scope of work - Vizag Steel
scope of work - Vizag Steel
scope of work - Vizag Steel
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Work Desc :<br />
5<br />
6<br />
SCOPE OF WORK TENDER NO :<br />
TENDER No : 72211-0<br />
Common shutdown jobs, Capital repair jobs and Maintenance <strong>of</strong> Heat<br />
Exchangers in Utilities Department <strong>of</strong> VISAKHAPATNAM <strong>Steel</strong> Plant<br />
Removal <strong>of</strong> the existing valve and keeping at designated location<br />
Fixing the serviced valve in position & testing for leak tightness<br />
1.4 Scope <strong>of</strong> <strong>work</strong> for erection <strong>of</strong> new copper pipes at PRS-I (Item no.6<br />
<strong>of</strong> BOQ)<br />
a) Preparatory arrangements to be done before starting <strong>of</strong> the job as per<br />
the directions <strong>of</strong> VSP Engineer<br />
b) Obtain <strong>work</strong> permit / shut down & drop the quick shut <strong>of</strong>f valve,<br />
Pressure control valve, vent lines etc and the existing copper pipe<br />
carefully & place them at the location shown by VSP Engineer.<br />
c) The down stream & upstream flanges are to be isolated from the<br />
process as well as electrically by fixing the 350 NB cl-600 dummies, if<br />
required.<br />
d) The pipes are to be cut by grinding wheel/plasma cutting machine<br />
at the location shown by VSP Engineer. Plasma cutting machine may be<br />
supplied by VSP free <strong>of</strong> cost, de-pending upon availability.<br />
e) The pipe edges are to be prepared for high pressure pipe welding<br />
<strong>of</strong> radiography quality.<br />
f) The new pipe pieces along with flanges are to be tack welded by TIG<br />
welding.<br />
g) After matching <strong>of</strong> the flange holes with new pipe flanges, full<br />
welding <strong>of</strong> the joints to be carried out by TIG welding.<br />
h) The pipes are to be cleaned for oxygen service.<br />
i) The valves, pipes, quick shut <strong>of</strong>f valve, pressure control valve are to<br />
be degreased & fixed.<br />
j) The downstream & upstream valve flanges are to be tightened.<br />
k) The vent lines are to be fixed back.<br />
l) Then leak checking and rectification, radiography are to be carried<br />
out.<br />
m) Other than DC welding machine, equipment, consumables, DP test kit<br />
required for TIG welding is in VSP's <strong>scope</strong>.<br />
n) TIG welding & radiography is to be measured separately.<br />
1.5 Scope <strong>of</strong> <strong>work</strong> for oxygen service cleaning & degreasing <strong>of</strong> seamless<br />
piping size: 250 NB (item no.7 <strong>of</strong> BOQ)<br />
a) Each pipe length / pipe fitting is transported to cleaning site. To be<br />
cleaned thoroughly by brush/cloth and blown with ompressed air.<br />
b) The pipe length / fitting is to be taken to steam tapping point and<br />
to be cleaned it's internal & external surfaces thoroughly with steam.<br />
c) After steam cleaning, it shall be dried with nitrogen for atleast<br />
30minutes and <strong>of</strong>fered for inspection.<br />
d) Degreasing <strong>of</strong> pipe internal shall be done by CTC using polyester<br />
cloth only & then blown with nitrogen for atleast 30 minutes.<br />
14 <strong>of</strong> 39 Signature <strong>of</strong> the Tenderer