower forks to rest lightly<br />
on a pallet or wood blocking.<br />
2 Disconnect the spherical rod end nut that fastens the<br />
cylinder rod to the fork lug. For reassembly, assemble<br />
the parts as shown. Tighten the rod end nut to 160 ft.lbs.<br />
(220 Nm). NOTE: Spherical nut tightens against<br />
hex washer, providing a loose operating clearance for<br />
the anchor joint. Lubricate with chassis grease.<br />
3 Retract the cylinders fully to disengage the rod ends<br />
from the fork lugs.<br />
2<br />
<strong>Fork</strong> Lug Cotter Pin<br />
Rod End Nut,<br />
Locking Cap<br />
Cylinder<br />
Rod End<br />
Hex washer (beveled<br />
side faces fork lug)<br />
FP0354.ill<br />
WARNING: Make sure forks are properly<br />
supported by a pallet or wood blocking before<br />
disengaging from bearing shafts. Keep hands<br />
and feet clear from under forks.<br />
4 Remove the backrest (or retainer plates if equipped).<br />
For reassembly, tighten the capscrews to 75 ft.-lbs.<br />
(100 Nm).<br />
5 Slide the fork shafts out of the frame, disengaging the<br />
forks from the shafts.<br />
6 For reassembly, reverse the above procedures with the<br />
following exceptions:<br />
• Inspect fork shafts for wear or bending damage.<br />
Replace shafts if necessary.<br />
• After reassembly, lubricate fork bearings with<br />
chassis grease.<br />
5<strong>Fork</strong><br />
Shafts (2)<br />
Hex Washer<br />
4Backrest<br />
22 <strong>6009757</strong> Rev. 0<br />
FP0346.ill<br />
Retainer<br />
Plates<br />
NOTE: Used<br />
only when<br />
there is no<br />
backrest.