13.10.2023 Views

MOTOREX Magazine 2023 126 EN

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

WORLD OF <strong>MOTOREX</strong> Nº <strong>126</strong> motorex.com<br />

THE TIGHTROPE ARTIST<br />

OF L<strong>EN</strong>ZERHEIDE<br />

Meticulously prepared<br />

for the winter season<br />

#RACEPROV<strong>EN</strong><br />

20 years of <strong>MOTOREX</strong> × KTM<br />

INTERVIEW<br />

Effects of alternative<br />

fuels on motor oil<br />

FLUIDLYNX<br />

Clean, smart and scalable


<strong>MOTOREX</strong> MAGAZINE Nº <strong>126</strong> FALL <strong>2023</strong><br />

EDITORIAL<br />

NEVER FAILING TO SUPRISE<br />

CHALL<strong>EN</strong>GE THE LIMITS<br />

14 THE TIGHTROPE ARTIST OF L<strong>EN</strong>ZERHEIDE 20<br />

SPOTLIGHTS<br />

04 News from <strong>MOTOREX</strong><br />

TECHNOLOGY & INNOVATION<br />

06 Fuel additives for the winter<br />

12 Savings potential in transportation<br />

30 Practical tips on Lube & Care<br />

34 Automated fluid management<br />

CHALL<strong>EN</strong>GE THE LIMITS<br />

14 The tightrope artist of Lenzerheide<br />

SUSTAINABLE PERFORMANCE<br />

08 Stress test in the forest<br />

26 Effects of alternative fuels<br />

on motor oil<br />

#RACEPROV<strong>EN</strong><br />

20 <strong>MOTOREX</strong> × KTM<br />

20 years of fluid success<br />

AROUND THE WORLD<br />

38 Infospots, puzzle<br />

08<br />

#RACEPROV<strong>EN</strong><br />

20 YEARS OF <strong>MOTOREX</strong> × KTM<br />

SUSTAINABLE PERFORMANCE<br />

“INNOVATION IS VITAL<br />

FOR THE FUTURE OF<br />

OUR INDUSTRY.”<br />

Sustainability and carbon<br />

reduction are<br />

subjects on everyone's<br />

lips and are having a noticeable<br />

impact on society –<br />

including on our work as<br />

a manufacturer of performance<br />

fluids with our own<br />

Research & Development department.<br />

The requirement<br />

to optimize carbon emissions<br />

and energy consumption on<br />

an ongoing basis and in every<br />

step of our activities – no<br />

matter how small – always<br />

opens up surprising potential<br />

for savings. We investigate<br />

this closely and are able to<br />

act where it will be most effective.<br />

This starts with raw<br />

material suppliers, who are<br />

increasingly providing precise<br />

figures on their products’ carbon<br />

footprints. Saving energy is an obvious<br />

step and extends far beyond optimizing<br />

the energy consumption in our production<br />

processes and right through to our<br />

products, such as the friction-optimized<br />

and thus fuel-efficient 0W/X generation<br />

high lubricity motor oils.<br />

The use of alternative fuels that contain<br />

a share of renewable energies or are<br />

entirely renewable is highly topical. In<br />

the case of motor fuels in particular,<br />

there are a range of transitional and<br />

interim solutions. Which of these will<br />

ultimately prevail remains open to<br />

conjecture. What is clear is that this<br />

development is greatly increasing the<br />

diversity of the operating fluids being<br />

used and the demands placed on<br />

them.<br />

We can already say that the requirements<br />

in terms of data collection and<br />

testing associated with new technologies<br />

in our laboratories are growing<br />

rapidly. With an international team of<br />

experts and a high-performance R&D<br />

infrastructure, we are responding to<br />

the ever-changing demands with innovative<br />

solutions. This makes me optimistic<br />

– not least from the perspective<br />

of the dedicated <strong>MOTOREX</strong> R&D team.<br />

Our motivation is unbroken as we move<br />

forward into a future that never fails to<br />

surprise.<br />

Yours sincerely,<br />

Dr. Markus Kurzwart and team<br />

Director of Research & Development<br />

Impressum<br />

Editor:<br />

<strong>MOTOREX</strong> AG<br />

Bern-Zürich-Strasse 31<br />

CH-4901 Langenthal<br />

Tel. +41 62 919 75 75<br />

Fax +41 62 919 75 95<br />

Customer service by phone. Advice and problem solving also in German, French and Italian Overall responsibility<br />

for content: David Bucher Language versions: Published in German, English, French and Swedish. Total print<br />

run: 60,000 copies Concept, editing and art direction: Aeschlimann, Advertising Concepts and PR GmbH,<br />

Gümligen Translation: BMP Translations AG, Basel Cover photo: Denise Wey, Lenzerheide Graphics and prepress:<br />

Burki Scherer AG, Oftringen Printing: Merkur Druck AG, Langenthal.<br />

Text contributions may be used when source is indicated. <strong>MOTOREX</strong> ® and all employed product names are internationally<br />

protected trade marks. No responsibility is accepted for printing errors or changes in the technical data.


<strong>MOTOREX</strong> MAGAZINE 4<br />

SPOTLIGHTS<br />

Text: Martin Aeschlimann<br />

<strong>MOTOREX</strong> MAGAZINE 5<br />

LET’S GO BIO:<br />

ECOGREASE B300<br />

Universal grease ECOGREASE B300<br />

combines top-quality performance features<br />

with added value from sustainability.<br />

It contains over 83 % renewable<br />

raw materials. With a balanced performance<br />

profile, its benefits such as<br />

excellent pumpability in central lubrication<br />

systems across a wide temperature<br />

range (-30 to 120 ° C) make it a compelling<br />

choice. High adhesiveness dependably<br />

binds the lubricant to the lubrication<br />

point. In combination with good water<br />

resistance this ensures lasting lubrication<br />

with a high degree of protection<br />

against wear and corrosion. Rapid<br />

biodegradability in accordance with<br />

OECD 301 B meets the Environmentally<br />

Acceptable Lubricant (EAL) criteria in<br />

full, making it ideal for use in agriculture,<br />

construction, forest management, and<br />

applications near water.<br />

GO TO PRODUCT<br />

motorex.com/ecogrease-b300<br />

CLEAN AS A WHISTLE:<br />

BIO PARTS CLEANER<br />

Conventional small-parts cleaning systems<br />

work using cold cleaners. These<br />

usually contain solvents and are often<br />

highly effective, but they have the usual<br />

drawbacks in terms of health and fire<br />

hazards. The heated, oxygen-enriched<br />

watery cleaning solution in the BIO<br />

PARTS CLEANER effectively removes<br />

grease and dirt with the help of tensides<br />

(surfactant substances) and uses<br />

microorganisms to continually degrade<br />

the contaminants. <strong>MOTOREX</strong> makes<br />

the switch to the new technology easy<br />

with an attractive starter kit consisting<br />

of a BIO PARTS CLEANER cleaning<br />

device with lid, 100 liters of BIO PARTS<br />

CLEANER FLUID, and the essential BIO<br />

PARTS CLEANER TABS for regenerating<br />

the cleaning fluid. Once you've worked<br />

with this device, which is especially kind<br />

to human health and the environment<br />

as well as being economical, you won't<br />

want to do without the benefits of the<br />

latest cleaning technology again.<br />

GO TO PRODUCT<br />

motorex.com/bio-partscleaner-starter-kit<br />

MORE SUSTAINABILITY<br />

FOR THE METAL INDUSTRY<br />

<strong>MOTOREX</strong> metal machining fluids are a<br />

success factor in many industries and a<br />

part of the Swiss culture of precision.<br />

Sustainability and environmental protection<br />

are two topics more timely than<br />

ever in industrial production. This is the<br />

moment for the new SWISSCUT DECO<br />

BX high-performance bio cutting oil!<br />

Based on renewable raw materials<br />

(> 50 %), it meets strict requirements<br />

for ready biodegradability (OECD 301 B)<br />

and negligible toxicity. The cutting oil is<br />

free of chlorine, zinc, and other undesirable<br />

materials and guarantees constant<br />

process reliability. In long-term tests<br />

SWISSCUT DECO BX displays high cutting<br />

performance as well as material compatibility<br />

and non-toxicity. It is ideally<br />

suited for working all metallic materials,<br />

for example for watch parts and implants.<br />

GO TO PRODUCT<br />

motorex.com/swisscut-deco-bx<br />

Foto: © TERRI<br />

10 YEARS OF GRE<strong>EN</strong> PARTNERSHIP<br />

Ten years ago, values like quality and tenacity brought<br />

Swedish forestry equipment manufacturer TERRI and<br />

<strong>MOTOREX</strong> together. TERRI develops and produces<br />

multifunctional harvesters and forwarders in Älmhult<br />

in southern Sweden. The machines combine high performance<br />

and maneuverability with very low soil impact.<br />

The company is committed to finding the most environmentally<br />

safe solutions possible. Most of its machines<br />

are factory-filled with sustainable operating fluids like<br />

readily biodegradable ECOSYNT HEES hydraulic oil. To<br />

maximize durability and economical use of hydraulic oil<br />

charges, TERRI orders an oil analysis after 500 hours of<br />

operation. Continuing growth and high customer satisfaction<br />

are proof that TERRI's strategy has been working<br />

since the company's founding in 1971.<br />

www.terri.se<br />

ECOSYNT HEPR 37 GOES ABOVE AND BEYOND<br />

Heavy-duty and highly environmentally friendly ECOSYNT HEPR hydraulic oils<br />

are very popular in the building trades. No wonder, since the high-performance<br />

hydraulic oil's ready biodegradability is an added value that the construction<br />

industry is no longer willing to forgo. In response, <strong>MOTOREX</strong> is adding two new<br />

products to the ECOSYNT HEPR range with viscosities of ISO VG 32 and 37. The<br />

latter is precisely tailored to the extreme requirements of Liebherr hydraulic<br />

components in mobile, tracked, and marine cranes. It meets the strict LIEBHERR<br />

