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November 2018

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Cladding & Sheeting<br />

A GUARANTEED FINISH<br />

Thanks to technological advances and research and development, pre-finished steel has<br />

come a long way since it was pioneered back in the 1930s. But have you ever wondered<br />

why some manufacturers can offer better guarantees than others? Dr. Peter Barker, Manager<br />

of New Product Development at Tata Steel, gives his view.<br />

Since the launch of pre-finished steel, it has<br />

become one of the most popular envelope<br />

solutions worldwide, thanks to the array of<br />

design advantages and maintenance benefits it<br />

can deliver throughout the whole lifespan of a<br />

building.<br />

However, not all products have the same<br />

performance level, and this is particularly<br />

apparent when you look at the length and how<br />

comprehensive the guarantees are which<br />

accompany them. What’s more, distinguishing<br />

between guarantees based on technical ability<br />

and those which are given because of commercial<br />

necessity can often be difficult.<br />

In fact, guarantees for pre-finished steel are<br />

determined by a number of factors, including<br />

what application the product is used for, the<br />

metallic coating used with the steel substrate, the<br />

paint type and the testing it is subjected to.<br />

“It is vital that the<br />

performance of the<br />

product and the<br />

guarantee is fully taken<br />

into consideration”<br />

The combination of all these layers of prefinished<br />

steel not only have aesthetic<br />

considerations, but they can be indicators of the<br />

durability of a product, which will translate to the<br />

guarantee it offers. Product durability can be<br />

defined by the ability of the pre-finished steel to<br />

have resistance from a number of sources,<br />

including marine environments, chemicals,<br />

abrasives and sunlight. The ultraviolet rays from<br />

sunlight are the most destructive to coatings as<br />

they are directly absorbed. When<br />

exposed to sunlight, prefinished<br />

steel firstly loses its<br />

gloss, chalking occurs and<br />

micro-cracking can appear<br />

on the surface.<br />

Tests<br />

In order to understand how prefinished<br />

steel reacts to certain elements,<br />

there are a number of tests that pre-finished<br />

steel manufacturers should perform. For example,<br />

in accelerated corrosion tests – which are<br />

undertaken in UKAS accredited laboratories – the<br />

product is subjected to salt spray, prohesion,<br />

watersoak and humidity procedures and within UV<br />

testing, pre-finished steel is exposed to artificial<br />

UVA, UVB, high temperature UVA and Xenon to<br />

assess the extent of colour and gloss retention.<br />

Ensuring you choose a pre-finished steel that has<br />

been tested for all of the above will not only result<br />

in the end client receiving a building envelope<br />

that is aesthetically pleasing, but they can rest<br />

assured it will remain looking ‘good as new’ for<br />

years to come – reducing the need for costly<br />

replacements in the building’s lifespan.<br />

Colorcoat Prisma<br />

There are products available on the market which<br />

have reputable guarantees as they combine all of<br />

the above strengths. For example, our Colorcoat<br />

Prisma includes a cutting-edge three-layer<br />

technology, which provides superior ultraviolet<br />

(UV) resistance that maintains the colour and<br />

long-term aesthetic appearance of the product.<br />

This then translates into being able to offer a<br />

market leading guarantee. The Confidex<br />

Left: Tata Steel Colorcoat Prisma.<br />

Guarantee is the product<br />

performance guarantee for<br />

Colorcoat HPS200 Ultra and<br />

Colorcoat Prisma. It offers up<br />

to 40 years of protection when<br />

used in external conventional<br />

building envelope applications – namely<br />

roof and wall cladding – using single skin, builtup<br />

or composite panel construction in industrial<br />

and commercial applications.<br />

Provided directly to the building owner, the<br />

guarantee creates a contractual relationship<br />

between the building owner and Tata Steel,<br />

removing the need for a property owner to<br />

navigate the supply chain in the unlikely event of<br />

a claim.<br />

Requiring no maintenance and inspection to<br />

maintain its validity, the Confidex Guarantee also<br />

reduces the need to go onto the roof of a property,<br />

minimising maintenance costs and improving<br />

safety. Furthermore, the Confidex Guarantee<br />

ensures full rectification in the unlikely event of a<br />

failure from year one to year 40.<br />

When choosing a pre-finished steel building<br />

envelope product for your next project, it is vital<br />

that the performance of the product and the<br />

guarantee is fully taken into consideration. This is<br />

the only way to be truly sure you will meet the<br />

expectations of your client.<br />

Contact Tata Steel<br />

01244 892434<br />

www.colorcoat-online.com<br />

@TataSteelConstr<br />

74 TC NOVEMBER <strong>2018</strong>

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