<strong>cpp</strong> INSTRUMENTATION, CONTROL, AUTOMATION Pictures: Vega Good lubrication makes everything run better QUICK ACCESS TO ALL LEVEL DATA For more than 100 years now, oils from Oest have ensured that processes and machines of all kinds run smoothly. In <strong>the</strong> current production facility, Vega sensors monitor <strong>the</strong> mixing of oils and keep track of stock levels, thus helping <strong>the</strong> operators maintain a good overview of <strong>the</strong> many different products and processes. 20 <strong>cpp</strong> 02-2020
The Georg Oest Mineralölwerk based in Freudenstadt is <strong>the</strong> heart of <strong>the</strong> Oest group, which also includes part of <strong>the</strong> Avia network of petrol stations The origins of Oest go back more than 100 years. It all started in 1915, when a factory <strong>for</strong> <strong>the</strong> production of technical oils and lubricants was founded in Dornstetten in <strong>the</strong> Black Forest. In <strong>the</strong> following years, <strong>the</strong> scope of products was continuously increased in order to meet very different customer requirements. By combining various base oils in different ways, <strong>the</strong> company added many new items to its product range: drive belt wax, drilling oil, lea<strong>the</strong>r oil, carriage grease, anti-rust grease, ski wax, sewing machine oil, turbine oils, trans<strong>for</strong>mer oils, milling oils, among many o<strong>the</strong>rs. Not every one of <strong>the</strong>se products is still produced today, though special classic car oils are still in demand, albeit in small quantities. The product portfolio is now broader than ever. Over <strong>the</strong> years, <strong>the</strong> company has systematically expanded <strong>the</strong> development, production and distribution of industrial lubricants. Today, <strong>the</strong> Georg Oest Mineralölwerk (mineral oil plant) based in Freudenstadt is <strong>the</strong> heart of <strong>the</strong> Oest group, which also includes part of <strong>the</strong> Avia network of petrol stations. Not only was <strong>the</strong> laboratory expanded and <strong>the</strong> staff increased at <strong>the</strong> Freudenstadt location, <strong>the</strong> storage areas were also gradually enlarged. The requirements on <strong>the</strong> various production processes are very different. “Some require nitrogen blanketing, o<strong>the</strong>rs have to be temperature controlled, and yet o<strong>the</strong>rs require special safety measures <strong>for</strong> explosion protection. In addition, <strong>the</strong> requirements of <strong>the</strong> Water Resources Act (WHG) must be taken into account, as well as <strong>the</strong> EU <strong>chemical</strong> classification Reach or <strong>the</strong> specifications mandated by TÜV,” says Thilo Reich, Head of Engineering at Georg Oest Mineralölwerk, describing <strong>the</strong> extensive requirements. Fulfilling customer requirements High-quality petroleum raffinates, <strong>the</strong> base oils, are <strong>the</strong> basis <strong>for</strong> <strong>the</strong> wide range of products. The Black Forest company is constantly working on new developments, <strong>for</strong> example bio-lubricants, which are quickly biodegradable and based on renewable raw materials. In <strong>the</strong> company’s own laboratory, <strong>the</strong> special mixtures are carefully examined and tested so that <strong>the</strong> resulting lubricants are optimally adapted to each application. Of course, <strong>the</strong> laboratory is also responsible <strong>for</strong> quality assurance, so every batch is checked be<strong>for</strong>e packaging. The development of lubricants is one thing, but Oest‘s job also includes mixing, filling containers and storing <strong>the</strong> various components. There<strong>for</strong>e, about two years ago, <strong>the</strong> company built a new warehouse and logistics centre at <strong>the</strong> Freudenstadt site, enclosing a total area of about 3500 m² with space <strong>for</strong> more than 4000 pallets. “The requirements in <strong>the</strong> market have changed, today you have to deliver much faster,” explains Reich. Reliable monitoring of stocks Employees at Oest are supported by <strong>the</strong> most modern production and mixing <strong>technology</strong> available on <strong>the</strong> market. Stainless steel production vessels with various agitators in sizes from 400 to 52,000 l, as well as automatic filling systems, ensure that special requests can be fulfilled even on short notice. Incidentally, such requests do not always concern <strong>the</strong> composition of <strong>the</strong> lubricant, but sometimes also <strong>the</strong> size of <strong>the</strong> package or container <strong>the</strong> product is delivered in. Vega sensors have been used in <strong>the</strong> numerous storage and mixing <strong>cpp</strong> 02-2020 21