BASIC-LEVEL LH-00-HYC standard and features extremely rapid air release. All<br />

ECOSYNT HEPR hydraulic fluids are biodegradable (EAL), heavy-duty, gentle on<br />

materials, readily miscible, and long-lasting. The two low-viscosity HEPR hydraulic<br />

oils open up a multitude of new applications. Ready for ECOSYNT HEPR? Your<br />

<strong>MOTOREX</strong> contact person will be glad to advise you.<br />

GO TO PRODUCT<br />

motorex.com/ecosynt-hepr-37


<strong>MOTOREX</strong> MAGAZINE 6<br />

TECHNOLOGY & INNOVATION<br />

DON'T GET CAUGHT<br />

OUT IN THE COLD!<br />

<strong>MOTOREX</strong> MAGAZINE 7<br />

Text: Klaus Larock<br />

Whenever temperatures fall below<br />

minus seven degrees Celsius for<br />

the first time, evildoers like condensation<br />

and paraffin precipitation<br />

in diesel fuel and heating oil demand<br />

their annual tribute.<br />

In response to high energy prices, many people fill<br />

their tanks before winter sets in and prices go up. As a<br />

result, summer diesel or a mixture with reduced cold<br />

resistance may slumber unnoticed in company storage<br />

tanks. If no one remembers until it's too late, the entire<br />

fleet may end up stranded. So specialists recommend<br />

always applying the right additive before it's too late.<br />

Applying an additive to fuel after the fact enhances<br />

certain properties that, depending on its composition,<br />

already exist in the fuel. Whether for special operating<br />

conditions, cleaning, system and cold protection, or<br />

storage, <strong>MOTOREX</strong> has best-selling, state-of-the-art<br />

winter fuel additives.<br />

WINTER PROOF<br />

Winter additive for diesel fuel and heating oil. Improves<br />

filterability (CFPP) and significantly lowers the pour point.<br />

Prevents early wax crystal formation, ensuring that the<br />

diesel system remains functional and protected even in<br />

low temperatures. Add to fuel at temperatures above<br />

+5 ° C. Not suitable for bio-diesel. EURO 6 compliant.<br />

DIESEL IMPROVER<br />

Cleans and protects the entire fuel system and enhances<br />

anti-corrosion. The additive increases the fuel's lubricating<br />

performance. It incorporates a cetane booster<br />

to improve ignition and cold starting. Through better<br />

combustion, DIESEL IMPROVER prevents formation<br />

of deposits and problems such as coking over short<br />

distances that can result. EURO 6 compliant.<br />

SYSTEM GUARD<br />

Fuel additive for gas and diesel engines with a gentle<br />

cleaning effect for the entire injection system. SYS-<br />

TEM GUARD enhances anti-corrosion, binds water,<br />

and is suitable for fuel systems with or without a<br />

catalytic converter. Many OEMs prescribe periodically<br />

adding a water-binding additive as part of the<br />

maintenance schedule. EURO 6 compliant.<br />

FUEL STABILIZER<br />

This fuel anti-oxidation additive helps stabilize fuel<br />

during lengthy storage periods (over the winter season),<br />

binds water, and protects the system against rust and<br />

corrosion. Prevents paint-like deposits in the fuel system.<br />

Suitable for gasoline and diesel systems. Effective<br />

for periods of up to six months. EURO 6 compliant.<br />

“MY SNOWCAT AND I<br />

ARE WINTER-PROOF!”<br />

GO TO INFO<br />

motorex.com/car-additives


<strong>MOTOREX</strong> MAGAZINE 8<br />

TECHNOLOGY & INNOVATION<br />

TRIED & TESTED:<br />

STRESS TEST<br />

IN THE FOREST<br />

Text: Martin Aeschlimann, Photos: Ehrenbolger & Suter AG<br />

The phrase “tried & tested” also implies<br />

“proven.” When a <strong>MOTOREX</strong> product<br />

is developed, before it's considered proven<br />

in a wide range of industries, it undergoes<br />

a number of field tests. Exchanges with<br />

experienced professionals in the trades<br />

are an extremely important aspect of the<br />

process. They're the only way to get new<br />

technologies, ingredients, production<br />

processes, and ultimately products ready<br />

for market under the conditions where<br />

they'll actually be used. This guarantees<br />

that, along with top quality, <strong>MOTOREX</strong><br />

always stands for tried and tested lubricant<br />

solutions.<br />

RIGOROUS FIELD TESTS:<br />

A “MUST” FOR EVERY<br />

NEW PRODUCT.


