EUROMAINTENANCE JOURNAL - DNV Germany
EUROMAINTENANCE JOURNAL - DNV Germany
EUROMAINTENANCE JOURNAL - DNV Germany
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CONFERENCE WORKSHOPS<br />
MAINTENANCE KEY PERFORMANCE INDICATORS<br />
THE WORLD’S FIRST PRESENTATION OF THE<br />
SMRP - EFNMS HARMONISED INDICATORS<br />
Many companies use KPI’s in<br />
maintenance to compare the<br />
current maintenance performance<br />
with that of others, to communicate<br />
maintenance performance<br />
improvement to management and<br />
maintenance staff and to support<br />
their business strategies with predefi<br />
ned goals.<br />
Euromaintenance has programmed<br />
a full day workshop, that will provide<br />
training and practice in the<br />
calculation and understanding of the<br />
indicators for measuring maintenance,<br />
reliability and availability performance.<br />
The workshop will be the premiere of the<br />
Harmonised indicators, set up by SMRP<br />
(the Society for Maintenance and Reliability<br />
Professionals) and the EFNMS<br />
(the European Federation of National<br />
Maintenance Societies). The trick in<br />
benchmarking is to clearly defi ne what<br />
is included in the different components of<br />
the KPI’s. That is why the workshop will<br />
n Table 1: the SMRP – EFNMS harmonized indicators.<br />
34 Euromaintenance Journal, january 2008<br />
be based on the harmonized indicators<br />
from the standard EN 15341 “Maintenance<br />
Key Performance Indicators”, and<br />
the metrics from the SMRP Best Practices<br />
Committee. By using this predefi ned indicators<br />
and metrics you will be able<br />
to do benchmarking and comparative<br />
analysis with other companies inside our<br />
outside the group. At the workshop, you<br />
will have the opportunity to calculate a<br />
number of key fi gures for maintenance<br />
SMRP Name EN 15341 Name<br />
5.5.33 Stock outs O26 Number of spare parts supplied by the warehouse as requested * 100 / Total number of spare<br />
parts required by maintenance<br />
1.4 Stores value/Replacement Asset Value E7 Average inventory value of maintenance materials * 100 / Asset Replacement Value<br />
1.5 Annual maintenance cost per Replacement<br />
Asset Value<br />
E1 Total maintenance cost * 100 / Asset Replacement Value<br />
3.5.1 MTBF T17 Total operating time / Number of failures<br />
3.5.2 MTTR T21 Total time to restoration / Number of failures<br />
4.2.1 Maintenance training costs E21 Cost of training for maintenance / Number of maintenance personnel<br />
4.2.2 Maintenance Training hours O23 Number of maintenance internal personnel man hours for training * 100 / Total internal maintenance<br />
man hours<br />
5.4.1 Reactive work 017 Immediate Corrective maintenance man-hours x 100 / Total maintenance man-hours<br />
5.4.2 Proactive Work O18 Preventive maintenance man hours x 100 / Total maintenance man hours<br />
5.7.1 Continious improvement hours O8 Man-hours used for continuous improvement x 100 / Total maintenance personnel man-hours<br />
5.5.71 Contractor maintenance cost E10 Total contractor cost x 100 / Total maintenance cost<br />
5.5.8 Overtime maintenance hours O21 Overtime internal maintenance man hours x 100 / Total internal maintenance man hours<br />
5.1.1 Corrective maintenance cost E15 Corrective maintenance cost x 100 / Total Maintenance Cost<br />
5.1.2 Corrective maintenance hours O16 Corrective maintenance man hours x 100 / Total maintenance man hours<br />
5.4.4 Work orders performed as scheduled O22 Number of work orders performed as scheduled x 100 / Total number of scheduled work<br />
orders<br />
5.5.6 Craft workers on shift ratio O10 Direct maintenance personnel on shift x 100 / Total direct maintenance personnel<br />
5.5.31 Stores Inventory Turns E12 Total cost of maintenance materials x 100 / Average inventory value of Maintenance materials<br />
Warehouse turnover<br />
cost, maintenance man hours and availability<br />
performance. The calculations will<br />
be made on two case-study companies:<br />
The “European Factory for Natural Molecular<br />
Systems” and the “Speedy Mac<br />
Reliable Products”. Participants will be<br />
divided into cross business groups at the<br />
workshop.