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cpp – Process technology for the chemical industry 02.2020

The journal cpp - Process technology for the chemical industry reports about processes, plants, apparatus and components for the chemical and pharmaceutical industry. Further topics are IT technologies, industry 4.0, digital production, MSR and automation technology and process analysis technology. The content spectrum is rounded off by explosion protection, plant safety, occupational health and safety, maintenance, site management and energy management.

The journal cpp - Process technology for the chemical industry reports about processes, plants, apparatus and components for the chemical and pharmaceutical industry. Further topics are IT technologies, industry 4.0, digital production, MSR and automation technology and process analysis technology. The content spectrum is rounded off by explosion protection, plant safety, occupational health and safety, maintenance, site management and energy management.

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<strong>cpp</strong> FOCUS SAFETY AND SECURITY<br />

High-per<strong>for</strong>mance, configurable small controller <strong>for</strong> efficient automation projects<br />

Functional all-rounder <strong>for</strong><br />

safety<br />

The product range of configurable safe small controllers Pnozmulti 2 from Pilz<br />

monitors a diverse range of safety functions on plant and machinery and stands <strong>for</strong><br />

maximum safety, including in <strong>the</strong> process <strong>industry</strong>. Depending on <strong>the</strong> application,<br />

<strong>the</strong> configurable small controller can cover a safety range up to PL e/Cat. 4 of<br />

EN ISO 13849-1 and SIL CL 3 of EN / IEC 62061. Pnozmulti 2 is based on a modular<br />

hardware plat<strong>for</strong>m and provides <strong>the</strong> base units Pnoz m B0 and Pnoz m B1.<br />

There‘s a wide range of expansion modules<br />

to cover safety-related requirements.<br />

For example: monitoring emergency stop,<br />

safety gates, light curtains, two-hand controls<br />

and press safety valves, right through<br />

to motion monitoring functions. In<br />

particular, <strong>the</strong> safe analogue input modules<br />

Pnoz m EF 4AI cover tasks in <strong>the</strong> process<br />

engineering sector. With <strong>the</strong> Pilz analogue<br />

input module you can safely record and<br />

monitor any process operations up to SIL 3<br />

of IEC 61511. The software tool of <strong>the</strong> configurable<br />

small controller, <strong>the</strong> Pnozmulti<br />

Configurator, provides software blocks <strong>for</strong><br />

analogue input, feasibility, scaling and arithmetic<br />

functions <strong>for</strong> this purpose. They not<br />

only make project configuration simpler,<br />

but above all faster. Parameters <strong>for</strong> limit<br />

values and range monitoring can be set<br />

with just a few clicks.<br />

Fast and precise reactions<br />

The independent module program (mIQ)<br />

allows fine-granular settings <strong>for</strong> values,<br />

which can be processed quickly, directly<br />

within <strong>the</strong> module. <strong>Process</strong>es can also be<br />

monitored safely and with precision. Pres -<br />

sure, temperature, flow rate, distance, fill<br />

level or even rope speed and load are just<br />

some of <strong>the</strong> things that can be monitored<br />

reliably. <strong>Process</strong> cycles, which include <strong>for</strong>ce<br />

conditions, bending operations or distance<br />

measurement, are also included.<br />

Users of <strong>the</strong> module program mIQ can also<br />

implement fast reaction times, as all <strong>the</strong><br />

commands are processed decentrally within<br />

<strong>the</strong> module. During configuration, <strong>the</strong> analogue<br />

measured values can be scaled into<br />

numeric variables of any unit of measurement.<br />

Parameters <strong>for</strong> monitoring <strong>the</strong> limit<br />

value, range or work area can be set via <strong>the</strong><br />

software tool. The design guarantees compliance<br />

with <strong>the</strong> sensors’ standard measuring<br />

range, so that established industrial<br />

standards are easy to apply.<br />

The small controllers Pnozmulti can be used <strong>for</strong> project planning, configuration,<br />

documentation and commissioning. Convenient diagnostic solutions also make troubleshooting<br />

easier, so reducing plant and machine downtimes.<br />

Pictures: Pilz<br />

Diagnostics firmly in view<br />

The analogue input module provides <strong>the</strong><br />

user with four independent, safe analogue<br />

current inputs of 4 to 20 mA with signed<br />

15 Bit resolution. The measuring range is<br />

0 tp 25 mA. The analogue inputs are suitable<br />

40 <strong>cpp</strong> 02-2020

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