<strong>MOTOREX</strong> MAGAZINE 10<br />

One valued partner for field testing of lubricants<br />

and operating fluids for the timber industry is<br />

forestry company Ehrenbolger + Suter AG in<br />

Fulenbach, Canton Solothurn, Switzerland. Over<br />

many years of collaboration, countless findings<br />

and nuggets of industry-specific knowledge from<br />

these forestry pros have been incorporated into a<br />

wide range of lubricant solutions.<br />

Harvester chain lubrication<br />

Harvester saws place far heavier demands on<br />

chain oil than do hand-operated chainsaws. This is<br />

because the chain rotates twice as fast (at up to<br />

200 kph) as that of a handheld saw, and cutting<br />

capacity is high. Since the cutting operation is<br />

automated, large mechanical forces also act on the<br />

blade and cutting elements at high frequencies,<br />

generating large amounts of heat. With BIOGUARD<br />

PROFESSIONAL, <strong>MOTOREX</strong> has developed a chainsaw<br />

oil explicitly designed for the exacting demands<br />

of mechanical timber harvesting. Its special<br />

additive formula allows it to adhere to the chain at<br />

all temperatures. It is not flung away from the<br />

sprocket at the tip of the blade and even fully lubricates<br />

the guide bar groove on the lower edge.<br />

BIOGUARD PROFESSIONAL was fine-tuned by<br />

varying the recipe and noting details of the cutting<br />

elements used and values measured (consumption,<br />

wear, downtime of chain and blade, cross section,<br />

filterability, etc.) in field tests. BIOGUARD<br />

PROFESSIONAL's formula based on renewable raw<br />

materials and ready biodegradability (OECD 301 B)<br />

makes it ideal for total-loss chain lubrication.<br />

Long-term experience in demand<br />

In forestry equipment, complex hydraulic systems<br />

under high pressures (up to 350 bar) perform<br />

strenuous tasks for hours at a time. The hydraulic<br />

oil transmits tonnes of force at all times, even in<br />

extreme cold and heat. For years readily biodegradable<br />

(OECD 301 B) ECOSYNT HEES (Hydraulic<br />

Environmental Ester Synthetic, non-water-soluble)<br />

hydraulic oil has been an exemplary success story.<br />

But how does hydraulic oil behave over extended<br />

use, after fine filtration, or after lengthy downtimes?<br />

These are aspects that <strong>MOTOREX</strong> painstakingly<br />

investigates through long-term testing with regular<br />

lubricant analyses from work sites with different<br />

climates. Few if any other <strong>MOTOREX</strong> products<br />

combine as much know-how as ECOSYNT HEES,<br />

which with proper handling lasts three to five<br />

times as long as mineral hydraulic oils. This makes<br />

it easy on the bank account as well as on the environment<br />

and resources.<br />

Wear values were regularly measured<br />

on cutting elements during development<br />

of the new saw chain oil.<br />

In field trials, new recipes are tested<br />

to their limits on clearly defined aspects.<br />

Heinz Suter, co-owner,<br />

Ehrenbolger + Suter AG, Fulenbach, Switzerland<br />

“Innovation is vital<br />

for the future<br />

of our industry.”<br />

For equipment with two-stroke<br />

engines it makes sense<br />

to use ASP<strong>EN</strong> 2T alkylate fuel.<br />

Happy ending: With field testing<br />

complete, the equipment can be<br />

filled with the finished BIOGUARD<br />

PROFESSIONAL chainsaw oil.<br />

ASP<strong>EN</strong> 2T: new recipe for testing<br />

“Testing new recipes is always exciting,” says Heinz<br />

Suter with authority. Power saws are irreplaceable<br />

in forestry. Reducing pollutants in workers' surroundings<br />

and low-wear operation are important<br />

concerns for hand-operated devices. ASP<strong>EN</strong> 2T<br />

and 4T special-purpose gasoline for two-stroke<br />

and four-stroke engines is free of lead, benzene,<br />

aromatic substances, sulfur, etc. A test recipe for<br />

the further optimization of ASP<strong>EN</strong> 2T is currently<br />

being tested for its performance in Switzerland.<br />

For two-stroke work equipment such as chainsaws,<br />

the focus is on reducing pollutants, keeping the<br />

engine clean, protecting against wear, and other<br />

factors. Power saws used in tests are subsequently<br />

disassembled and inspected for residue formation<br />

and wear.<br />

On the safe side<br />

Whether in Sweden at –4 ° C during mechanical<br />

timber harvesting, in motorcycle racing at 230 kph<br />

in the United States, at 4:20 a.m. in a snowcat in<br />

Tyrol, or on a long truck journey on Autoroute A50<br />

near Marseille – wherever lubricants have an<br />

effect on function, people are working. They are<br />

pursuing goals and doing valuable work for our<br />

society. And in every situation, they can depend<br />

on “tried & tested” solutions from <strong>MOTOREX</strong>.<br />

GO TO MOVIE<br />

youtube.com/shorts/_OMZrmyCu04<br />

<strong>MOTOREX</strong> MAGAZINE 11


<strong>MOTOREX</strong> MAGAZINE 12<br />

TECHNOLOGY & INNOVATION<br />

TRANSPORTATION SECTOR:<br />

HUGE POT<strong>EN</strong>TIAL<br />

FOR FUEL SAVINGS<br />

Text: Martin Aeschlimann<br />

Efforts to reduce fuel consumption and CO 2<br />

emissions in transportation were a topic<br />

even before energy prices reached their<br />

current heights. Modern technologies in<br />

combination with better driving are part<br />

of the solution. One rarely considered<br />

factor in energy consumption is engine oil.<br />

Low viscosity, heavy-duty fuel economy<br />

performance engine oils can cut fuel<br />

consumption by anywhere from 1.3 to 3 %,<br />

depending on the engine generation.<br />

1.9<br />

trillion tkm (tonne-kilometers)<br />

was the EU’s total transportation volume in 2021.<br />

Source: statista.com<br />

2021<br />

saw 10 529 000 000 tkm<br />

transported in Switzerland.<br />

Especially in modern trucks, innovative motor oils are<br />

a fluid element in engine design. With three high-performance,<br />

low-viscosity Fuel Economy engine oils in the<br />

XERUS family, <strong>MOTOREX</strong> is further expanding its broad<br />

range of fuel-efficient oils for the latest generation of<br />

trucks.<br />

Extremely low-viscosity engine oils for heavy diesel trucks<br />

(note the manufacturer's instructions) are part of a comprehensive<br />

set of measures to meet ever more stringent<br />

consumption and emissions targets. Reduced HTHS (high<br />

temperature high shear) values allow XERUS high-performance<br />

fuel economy engine oils to achieve further<br />

significant fuel efficiency savings compared to normal<br />

fuel economy oils. Performance-optimized, low-viscosity<br />

base fluids in combination with innovative additives and<br />

blending processes provide the highest levels of durability<br />

and protection against wear. XERUS engine oils are<br />

formulated for the latest generation of ultra-efficient<br />

commercial vehicle engines and are not backward -<br />

compatible (i.e. they cannot be used in older models).<br />

Since XERUS engine oils are not backward-compatible,<br />

fuel-efficient fleet oils such as <strong>MOTOREX</strong> NEXUS or<br />

FOQUS QTM can be used to help reduce consumption<br />

in older trucks. Your <strong>MOTOREX</strong> representative will be<br />

glad to advise you.<br />

“THE SWISS TRUCKING ASSOCIATION<br />

ASTAG WELCOMES ALL MEASURES<br />

TO <strong>EN</strong>HANCE EFFICI<strong>EN</strong>CY BY REDUCING<br />

FUEL CONSUMPTION.”<br />

Dr. André Kirchhofer, Deputy Director of ASTAG (Swiss Commercial Vehicle Association), Bern<br />

28.4<br />

million liters can potentially be saved per year<br />

if diesel consumption could be lowered by 1,8 % for<br />

only 50 % of all tonne-kilometers carried in<br />

Switzerland (average consumption 30 l/100 tkm¹).<br />

Projection/assumption 1<br />

For the latest generation of especially<br />

efficient commercial vehicle engines:<br />

XERUS FE SAE 0W/20 (MB 228.71 DTFR<br />

15C140, IVECO 18-1804 TLV LS): for IVECO<br />

Heavy Duty Trucks (Cursor engines with<br />

Fuel Economy package).<br />

XERUS TG SAE 5W/20 (SCANIA LDF-5 /<br />

MAN M3977): for SCANIA and MAN trucks.<br />

XERUS LH SAE 5W/30 (MB-APPROVAL<br />

228.61 DTFR 15C130, VDS-5, RLD-5):<br />

for MERCEDES-B<strong>EN</strong>Z, VOLVO,<br />

and R<strong>EN</strong>AULT trucks.<br />

GO TO INFO<br />

motorex.com/truck-xerus


<strong>MOTOREX</strong> MAGAZINE 14<br />

IT'S ALL ABOUT<br />

RESPECT<br />

AND CONSIDERED<br />

ACTION.<br />

GO TO MOVIE<br />

youtube.com/shorts/<br />

o7dHIcUmEM4<br />

CHALL<strong>EN</strong>GE THE LIMITS<br />

THE TIGHTROPE ARTIST<br />

OF L<strong>EN</strong>ZERHEIDE<br />

Text: Martin Aeschlimann, Photos: <strong>MOTOREX</strong>/Denise Wey/LBB AG/Fatzer AG


<strong>MOTOREX</strong> MAGAZINE 16<br />

METICULOUSLY PREPARED<br />

FOR THE WINTER SEASON<br />

Today is a good day – weather conditions are ideal for<br />

the work planned on the six-seat chairlift. The trek<br />

into the mountains begins with the morning dew at<br />

7:00 a.m. The materials needed were assembled the<br />

previous evening. The workers meet at the Scharmoin<br />

midstation's maintenance shop. From there the journey<br />

continues in a nimble 4 × 4 followed by a climb to<br />

2545 meters on the same lift the team will perform<br />

maintenance on. The ascent is the team members'<br />

first chance to use all their senses to assess how well<br />

the equipment is functioning. “If there are unwanted<br />

vibrations, noises, or even if the chair swings too<br />

much as we pass the pylons, we notice right away,”<br />

Denise explains adeptly at the beginning of the trip. In<br />

the past few weeks her team of three has followed a<br />

precisely defined maintenance plan, inspecting and<br />

maintaining countless assemblies such as the sheave<br />

trains on the pylons. The work is done from a maintenance<br />

gondola. At the moment the task at hand is to<br />

retest the tightening torque of the transverse bolts<br />

and properly treat the cable before the winter season.<br />

Together with a colleague, Denise starts on foot from<br />

the top station down to the uppermost pylon. She<br />

remains in radio contact with the station, which<br />

advances the cables for lubrication precisely according<br />

to Denise's instructions.<br />

Respect yes – fear no<br />

An apprenticeship with Ems-Chemie and a general<br />

mechanic's Federal Proficiency Certificate were the<br />

basic requirements for Denise's dream job in the<br />

mountains – but by themselves not enough. The<br />

needed qualifications also included physical and<br />

Lenzerheide<br />

The backpack hangs heavy on her shoulders. With an oversized socket wrench<br />

set, a 1" torque wrench plus cable grease she ascends pylon no. 11 of the<br />

Urdenfürggli chairlift. Focused on her task, Denise Wey appears to dance while<br />

working on the 10-meter tall steel structure. But a closer look reveals how<br />

carefully the 26-year-old general mechanic places her hands with every move.<br />

