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product launch Caterpillar reveals all with New Product Launches Caterpillar recently revealed all during a Press event at their multi million pound state of the art facilities on a 50-acre site at Peterlee in County Durham, as Plant & Civil EngineerÕs Cathie Blackwood reports. Like every other manufacturer, Caterpillar was hit badly during the recession, with short time working and job cuts having to be introduced as demand for their products plunged by almost 90% at one stage. But the corner has now been well and truly turned. Order books are once again looking healthy, more workers have been taken on and further investment has been made. The purpose of our visit was not only to see the impressive Peterlee plant in operation at first hand, where some 30,000 trucks have come off the production lines over the years, New CAT 740B articulated truck 26 PLANT & CIVIL ENGINEER but to hear about a number of significant new additions to the manufacturer’s product line-up. These include the new H Series Wheel Tractor Scrapers, the M2 Series Motor Graders and the next generation B Series articulated trucks. The new B Series models now include the 735B, offering a 36-ton payload, the 740B with its 43.5-ton payload, and the 740B EJ with popular ejector body, carrying a 42-ton payload. All three models are available with either Tier2/Stage2 equivalent or Tier 4 Interim/ Stage IIIB certified emissions configurations to meet the needs of customers around the world. Both configurations feature revised transmission and traction control systems that enable higher productivity. The new trucks also focus on reducing driver effort and cutting operator fatigue through improved cab design. The B Series trucks are designed and built around the operator. Behind the tough exterior, with its powerful new styling, integrated heavy-duty bumper and fully enclosed belly guards, the Cat truck offers the ideal operator environment. A new injection moulded dash panel with revised trim provides an improved fit and a more aesthetically pleasing working environment. The redesigned instrument cluster and fully customizable Colour Multi-Purpose Display (CMPD) gives the CAT Press Trip 2pgs.indd 26 05/08/2011 12:55
operator all of the information needed. Machine monitoring includes information as diverse as regeneration status, fuel levels, autolube status, load count and major component temperatures. The CMPD also incorporates a live feed from the rear view camera, which is automatically engaged when reverse gear is selected. The revised cab interior has a new headliner with switches for electric mirrors, regeneration operations and a heavy duty CD/radio. An upgraded driver’s seat with new multiple position adjustments improves the class-leading ride quality further, while new operator and passenger grab handles improve stability when travelling over rough or sloping terrain. Tractor- Scrapers Meanwhile, the new H Series Wheel Tractor-Scrapers – the Cat 621H, 623H and 627H – have been designed to deliver ‘superior productivity and enhanced operator comfort and efficiency’ through the use of increased power and capacity, new structures, electronic controls and ergonomic design. Indeed, the new H Series designs change the way wheel tractor-scrapers look, run and ride—and increase their capabilities to move material at the lowest cost per ton. With the H Series introduction, Caterpillar is offering the 621 in a push-pull configuration for the first time. The system enables two scrapers to work together when loading, rather than requiring a push tractor. Other scraper models have proven that the push-pull configuration is the low cost solution in many applications. The new H Series machines replace the equivalent G Series machines when commercial production begins in August of this year. Each of the three models will be available with engines that meet US EPA Tier 4 Interim and EU Stage IIIB emissions standards and with engines for use in other regions. The new cab is designed specifically to accommodate the tasks involved with operating scrapers. It's 21 percent larger than the G-Series cab, which gives the operator more room for movement and allows more window area for an expansive view of the work area. Also new and designed specifically for scrapers is the Cat Advanced Ride Management System. This new system, which is in testing and will be available soon after H Series machines go into commercial production, is a seat suspension that dampens vibration and prevents end-stroke shock loads. Motor Graders Also new from Caterpillar are two motor grader models - the 140M2 and 160M2 - along with their all-wheel-drive (AWD) counterparts, the 140M2 AWD and 160M2 AWD. These are equipped with cleanburning, fuel-efficient engines meeting European Union Stage IIIB emission standards. The new models also deliver added value for the customer by lowering operating costs and enhancing productivity, operator convenience and serviceability. CAT 725 articulated truck M Series 2 models continue to improve on the legacy of quality set by the original M Series and are designed for a broad range of tasks, including heavy blade work, road maintenance, ripping and precision-finishing applications. At the heart of the M Series 2 design is the Cat control system, which uses two electronic joysticks to provide complete, precise control of the machine. The control system results in nearly 80 percent fewer hand and wrist movements compared to conventional motor-grader controls; the net result is enhanced operator comfort and efficiency. The intuitive design helps both new and experienced operators be more productive. The new M Series 2 motor graders also feature electronic vertical adjustment of the joystick control pods, allowing each operator to tailor joystick height for optimum control and comfort, resulting in greater productivity. Selectable blade lift speed modes allow more precise control to match lift response to the job. The spacious M Series 2 cab, with standard air conditioning, uses angled doors and a patented sloping rear window to afford product launch New CAT 740B articulated truck in action with a CAT 345C excavator excellent visibility to the heel and toe of the moldboard and to the ripper. In addition, a 250-amp alternator is available. To further promote jobsite safety, an optional rear-vision camera provides a crisp, wide-angle view of the area behind the machine. Beginning mid-2011, the M Series 2 models will offer the new Cat Grade Control Cross Slope system. Cat Grade Control is a complete machine control and guidance system which integrates traditional grade control with standard machine components at the factory. This optional factoryinstalled and calibrated cross slope system provides automatic cross slope control capability, ready to operate from the moment it leaves the factory. In addition, Cat Cross Slope is fully upgradeable and compatible with AccuGrade systems to grow with customers. In addition to Cat Cross Slope, the M Series 2 motor graders will also continue to offer the AccuGrade Ready Option which provides all the mounting hardware, controls and harnesses for easy installation of all AccuGrade kits. PLANT & CIVIL ENGINEER CAT Press Trip 2pgs.indd 27 05/08/2011 12:55 27
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