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Here you can download the study "From Pioneer - Roland Berger

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3<br />

LEAN OPERATIONS<br />

OEMs have engaged in systematic "lean operations"<br />

programmes and expect suppliers to contribute<br />

Example Siemens – "Lean as driver of transformation" IMPLICATIONS FOR SUPPLIERS<br />

Bench-<br />

mark<br />

Clean<br />

Source: Siemens, RBSC<br />

Kaikaku<br />

Stepwise changes<br />

> Double productivity<br />

> 90% red throughput<br />

> 90% red inventory<br />

> 50% red injuries<br />

> 50% faster to market<br />

Flow<br />

Value stream<br />

Pull<br />

Kaizen<br />

Continuous Improvement<br />

> Double productivity<br />

> 50% red throughput<br />

> 50% red inventory<br />

Perfection<br />

1-2 years 3 years<br />

> Suppliers will be required to contribute<br />

to increase capacity flexibility and cost<br />

performance of OEMs<br />

> Lean initiatives already launched in <strong>the</strong><br />

OEM manufacturing activities will be<br />

extended to <strong>the</strong> overall value chain<br />

> Launch of joint improvement projects<br />

especially for logistics<br />

> Adaptation of supplier footprint to OEM<br />

needs will be a key factor to a lean<br />

overall industrial set-up<br />

WindpowerChallenges2010-1.pptx<br />

29

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