The young woman is a member of the Lenzerheide Bergbahnen AG maintenance<br />

team, responsible for keeping a total of 22 cableways operating smoothly.<br />

mental fitness, good skiing or snowboarding skills,<br />

and no reluctance to work outdoors in all weathers.<br />

Not to mention climbing ability: depending on the<br />

equipment, cable pylons are anywhere from five (on<br />

a T-bar lift) to 50 (on a gondola lift) meters tall! Asked<br />

if she's not afraid of heights, Denise replies, “There's<br />

no room in my head for fear while I'm working. For<br />

respect and considered action, yes.” In general,<br />

everyone on the team has to be dependable. Now<br />

and then a helicopter is also used, making easy work<br />

of upkeep tasks involving heavy loads. That's when a<br />

well-practiced team is a must and, wanted or otherwise,<br />

adrenaline spurts are guaranteed.<br />

2014<br />

The Urdenbahn links<br />

the Arosa and Lenzerheide<br />

ski areas<br />

1937<br />

is when the Val Sporz –<br />

Tgantieni funicular,<br />

the first cableway<br />

in Lenzerheide,<br />

was built<br />

225<br />

kilometers of pistes<br />

cross the<br />

Arosa Lenzerheide<br />

ski region<br />

2100<br />

meters<br />

is the length of the<br />

Parpaner Rothornbahn's<br />

support<br />

rope<br />

<strong>MOTOREX</strong> MAGAZINE 17<br />

Radio communication is a matter<br />

of safety: everyone on the team<br />

hears alerts at the same time<br />

to remain constantly informed.<br />

arosalenzerheide.swiss


<strong>MOTOREX</strong> MAGAZINE 18<br />

Major maintenance and overhaul<br />

projects are always carried out<br />

as a team. Here the work is being<br />

done from a convenient maintenance<br />

gondola.<br />

<strong>MOTOREX</strong> MAGAZINE 19<br />

“EVERYONE'S SAFETY<br />

HAS TOP PRIORITY IN<br />

MY WORK.”<br />

Denise Wey, general mechanic with Federal Proficiency Certificate; fascinated by technical<br />

infrastructure in the mountain landscape, loves to eat specialties of Grisons Canton such as<br />

capuns, enjoys skiing and riding mountain bikes and motorcycles; dreams of traveling with<br />

her partner to Norway or New Zealand<br />

Lunch from the backpack<br />

During the winter season, one member of the maintenance<br />

team is assigned to each facility on a rotating<br />

basis. “That way we can be sure that someone is there<br />

right away in the event of a malfunction.” On peak<br />

days there may be several thousand winter sport enthusiasts<br />

on the slopes. Our motto then is 'always<br />

prepared' and we have to act promptly and expertly.”<br />

If a hanger on a t-bar lift gets caught at an exposed<br />

spot, for example, Denise skis right to the location to<br />

assist the guest and readjust the equipment. And<br />

there are always lubrication points under heavy loads<br />

to be regreased. A grease gun and heavy-duty grease<br />

such as <strong>MOTOREX</strong> FETT 2000 are standard equipment.<br />

Often there's little time left for lunch, which almost<br />

always comes from a backpack to keep things simple,<br />

but still tastes good.<br />

Natural spectacles included<br />

Denise has always considered it a privilege to work in<br />

this fascinating mountain landscape. “Every day is different,<br />

if only because of the seasons. The intense<br />

winter season is followed by spring and the first overhaul<br />

jobs. Next comes the summer season with a<br />

completely different kind of tourism and transport<br />

needs. The technical circumstances on the lines are<br />

different in every season – that impacts a lot of different<br />

things. I also appreciate the shift toward more sustainable<br />

solutions for technical applications. A good<br />

example is readily biodegradable CABLE PROTECT<br />

cable lubricant from <strong>MOTOREX</strong>. Humanity should do<br />

more to apply its knowledge and skill for environmentally<br />

friendly solutions.” It's an opinion that Denise<br />

doesn't just assert at work. And when the day's work<br />

is done, Denise's efforts are often rewarded on the<br />

journey back down with an unforgettable natural<br />

spectacle: “Sunsets in winter are out of this world!”<br />

Indispensible cable care<br />

There is no lack of lubrication points on the<br />

Lenzerheide cableways. Many of them are<br />

lubricated and sealed for life. The lubrication<br />

points that require maintenance are listed on a<br />

lubrication schedule for each facility. Lubrication<br />

schedules, incidentally, are a service provided by<br />

<strong>MOTOREX</strong> to make work easier and prevent<br />

costly lubrication outages. On all cableways,<br />

steel ropes are particularly exposed to high<br />

mechanical and weather-related loads. Cableway<br />

cables can be kilometers long and weigh several<br />

tonnes. Regular regreasing with CABLE PROTECT<br />

is essential to keep them operating reliably.<br />

Regularly relubricated cables show markedly<br />

lower signs of wear, and their quieter functioning<br />

is key to a more pleasant ride for passengers.<br />

A heavy-duty cable with compacted<br />

braiding for longer life<br />

GO TO PRODUCT<br />

motorex.com/cable-protect


<strong>MOTOREX</strong> MAGAZINE 20<br />

Kevin Benavides celebrates KTM's<br />

19th Dakar Rally victory.<br />

<strong>MOTOREX</strong> MAGAZINE 21<br />

#RACEPROV<strong>EN</strong><br />

<strong>MOTOREX</strong> × KTM<br />

20 YEARS OF FLUID SUCCESS<br />

Text: Brad Graham, Photos: KTM, <strong>MOTOREX</strong><br />

100 % commitment to a goal is something KTM and <strong>MOTOREX</strong><br />

have in common. Both companies have conquered the racetrack,<br />

and their products are market leaders. The result of 20 years of<br />

close collaboration: 122 FIM world championships and counting,<br />

plus further racing triumphs like this one at the Dakar Rally.<br />

And over 2.4 million stock motorcycles filled with <strong>MOTOREX</strong>!<br />

“20 Years of <strong>MOTOREX</strong> × KTM”<br />

was celebrated with a limited<br />

special series. Both motor oils<br />

are sold out, so further orders<br />

are unfortunately not possible.


