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Trade fairs - Lenze

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Stone for the White House<br />

Integrated automation system makes stonecutters easier to use<br />

Pennsylvania Avenue 1600, Washington,<br />

DC, USA, is perhaps one of the most<br />

famous addresses in the world. That’s<br />

where you will find the White House,<br />

residence and official seat of every<br />

President of the USA since the year<br />

1800. Its foundation stone was laid on<br />

13 October 1792. The most important<br />

material used in its construction was<br />

sandstone, although this can no longer<br />

be seen since the building has been<br />

painted white since the 19th century. It<br />

was this colour which later gave the<br />

building its name.<br />

Such a venerable old building does<br />

of course require maintenance. Environmental<br />

influences eat away at the sandstone<br />

and marble, which has also been<br />

covered over. Specialists are employed<br />

to ensure that the superpower’s headquarters<br />

always looks spick and span.<br />

And wherever the stone becomes<br />

crumbly, new pieces must be put in place.<br />

The stonemasons use special machines<br />

for cutting the replacement blocks.<br />

The new stones are then inserted into<br />

the walls, where they need to be an<br />

exact fit. One of the machines used is a<br />

stonecutter manufactured by Auto-<br />

The site of the White House was chosen<br />

by the first President of the USA, George<br />

Washington. The property on<br />

Pennsylvania Avenue now has 132<br />

rooms, 35 bathrooms, eight staircases,<br />

three lifts, a swimming pool, a tennis<br />

court, a bowling alley and a cinema.<br />

mated Stone Machinery Limited from<br />

Bolton in the United Kingdom. This company<br />

produces machinery for processing<br />

limestone, sandstone, granite and marble,<br />

including saws, cross-cutters and<br />

milling machines.<br />

The latest machine to come from<br />

the British company was developed for<br />

the precise milling of textured stone<br />

such as that used for fireplace surrounds<br />

and ledges on buildings. The cutting<br />

tool is made from extremely hard<br />

polycrystalline diamond and includes a<br />

surrounding water cooling system. It cuts<br />

the stone at up to 9,000 revolutions per<br />

minute.<br />

The machine’s entire automation<br />

system is made by <strong>Lenze</strong>. At its heart is<br />

the ETC controller which controls both<br />

In action<br />

the movements and the processes. The<br />

machine is operated using a <strong>Lenze</strong><br />

industrial PC which is integrated into an<br />

operating station. The software for controlling<br />

the milling machine’s movements<br />

runs on this PC, which also provides<br />

two and three-dimensional visualisation<br />

facilities which enable the<br />

machine operator to view a 3D model of<br />

the tool on the screen, and rotate it.<br />

During the milling process the actual<br />

cut made, and the milling head, are displayed<br />

in real time. ECS drives regulate<br />

tough, dynamic MCS servo motors. The<br />

integrated system is easy to operate,<br />

and the machine can be controlled with<br />

great precision.<br />

www.stone-cutting.com<br />

7

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