November 2018
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Cladding & Sheeting<br />
A GUARANTEED FINISH<br />
Thanks to technological advances and research and development, pre-finished steel has<br />
come a long way since it was pioneered back in the 1930s. But have you ever wondered<br />
why some manufacturers can offer better guarantees than others? Dr. Peter Barker, Manager<br />
of New Product Development at Tata Steel, gives his view.<br />
Since the launch of pre-finished steel, it has<br />
become one of the most popular envelope<br />
solutions worldwide, thanks to the array of<br />
design advantages and maintenance benefits it<br />
can deliver throughout the whole lifespan of a<br />
building.<br />
However, not all products have the same<br />
performance level, and this is particularly<br />
apparent when you look at the length and how<br />
comprehensive the guarantees are which<br />
accompany them. What’s more, distinguishing<br />
between guarantees based on technical ability<br />
and those which are given because of commercial<br />
necessity can often be difficult.<br />
In fact, guarantees for pre-finished steel are<br />
determined by a number of factors, including<br />
what application the product is used for, the<br />
metallic coating used with the steel substrate, the<br />
paint type and the testing it is subjected to.<br />
“It is vital that the<br />
performance of the<br />
product and the<br />
guarantee is fully taken<br />
into consideration”<br />
The combination of all these layers of prefinished<br />
steel not only have aesthetic<br />
considerations, but they can be indicators of the<br />
durability of a product, which will translate to the<br />
guarantee it offers. Product durability can be<br />
defined by the ability of the pre-finished steel to<br />
have resistance from a number of sources,<br />
including marine environments, chemicals,<br />
abrasives and sunlight. The ultraviolet rays from<br />
sunlight are the most destructive to coatings as<br />
they are directly absorbed. When<br />
exposed to sunlight, prefinished<br />
steel firstly loses its<br />
gloss, chalking occurs and<br />
micro-cracking can appear<br />
on the surface.<br />
Tests<br />
In order to understand how prefinished<br />
steel reacts to certain elements,<br />
there are a number of tests that pre-finished<br />
steel manufacturers should perform. For example,<br />
in accelerated corrosion tests – which are<br />
undertaken in UKAS accredited laboratories – the<br />
product is subjected to salt spray, prohesion,<br />
watersoak and humidity procedures and within UV<br />
testing, pre-finished steel is exposed to artificial<br />
UVA, UVB, high temperature UVA and Xenon to<br />
assess the extent of colour and gloss retention.<br />
Ensuring you choose a pre-finished steel that has<br />
been tested for all of the above will not only result<br />
in the end client receiving a building envelope<br />
that is aesthetically pleasing, but they can rest<br />
assured it will remain looking ‘good as new’ for<br />
years to come – reducing the need for costly<br />
replacements in the building’s lifespan.<br />
Colorcoat Prisma<br />
There are products available on the market which<br />
have reputable guarantees as they combine all of<br />
the above strengths. For example, our Colorcoat<br />
Prisma includes a cutting-edge three-layer<br />
technology, which provides superior ultraviolet<br />
(UV) resistance that maintains the colour and<br />
long-term aesthetic appearance of the product.<br />
This then translates into being able to offer a<br />
market leading guarantee. The Confidex<br />
Left: Tata Steel Colorcoat Prisma.<br />
Guarantee is the product<br />
performance guarantee for<br />
Colorcoat HPS200 Ultra and<br />
Colorcoat Prisma. It offers up<br />
to 40 years of protection when<br />
used in external conventional<br />
building envelope applications – namely<br />
roof and wall cladding – using single skin, builtup<br />
or composite panel construction in industrial<br />
and commercial applications.<br />
Provided directly to the building owner, the<br />
guarantee creates a contractual relationship<br />
between the building owner and Tata Steel,<br />
removing the need for a property owner to<br />
navigate the supply chain in the unlikely event of<br />
a claim.<br />
Requiring no maintenance and inspection to<br />
maintain its validity, the Confidex Guarantee also<br />
reduces the need to go onto the roof of a property,<br />
minimising maintenance costs and improving<br />
safety. Furthermore, the Confidex Guarantee<br />
ensures full rectification in the unlikely event of a<br />
failure from year one to year 40.<br />
When choosing a pre-finished steel building<br />
envelope product for your next project, it is vital<br />
that the performance of the product and the<br />
guarantee is fully taken into consideration. This is<br />
the only way to be truly sure you will meet the<br />
expectations of your client.<br />
Contact Tata Steel<br />
01244 892434<br />
www.colorcoat-online.com<br />
@TataSteelConstr<br />
74 TC NOVEMBER <strong>2018</strong>