<strong>MOTOREX</strong> MAGAZINE 22<br />

Stefan Huber, (Rally Team Technical Director), with KTM since 2000<br />

“The KTM rally team comprises some<br />

40 people. We see Dakar as the most<br />

important rally of all. We just give it<br />

everything we've got.”<br />

<br />

Also protects against<br />

desert sand:<br />

CHAINLUBE ADV<strong>EN</strong>TURE<br />

chain spray.<br />

<strong>MOTOREX</strong> MAGAZINE 23<br />

Even with a high degree of automation,<br />

deft hands are always in demand.<br />

Designed to perform: the fully synthetic <strong>MOTOREX</strong><br />

CROSS POWER 2T for high-revving 2-stroke engines.<br />

A PEEK BEHIND<br />

THE SC<strong>EN</strong>ES AT KTM<br />

motorex.com/20-years-ktm<br />

INSIDE<br />

KTM<br />

KTM's powerful and sturdy one-cylinder<br />

engines are legendary.<br />

2003<br />

Richard Sainct wins the<br />

first Dakar Rally for and<br />

with <strong>MOTOREX</strong> in<br />

January 2003.<br />

Two decades ago, the two companies agreed that neither<br />

was willing to settle for second place. There could be no<br />

better foundation for building something great together.<br />

But a damn-the-torpedoes approach seldom ends well in<br />

motorcycle racing. The only way to achieve ambitious goals<br />

is through a long-term strategic approach.<br />

Triumphal start: Dakar Rally 2003<br />

No other race in the world can look back at such an extraordinary<br />

history as the Dakar Rally. Its past is filled with spectacular<br />

stories from the world's most remote regions. Fabrizio Meoni's<br />

first win in 2001 was the fulfillment of a vision for KTM. Likewise,<br />

the launch of the <strong>MOTOREX</strong> × KTM partnership in 2003<br />

could not have been more successful. The triple victory of<br />

Richard Sainct, Cyril Despres, and Fabrizio Meoni provided<br />

incontrovertible proof of KTM's dominance in the world's<br />

most grueling rally. To date KTM has collected a total of 19<br />

Dakar triumphs, 17 of them with <strong>MOTOREX</strong>. This year Kevin<br />

Benavides and Toby Price scored a double coup to win the<br />

45th Dakar in Saudi Arabia. At the end of the last of 14 stages<br />

of a race lasting 44 hours, the two KTM riders found themselves<br />

in first and second place, just 12 seconds apart!<br />

<strong>2023</strong><br />

A modern approach<br />

to safety includes<br />

navigation devices and<br />

a tracking system


<strong>MOTOREX</strong> MAGAZINE 24<br />

Racing director Pit Beirer<br />

congratulates a racestained<br />

Kevin Benavides.<br />

20 years<br />

of partnership.<br />

122<br />

joint world championships.<br />

2.4 million<br />

motorcycles built and<br />

factory-filled with <strong>MOTOREX</strong>.<br />

1 goal<br />

to keep the success story going.<br />

With its slogan “READY TO RACE,” KTM is known for developing<br />

and manufacturing motorcycles at its plant in<br />

Mattighofen near Salzburg, Austria that are 100 % capable<br />

of holding their own in a race straight from the factory.<br />

From the dealer directly to the track and straight into the<br />

competition for the win. Naturally there are differences<br />

between street-legal stock bikes and racing bikes for<br />

private and factory teams. But the DNA is the same.<br />

“READY TO PERFORM” lubricants<br />

We now leave the muddy, dusty race courses of the<br />

world to visit the <strong>MOTOREX</strong> racing lab and KTM research<br />

and development department. Here the two partners<br />

analyze race results together to probe the frontiers of<br />

the achievable again and again.<br />

By specializing in lubricant applications, <strong>MOTOREX</strong> has<br />

acquired valuable know-how in many areas. Together<br />

with a highly capable development team and state-ofthe-art<br />

infrastructure, this expertise makes it possible<br />

to formulate specific lubrication solutions very quickly.<br />

Lubricants have long been a fluid engineering element.<br />

“While working on improvements to the legendary LC4<br />

engine, produced for 30 years, we installed a silver-coated<br />

con rod bearing cage. Because engine oils from producers<br />

other than <strong>MOTOREX</strong> were being used in the United<br />

States, South Africa, and Australia, there were frequent<br />

problems with the bearings. In test runs with POWER<br />

SYNT 4T under the harshest conditions we experienced<br />

not even a hint of this problem. After that we required<br />

<strong>MOTOREX</strong> in the owner's manual and dealer network<br />

worldwide. The problem was solved, once and for all,” says<br />

Tobias Koch, a KTM customer service agent since 2006.<br />

He has made a career out of his hobby. He remembers<br />

the challenge of ensuring steady torque and fine control<br />

in wet clutches operating in engine oil. “That's when I<br />

first experienced how crucial <strong>MOTOREX</strong> lubricants are in<br />

our motorcycles. Especially in clutch behavior there are<br />

enormous differences!”<br />

Andreas Hölzl (Enduro Team Project Manager),<br />

with KTM since 2003<br />

“The enduro world has changed<br />

a lot over the past 20 years.<br />

Extreme and hard enduro are pushing<br />

the limits of what's possible.”<br />

Reliable partnership<br />

Being able to depend 100 % on a partner is priceless,<br />

whether in racing or in industrial production. Since 2003<br />

the KTM and <strong>MOTOREX</strong> teams have been working together<br />

efficiently and in close contact. This collaboration has<br />

been extended and is now entering a new phase. What<br />

the partners have learned during two decades of collaboration<br />

adds value to their products. The engine holds a<br />

special place in this respect. Needless to say it is the heart<br />

of every KTM. With factory filling at the state-of-the-art<br />

engine plant in Munderfing, every KTM from the main<br />

plant in Mattighofen begins its journey with #raceproven<br />

engine oil from <strong>MOTOREX</strong>. “With 580 employees, we set<br />

a new record last year, pushing some 219,000 engines,<br />

two-stroke and four-stroke, one- and two-cylinder, out<br />

the doors of the plant,” declares Clemens Türmer, Vice<br />

President for Engine Production since 2018. While production<br />

declined from 2019 to 2020 due to Covid, the<br />

momentum soon came roaring back. <strong>MOTOREX</strong>'s uninterrupted<br />

high supply capacity was a contributing factor.<br />

Edi Fischer (CEO of <strong>MOTOREX</strong>) – also a motorcyclist<br />

“The successes from the partnership<br />

with KTM show how well <strong>MOTOREX</strong><br />

can meet the needs of an OEM. It's simply<br />

tremendous what we have achieved<br />

together and what we can still achieve.”<br />

LEG<strong>EN</strong>DS OF THE DAKAR<br />

SPECIAL EXHIBITION<br />

<strong>MOTOREX</strong> MAGAZINE 25<br />

Dominik Gruber (Offroad Engine Team Leader),<br />

with KTM since 2005<br />

“A 450 cc Dakar Rally engine is designed<br />

to be reliable, to use gas from a service<br />

station and have a lifetime of 8–10 000<br />

kilometers. That requires different qualities<br />

in a motor oil that in the Motocross World<br />

Championship, for example, where friction<br />

is optimized to mobilize every ounce of<br />

horsepower.”<br />

Since the start of the collaboration <strong>MOTOREX</strong> has contributed<br />

top consulting, product, and service quality to KTM.<br />

The coveted KTM Supplier Quality Excellence Award,<br />

bestowed to recognize the company's best suppliers, is<br />

testimony. The award carries a powerful symbolism:<br />

Europe's biggest motorcycle manufacturer and manytime<br />

world champion hands out a trophy of its own.<br />

The KTM Motohall special exhibition lets visitors immerse<br />

themselves in the world of the storied Dakar race. Get to<br />

know the ten historic Dakar motorcycles, numerous artifacts,<br />

and thrilling background information on the charismatic<br />

riders. With 2,600 square meters of exhibition space,<br />

a visit to the Motohall is simply a must for KTM fans.<br />

www.ktm-motohall.com


<strong>MOTOREX</strong> MAGAZINE 26<br />

TECHNOLOGY & INNOVATION<br />

ALTERNATIVE FUELS<br />

HAVE GOT WHAT IT TAKES<br />

Teamwork: discussing the latest<br />

results of the ongoing HVO tests.<br />

<strong>MOTOREX</strong> MAGAZINE 27<br />

Interview: Martin Aeschlimann<br />

Efforts to reduce CO 2 emissions are<br />

wide-ranging. Alternative fuels are one<br />

example, and much is being learned<br />

from using them. Coupled with promising<br />

new technologies, these findings are<br />

spurring further innovation. Dr. Markus<br />

Kurzwart, R&D Director at <strong>MOTOREX</strong>,<br />

explains why.<br />

Twenty years ago, producing green hydrogen from<br />

solar power and CO 2 was dismissed as a pipe dream.<br />

Today the process is the basis for 100 % renewable,<br />

CO 2 -neutral fuels, albeit still in small quantities. More<br />

impressive in quantitative terms are the shares of renewable<br />

resources in commercially available fuels. In<br />

2021 these amounted to 9.1 % across Europe and<br />

even reached 30 % in Sweden! But what impact do<br />

these complex fuel cocktails have on engine oil and<br />

the inner workings of combustion engines?<br />

Passenger car fuel consumption has been falling<br />

since 2009. In 2021 a diesel vehicle used roughly 12.5 %<br />

less fuel, a gas-powered vehicle 9 % less.<br />

Source: TCS<br />

30 %<br />

In Sweden the share of renewable resources<br />

in fuels is already 30 % – and rising.<br />

Source: Eurostat<br />

B20 / HVO<br />

B20 contains 20 % bio and 80 % petroleum diesel.<br />

HVO (hydrogenated vegetable oil)<br />

can be produced from 100 % renewable<br />

raw materials.<br />

Does adding renewable materials<br />

to fuels make sense?<br />

Yes, especially when the overall environmental and<br />

economic balance is right. The reduction in CO 2 is<br />

significant. And fossil resources are conserved that<br />

will still be needed in the future for hard-to-replace<br />

products.<br />

What forms of renewable energy<br />

are being used today?<br />

Biofuels can be classified into three generations: The<br />

first consists of plant oil fuels such as bioethanol and<br />

biodiesel. These use raw materials that grow back<br />

such as oilseeds (rape) and sugar cane. Their significance<br />

is waning because – for ethical reasons – arable<br />

land should be used mainly for growing food crops<br />

and feedstuffs. The second generation uses waste and<br />

residual materials from agriculture and forestry such<br />

as energy crop residues as well as animal fats. Third-<br />

generation biofuels are made from organic materials<br />

such as algae and waste materials (straw, sawdust).<br />

So-called e-fuels (synthetic fuels) are a further interesting<br />

alternative. In the future, hydrogen and CO 2 will<br />

also play an increasingly important role.<br />

Do you have a favorite fuel?<br />

As with gasoline and diesel fuel from petroleum, renewable<br />

fuels are hydrocarbon compounds with additional<br />

oxygen content. But new molecules are also<br />

being designed that have not yet found large-scale<br />

applications. The purity of these fuels, the decomposition<br />

products during combustion, and their impacts<br />

on engine oil carry both opportunities and risks. Our<br />

current focus is on admixtures for existing fossil fuels<br />

such as ethanol, B7, B20, or even MTBE (methyl tertbutyl<br />

ether) and HVO. HVO (hydrogenated vegetable<br />

oil) is a promising future alternative for diesel engines.<br />

“CHANGE IS WHAT<br />

DRIVES US.”<br />

Dr. Markus Kurzwart, Director of Research and Development<br />

holds a doctorate in chemistry and has been leading his team at <strong>MOTOREX</strong> since 2006,<br />

enjoys riding motorcycles while testing new product prototypes, listens to classical music,<br />

often spends time in the woods and heats with wood from the forest.


<strong>MOTOREX</strong> MAGAZINE 28<br />

Renewable energy share in fuels, EU 2021<br />

3 0 %<br />

20 %<br />

The share of renewable energy in fuels is rising steadily,<br />

both in the EU and worldwide. The figure for Switzerland<br />

only covers liquid fuels whereas for the EU it includes<br />

agricultural products such as rapeseed diesel as well as<br />

gases. Thus the basis for comparison is uneven.<br />

What are you most proud of?<br />

<strong>MOTOREX</strong> MAGAZINE 29<br />

10 %<br />

0 %<br />

EU<br />

Sweden<br />

Finland<br />

Slovenia<br />

Malta<br />

Denmark<br />

What are the benefits of HVO fuels?<br />

HVO molecules have a few key advantages compared<br />

to previous alternative fuels, such as moisture<br />

resistance, aging stability, and purity. They could<br />

also significantly expand the raw material basis for<br />

obtaining HVO. Chemically, HVO is actually quite<br />

close to diesel fuel.<br />

Do alternative fuels have effects on engine oil<br />

or the engine itself?<br />

It has often been held that the higher the portion<br />

of renewable resources in the fuel, the more evident<br />

the impacts inside the engine. Combustion residues,<br />

thinning of the oil due to fuel contamination, and<br />

many other factors can lead to increased acidification<br />

of the engine oil. Corrosion, oxidation, or similar<br />

reactions can cause problems as engine mileage<br />

increases. We track down these influences through<br />

intensive in-house R&D activities and in customer<br />

projects. Then we cushion potential risks using innovative<br />

lubricant compositions.<br />

Does <strong>MOTOREX</strong> also do work<br />

under contract for OEMs?<br />

Yes, our know-how is increasingly in demand. Assessing<br />

the effects of alternative fuels on engine oil,<br />

engine components, and aging behavior is an ongoing<br />

concern. So we develop testing procedures tuned<br />

to the OEMs' requirements. These may be used to<br />

test a particular material's compatibility with B7,<br />

B20, or HVO, for example. This could be a brass axial<br />

bearing in a turbo loader or a plastic gasket.<br />

Belgium<br />

Italy<br />

Austria<br />

Spain<br />

Netherlands<br />

Slovakia<br />

Estonia<br />

Portugal<br />

France<br />

Germany<br />

Luxembourg<br />

Romania<br />

Bulgaria<br />

Czechia<br />

Cyprus<br />

Croatia<br />

Lithuania<br />

How are the findings used?<br />

The results go to leading end customers and international<br />

OEMs and are used in giving approval for<br />

those fuels, among other things. <strong>MOTOREX</strong> works<br />

with teams of top interdisciplinary researchers from<br />

various OEMs and acts as an advisor. The resulting<br />

know-how can be incorporated into engine technologies<br />

as well as <strong>MOTOREX</strong> products. In our latest<br />

engine oils, these include features that compensate<br />

for the effects of alternative fuels while guaranteeing<br />

maximum lubrication and wear reliability over<br />

extended periods.<br />

Latvia<br />

Hungary<br />

Poland<br />

Greece<br />

Ireland<br />

Switzerland<br />

With rotary speeds of up<br />

to 300 000 rpm, the turbo<br />

loader's axial shaft has<br />

hydrodynamic bearings.<br />

© Eurostat<br />

Telling: a turboloader bearing<br />

tested for oxidation and<br />

corrosion in simulated B20<br />

operation.<br />

“Of our R + D team, our wide-ranging<br />

expertise in analyzing customer<br />

specimens and our highly advanced<br />

laboratory infrastructure. We contribute<br />

to <strong>MOTOREX</strong>'s success by<br />

developing a large number of innovative<br />

products while also meeting<br />

our responsibility to the environment<br />

with sustainable lubricants. One focus<br />

is developing efficient, readily biodegradable<br />

lubricants. Often these<br />

are much superior in quality to<br />

conventional lubricants. For users,<br />

they're worth looking into.<br />

We've been doing it for over 30 years.”<br />

Dr. Markus Kurzwart, Director of Research & Development


<strong>MOTOREX</strong> MAGAZINE 30<br />

1 2 3<br />

3. Lubrication: The <strong>MOTOREX</strong> product range has the right lubricant for<br />

Just lube<br />

the chain real<br />

quick …<br />

Motorcycle chains tend to be lubricated “real<br />

quick” just before a ride – often leaving too little<br />

time for the chain lubricant to penetrate and air<br />

dry so it will adhere properly. Ideally the chain<br />

should be lubricated after use. Before winter or<br />

after intensive use, it is also best to clean the<br />

chain before lubricating it. Here's how:<br />

1. Cleaning: Good chain care starts with proper cleaning. For that, clean<br />

your chain with CHAIN CLEAN DEGREASER SPRAY after the ride. It's best to<br />

wrap the chain in an absorbent cotton rag, then point the chain cleaner's<br />

powerful stream down onto it from above. Remove residue from the chain<br />

bit by bit in the direction of rotation.<br />

2. Inspection: Once the chain is clean, visually inspect it and lift it from<br />

the sprocket to check for excess play (wear).<br />

every chain. By lubricating and reducing friction, it protects against wear<br />

4 5 6 1 2<br />

and corrosion. After cleaning, spray CHAINLUBE onto an unobstructed<br />

portion of the chain (not onto the sprocket). Apply amply to the entire<br />

width of the chain between the outer and inner bushings. Allow chain spray<br />

to penetrate. Wipe off excess chain spray with a soft cotton cloth.<br />

<strong>MOTOREX</strong> MAGAZINE 31<br />

GO TO PRODUCT<br />

motorex.com/<br />

moto-line-chainlube<br />

GO TO MOVIE<br />

youtube.com/shorts/<br />

0EQKI6Q4YYU<br />

In general, always be sure to follow workplace health and safety rules and recycle properly.<br />

PRACTICE<br />

<strong>MOTOREX</strong><br />

PRACTICE TIPS<br />

Text: Klaus Larock<br />

GET ADVICE<br />

motorex.com/contact-consulting<br />

Good advice is worth its weight in gold, not to mention time and nerves.<br />

Over the years, <strong>MOTOREX</strong> has gathered countless helpful tips and tricks from<br />

the world of lubrication and care, contributed by pros and amateurs alike.<br />

With the aim of ensuring that work, sports, and hobbies all run like well-oiled<br />

machines, we are pleased to share them here. Do you have questions,<br />

or maybe a clever solution of your own? Just use the link above to contact<br />

our Technical Customer Service.<br />

For safety:<br />

good visibility<br />

Windshield and wipers are exposed to wind and weather liter-<br />

4 5<br />

ally 365 days a year. UV radiation, acid rain with pH values<br />

between 4.2 and 4.8, and mechanical factors such as grit<br />

particles can cause the sensitive rubber lips of wiper blades<br />

to become brittle over time. In winter, a mix of salt, snow, and<br />

ice can make things still worse. Unnoticed clogging of the<br />

delicate lip structure on the wiper blade may leave it unable<br />

to flex sufficiently in both directions. The result: dangerous<br />

smearing and poor visibility.<br />

TIP Clean wiper blades manually with a clean, soft cotton<br />

rag, ideally soaked in wiper fluid concentrate. <strong>MOTOREX</strong> WIPE<br />

& CLEAN wiper fluids are ready to use in every season and are<br />

available as concentrates. They are gentle on materials, readily<br />

biodegradable, and highly economical. Successfully tested for<br />

fan nozzles as well as polycarbonate headlight covers.<br />

GO TO PRODUCT<br />

motorex.com/<br />

car-glasscleaner<br />

GO TO MOVIE<br />

youtube.com/shorts/<br />

mBbSgjzhwOo


<strong>MOTOREX</strong> MAGAZINE 32<br />

3<br />

6<br />

Anyone<br />

Trailer hitch and plug<br />

During winter, many trailers, bike carriers,<br />

and campers are sent off for a well-deserved<br />

break. Where possible, removable<br />

trailer hitches are dismounted to allow more<br />

room to maneuver. Depending on the system,<br />

it may be advisable to protect the<br />

electrical parts and coupler against moisture,<br />

salt, and the threat of corrosion.<br />

These preventive measures will pay off the<br />

next time the hitch is used.<br />

GO TO PRODUCT<br />

motorex.com/car-sprays<br />

1 2 3<br />

4 5 6<br />

1 2 3<br />

4 5 6<br />

1 2 3<br />

4 5 6<br />

TIP At the end of the season, dismount and clean the trailer<br />

hitch. Before stowing the hitch ball, spray it with JOKER<br />

440 SYNTHETIC SPRAY, wrap it in cotton rags, and store it<br />

in a plastic bag. Also treat the plug on the trailer and socket<br />

on the vehicle with JOKER 440. The spray has a dielectric<br />

(non-conducting) effect and prevents leakage currents and<br />

associated frequent malfunctioning. The coupler (e.g. sliding<br />

seat) should also be protected with clingy, saltwater-resistant<br />

GREASE SPRAY. Take care to avoid stains on clothing.<br />

First grease,<br />

then wash<br />

GO TO PRODUCT<br />

motorex.com/intactmx50<br />

Biking in salt<br />

and snow<br />

To be able to work properly, the first step is to remove<br />

the dirt. But that's not always the case. When lubricating<br />

machinery and vehicles before winter storage,<br />

the reverse sequence is recommended.<br />

TIP Remove dirt from the grease nipple at the lubrication<br />

point before regreasing. Then use the prescribed<br />

grease, or if the precise type is unknown use<br />

a universal grease such as FETT 190 or FETT 176 to<br />

apply fresh lubricant until it leaks slightly from the<br />

lubrication point. That way you prevent water from<br />

getting in and causing corrosion damage. You<br />

should relubricate again after washing in order to<br />

protect the lubrication points against dirt, water, and<br />

corrosion with a grease collar – which you shouldn't<br />

remove.<br />

who rides their bike in the winter should give<br />

some thought to preventing corrosion. Anywhere<br />

Time for<br />

the final cut<br />

Whether for pros or hobbyist gardeners, the lawnmower<br />

is one of the most frequently used pieces of lawn and<br />

garden maintenance equipment. Since grass stops<br />

growing when the temperature dips below 10 to 5 degrees<br />

Celsius, the best time to mow your lawn for the last time is<br />

in the fall before the first freeze. Before the start of winter<br />

the lawn should not be too short or too long. Five to six<br />

centimeters is ideal.<br />

TIP Clean the lawnmower thoroughly after mowing, including<br />

the underside, washing and removing grass clippings<br />

and dirt. A pressure washer can be used, but only at<br />

reduced pressure. If compressed air is not available to dry<br />

the machine, it can be rough-dried by hand, then sprayed<br />

with INTACT MX 50. In seconds you'll see the water repelled<br />

as an invisible anti-corrosive film forms. The same procedure<br />

can also be used when cleaning during the course of<br />

the year. As a positive side effect, grass cuttings and dirt<br />

now barely adhere to the underside of the mower.<br />

<strong>MOTOREX</strong> MAGAZINE 33<br />

that salt and road dust can affect bikes, good advice<br />

is welcome and doesn't have to cost much. Mountain<br />

bikes, pedelecs and e-bikes all feature components<br />

made of anodized light metals, chrome steel, and<br />

many other materials that are sensitive to salt.<br />

TIP Before using your bike in winter, clean it carefully<br />

and thoroughly – but not with a pressure washer.<br />

<strong>MOTOREX</strong> BIKE PROTECT BIO offers exceptional protection<br />

against road salt and corrosive moisture mixes.<br />

Spray onto clean and dry components such as sprocket<br />

wheels, cranksets, wheel hubs, etc., forming a thin,<br />

invisible protective film. Frequent winter riders should<br />

repeat the process every seven to ten days or so.<br />

Lubricating the chain regularly with CHAINLUBE WET<br />

during the winter also pays off.<br />

GO TO PRODUCT<br />

motorex.com/farmer-forest-garden-grease<br />

GO TO PRODUCT<br />

motorex.com/bikeprotectbio<br />

GO TO MOVIE<br />

youtube.com/shorts/<br />

3yNX_f4bhJA


<strong>MOTOREX</strong> MAGAZINE 34<br />

Happy together: FLUIDLYNX<br />

surrounded by the production team<br />

and Verwo AG apprentices.<br />

<strong>MOTOREX</strong> MAGAZINE 35<br />

“The work environment<br />

has improved significantly<br />

with FLUIDLYNX.”<br />

Bruno Vogelsang, owner, Verwo AG<br />

TECHNOLOGY & INNOVATION<br />

SPIFFY,<br />

SMART AND<br />

SCALABLE<br />

Text: Peter Hamberger, Photos: Verwo AG, Swiss Post Ltd.<br />

Since its acquisition by Bruno Vogelsang in 2007, Verwo AG in<br />

Reichenburg, Switzerland, has evolved from a storied craft workshop<br />

to one of Europe's most modern and innovative suppliers of<br />

high-precision metal parts. In the quest for perfection, the company<br />

chose the revolutionary FLUIDLYNX fluid management system.<br />

Verwo AG<br />

Reichenburg<br />

For chip-cutting manufacturing the<br />

company uses 21 state-of-the-art CNC<br />

lathes and CNC milling centers from<br />

leading producers. Verwo's specialists<br />

use the machines to make high-precision<br />

parts for customers in the valve, semiconductor,<br />

and medical device sectors<br />

as well as for the energy industry and<br />

mechanical engineering. These customers<br />

have extremely stringent requirements,<br />

some so extreme that every step<br />

of a process has to be documented<br />

down to the smallest detail. Certain<br />

workpieces are even produced according<br />

to “copy exactly” specifications. In these<br />

cases the entire production process is<br />

coordinated with the customer and cannot<br />

subsequently be modified in any way.<br />

A precise topic: cutting fluid<br />

Cutting fluids are an often underestimated<br />

factor in the production process,<br />

despite the fact that, perfectly tuned,<br />

they can improve surface quality, extend<br />

tool lives, increase productivity, and<br />

lower costs. But cutting fluids are also<br />

very sensitive media that need to be<br />

monitored and kept reliably in balance.<br />

Until three years ago the operator of<br />

each machine was responsible for the<br />

condition of the fluid, which they regularly<br />

measured manually. This tied up<br />

valuable capacity and was very costly.<br />

Documentation also took up a lot of<br />

time and, like any human activity, was<br />

prone to errors. The case for automating<br />

fluid management was clear. The company<br />

reached out to various manufacturers.<br />

The proposal from <strong>MOTOREX</strong><br />

with its proprietary FLUIDLYNX system<br />

soon emerged as the most technologically<br />

advanced. <strong>MOTOREX</strong>'s know-how<br />

as a lubricant producer and its consulting<br />

capabilities were also persuasive.<br />

Production optimized<br />

The first step was installing four COOL-<br />

ANT BOXES. One of the system's major<br />

advantages is that it can be installed<br />

without halting production. It doesn't<br />

take up a lot of room and requires only<br />

one power, water, and compressed air<br />

connection. The fluid control circuit<br />

depends on two small plastic hoses<br />

(feed and return line). This allows each<br />

COOLANT BOX to autonomously monitor<br />

and supply up to six machining centers.<br />

FLUIDLYNX measures not only the two<br />

most important parameters for a watermiscible<br />

cutting fluid – pH and concentration<br />

– but also temperature and<br />

electrical conductivity. But the system's<br />

key feature is that it not only measures<br />

these values, but also maintains the<br />

prescribed concentration on its own. By<br />

automatically adjusting concentration<br />

and tank fill level it enhances process<br />

reliability, economy, availability, productivity,<br />

and quality. Consistency in<br />

operation enables Verwo to conserve<br />

fluid concentrate and cut operating<br />

costs while extending the life of the<br />

emulsion. This in turn automatically<br />

results in lower disposal costs. Significantly<br />

improved working conditions for<br />

employees and for the environment are<br />

also highly gratifying.


<strong>MOTOREX</strong> MAGAZINE 36<br />

The fluid management initiators:<br />

Ercan Dogan, turning team leader (r.) and<br />

Martin Struger, Verwo AG production manager.<br />

Networked and ready for the future<br />

Measuring continuously, FLUIDLYNX logs<br />

all values in the background, making<br />

them available online at any time. The<br />

recorded data can either be fed into the<br />

company's own IT systems, stored in<br />

the cloud, or also archived locally on<br />

the FLUIDLYNX. This is a key factor in<br />

Verwo's quality management process.<br />

The measured values no longer need to<br />

be recorded manually but are always<br />

available in digital form for analysis or<br />

documentation. At the same time, a<br />

secure baseline is established in real<br />

time, allowing rapid intervention in the<br />

event of variances. The system is also<br />

capable of pushing the data to any<br />

smartphone through an app. Verwo is<br />

no newcomer to the digital world. All<br />

relevant production data are visualized<br />

using specialized software and available<br />

24/7 to all employees.<br />

Trust and responsibility<br />

For Verwo, a partnership built on trust<br />

is at least as important as the technical<br />

parameters. Martin Struger, head of production<br />

for Verwo, is an ardent champion<br />

of the collaboration with <strong>MOTOREX</strong>.<br />

“The collaboration is friction-free and<br />

100 % reliable. That's why, at <strong>MOTOREX</strong>'s<br />

suggestion, we have handed over responsibility<br />

for our FLUIDLYNX systems<br />

to our apprentices.” The junior staff<br />

oversee all functions, supply operating<br />

fluids, take care of required maintenance<br />

work, and stay in constant contact<br />

with <strong>MOTOREX</strong>. This keeps them<br />

actively involved in the manufacturing<br />

process, where they make a valuable<br />

contribution to the company's success.<br />

<strong>MOTOREX</strong> MAGAZINE 37<br />

<strong>MOTOREX</strong> is a proven part<br />

of the solution in industrial<br />

manufacturing plants.<br />

Verwo AG<br />

Founded in 1889 as Verzinkerei Wolfhausen,<br />

Verwo AG is now among the<br />

most innovative suppliers of parts for<br />

technologically complex industrial products.<br />

Some 300 employees in Switzerland<br />

and the Czech Republic manufacture<br />

high-precision metal components<br />

or even complete systems. Since 2008,<br />

moreover, Verwo has supplied Swiss<br />

Post with more than 20,000 mailboxes.<br />

With its core competency in the machining<br />

of high-alloy stainless steels, it has<br />

landed a contract with a leading vacuum<br />

technology provider for the manufacture<br />

of tens of thousands of valves per<br />

year. The success story continues.<br />

www.verwo.com<br />

Verwo AG involves qualified employees<br />

in the company's success.<br />

GO TO FLUIDLYNX<br />

motorex.com/fluidlynx<br />

Powerpack: duoBlock DMC 125 FD<br />

milling machine with 5 axes, turning<br />

function and round pallet storage.


<strong>MOTOREX</strong> MAGAZINE 38<br />

AROUND THE WORLD<br />

INDUSTRY ASSOCIATION ON TOUR<br />

Photos: wvib.de<br />

AROUND THE WORLD<br />

180 000 KM FOR A VISIT<br />

TO LANG<strong>EN</strong>THAL<br />

Photos: Nelson Marroquin<br />

<strong>MOTOREX</strong> MAGAZINE 39<br />

What could be finer than a motorcycle tour through the Swiss Alps? A motorcycle<br />

tour combined with a visit to <strong>MOTOREX</strong>! Industry association WVIB (Wirtschaftsverband<br />

Schwarzwald AG) recently made it a reality. Entrepreneurs from the<br />

Black Forest region started off on a 3-day tour from Freiburg im Breisgau. Their<br />

first destination was <strong>MOTOREX</strong> in Langenthal. <strong>MOTOREX</strong> CEO Edi Fischer took<br />

the opportunity to lead the visitors on a tour of the factory. Afterwards the<br />

guests were treated to a practical presentation of the latest developments<br />

at <strong>MOTOREX</strong>. The next day the journey continued toward the Alps to some<br />

legendary alpine passes, including the Furka and the Grimsel.<br />

GO FOR A TOUR<br />

Write to us:<br />

events@motorex.com<br />

VISIT US<br />

<strong>MOTOREX</strong> is always happy to welcome<br />

to Langenthal any groups from<br />

associations, trade schools, customers,<br />

or anyone who wants to get to know<br />

<strong>MOTOREX</strong> better.<br />

Nelson Marroquin has been riding motorcycles since<br />

age five. The Salvadoran inherited the passion from<br />

his father. It is no coincidence that someone carrying<br />

this DNA became <strong>MOTOREX</strong> distributor for El Salvador.<br />

Together with Anabella (his bike!), Nelson has achieved<br />

a lifelong dream: a trip around the world by motorcycle.<br />

Starting in El Salvador on his Multistrada<br />

he covered 180 000 kilometers through a total of<br />

25 countries, performing his own repairs and maintenance<br />

along the way. Each time, Nelson was impressed<br />

by the ready availability of MOTO LINE lubricants<br />

throughout the entire journey. In Brazil Nelson<br />

and Anabella took a flight to Spain before setting out<br />

on the final stage of their journey. Besides Anabella,<br />

Nelson was accompanied by his favorite traveling<br />

companion of all, his wife MariaRenee (photo bottom<br />

right). Their destination was a visit to <strong>MOTOREX</strong><br />

headquarters, where the bike will be on display until<br />

summer 2024. Bienvenido a Suiza!<br />

Alaska<br />

El Salvador<br />

Argentina<br />

Brazil<br />

Spain<br />

Langenthal<br />

AROUND THE WORLD<br />

<strong>MOTOREX</strong> MAKES<br />

THE HORSES GALLOP<br />

GO TO MOVIE<br />

youtube.com/playlist?list=<br />

PLWsx7JURcWO7xsrjen7eidt3fduAVXEwL<br />

Ferrari is known worldwide for excellence in<br />

engine design and motor sports. Emil Frey Racing<br />

will be driving not one but two Ferrari 296 GT3s<br />

this season in the famous GT World Challenge<br />

Europe, Sprint and DTM. The drivers behind<br />

the wheel regularly bring home trophies for the<br />

Swiss team – with help from <strong>MOTOREX</strong> as lubrication<br />

expert. With lubri cation from <strong>MOTOREX</strong>,<br />

the 296 GT3's brand new 120-degree V6 turbo<br />

engine effortlessly turns over at 7,000 rpm. Its<br />

2992 cc displacement yields some 600 hp, plenty<br />

for a strong showing in any race. The typical<br />

Emil Frey blue sets this racer apart from its<br />

brethren from Maranello.<br />

Flugtechnik,<br />

deft,<br />

Flug-<br />

Rotating a<br />

machine<br />

rau, trooper’s rau,<br />

Flugwesen<br />

Flug-<br />

skilful ergeben<br />

steady<br />

element<br />

uneben<br />

walk<br />

Schiffsrippe<br />

port<br />

Ukrainian<br />

rippe<br />

Nachfülltantank<br />

eines eines<br />

Füllers<br />

frz.: stone frz.:<br />

April picture April<br />

a slowmoving<br />

person<br />

Connects<br />

parts<br />

in the<br />

engine<br />

abbr.:<br />

Walliser estimated<br />

Rotwein time of<br />

departure<br />

strike,<br />

whack<br />

Hochge-<br />

Automobile birge in in Reise-<br />

abbr.:<br />

Driven<br />

ein perspiration<br />

Texas<br />

Zentralweg<br />

ein Stadt Stadt in inbirge<br />

Association<br />

pistons<br />

by weg<br />

(the)<br />

Kanton<br />

asien asien<br />

Kauf-<br />

Kaufmannssprache:<br />

heute<br />

1<br />

to make<br />

money<br />

ugs.: ugs.:<br />

Atem Atem<br />

an image<br />

abbr.:<br />

Knight<br />

abbr.: Bürde<br />

fein fein<br />

abbr.:<br />

per<br />

near<br />

regnen<br />

airborne Ärmel-<br />

9<br />

annumaufschlag<br />

7<br />

4<br />

customary<br />

a song<br />

abbr.:<br />

practice das das Un-<br />

Un-<br />

Ball Ball mit mit<br />

to buy<br />

for eight<br />

infinity<br />

sterb-<br />

liche<br />

(Tennis)<br />

22<br />

voices<br />

Unter-<br />

PC<br />

schnitt<br />

and sell<br />

44<br />

11 message liche<br />

Ver-<br />

Ver-<br />

zu zu hoher<br />

kleines Kultautauto<br />

der der<br />

Kult-<br />

offspring,<br />

technical<br />

abbr.: Ort Ort<br />

einstelliggegen<br />

Gemisch<br />

progeny<br />

knockout<br />

einkehrs-<br />

Benzin-<br />

inactive<br />

stockun-<br />

anteil im im<br />

50er-Jahre<br />

in in der der<br />

Bezeichnung<br />

Ajoie Ajoie<br />

Zahl Zahl 10<br />

a large<br />

sister,<br />

Teil Teil a der body der insect<br />

church<br />

Gepflo-<br />

living<br />

Hand<br />

politic egg<br />

abbr.: Office<br />

genheit<br />

in a<br />

11 11<br />

of Fair Trad.<br />

6 monastery<br />

Schweizer<br />

abbr.:<br />

a<br />

Kaba-<br />

European<br />

engl.:<br />

small<br />

rettist<br />

Gesetz<br />

3<br />

(Vorname)<br />

Union<br />

insect<br />

11<br />

griech.<br />

remove<br />

US- Cleans US-<br />

Berg Berg der der<br />

immediately<br />

the<br />

(the) air<br />

Vorsilbe:<br />

Längeneinheit<br />

Bernina-<br />

(before<br />

cargo<br />

gruppe<br />

zehn zehn<br />

combustion)<br />

2<br />

(Piz ...)<br />

owed<br />

(engl.)<br />

(Piz ...) 77<br />

®<br />

®<br />

Spitzname<br />

Abk.: Abk.:<br />

ital.: a book‘s ital.:<br />

e. e. ehem.<br />

respectablninic<br />

Fuel Fuel<br />

Electro-<br />

drei name drei<br />

frz. frz. Auto-<br />

55modells<br />

5 33<br />

Injection<br />

svd1310-35 see1310-35<br />

1<br />

1<br />

2<br />

2<br />

3<br />

3<br />

4<br />

4<br />

66<br />

5<br />

5<br />

6<br />

6<br />

99<br />

wirklich<br />

Krach<br />

machen<br />

7<br />

7<br />

88<br />

8<br />

8<br />

9<br />

9<br />

10<br />

10<br />

11<br />

11<br />

8<br />

10 10<br />

Send your answer to<br />

motorex.com/riddle<br />

by February 29, 2024.<br />

WITH A BIT OF LUCK<br />

YOU MAY WIN ONE OF FIVE<br />

<strong>MOTOREX</strong> WINTER KITS.<br />

HAVE FUN SOLVING THE PUZZLE!<br />

The solution to the previous puzzle<br />

in <strong>MOTOREX</strong> <strong>Magazine</strong> 125 was:<br />

ECOSYNT HEPR<br />

The winners were:<br />

· Lena Zimmermann, Bottmingen<br />

· Melanie Schmuki, Eschenbach<br />

· Stefan Stillhart, Wattwil<br />

· Reto Zeltner, Matzendorf<br />

· Daniel Estermann, Hildisrieden


FLUIDLYNX<br />

AUTOMATED FLUID MANAGEM<strong>EN</strong>T<br />

With the digital Fluid Management System, water-miscible<br />

cutting fluids can be reliably monitored and managed automatically.<br />

I Fully automated 24/7 measuring system<br />

I Suitable for stand-alone or centralized systems<br />

I Online monitoring of concentration, pH, electrical<br />

conductivity and temperature<br />

STAY<br />

COOL<br />

24/7<br />

motorex.com/fluidlynx

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!