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Harvard Center for Textile & Apparel Research

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<strong>Harvard</strong> <strong>Center</strong> <strong>for</strong> <strong>Textile</strong> & <strong>Apparel</strong> <strong>Research</strong><br />

Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry<br />

by<br />

BARIS TAN<br />

Last revision: December 2000<br />

Graduate School of Business, Koç University<br />

Rumeli Feneri Yolu, Sariyer, 80910 Istanbul, Turkey<br />

e-mail: btan@ku.edu.tr.<br />

<strong>Harvard</strong> <strong>Center</strong> <strong>for</strong> <strong>Textile</strong> and <strong>Apparel</strong> <strong>Research</strong><br />

<strong>Harvard</strong> University<br />

29 Ox<strong>for</strong>d Street, Pierce Hall 309<br />

Cambridge, MA 02138<br />

Telephone: (617) 495-1508<br />

Fax: (617) 495-9837<br />

E-mail: muriel@deas.harvard.edu<br />

Funding <strong>for</strong> this project was provided by a grant from the Alfred P. Sloan Foundation


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 2<br />

Table Table of of Contents<br />

Contents<br />

Table of Contents................................................................................................................. 2<br />

List of Tables........................................................................................................................ 3<br />

List of Figures....................................................................................................................... 5<br />

1. Introduction...................................................................................................................... 6<br />

2. Imports and Exports....................................................................................................... 11<br />

2.1. Destinations <strong>for</strong> Turkish <strong>Textile</strong> and <strong>Apparel</strong> Exports............................................. 15<br />

2.2. Product Mix of Turkish <strong>Textile</strong> and <strong>Apparel</strong> Exports .............................................. 18<br />

2.3. The <strong>Textile</strong> and <strong>Apparel</strong> Trade with USA................................................................ 19<br />

3. Production Capacity and Utilization .............................................................................. 23<br />

4. Production and Demand................................................................................................. 25<br />

5.1. Cotton <strong>Textile</strong>s...................................................................................................... 26<br />

5.2. Woolen <strong>Textile</strong>s..................................................................................................... 28<br />

5.3. Man-made <strong>Textile</strong>s................................................................................................ 29<br />

5.4. <strong>Apparel</strong> Production ............................................................................................... 32<br />

5. Industry Structure .......................................................................................................... 33<br />

6. Competitiveness of the <strong>Textile</strong> and <strong>Apparel</strong> Industry .................................................... 38<br />

7.1. Cost Structure .......................................................................................................... 38<br />

7.3. Lead Times and Delivery Per<strong>for</strong>mance ..................................................................... 44<br />

7.4. Flexibility and Quality ............................................................................................. 46<br />

7. Assessment of Competitiveness of Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry...................... 47<br />

References........................................................................................................................... 50


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 3<br />

List List of of Tables<br />

Tables<br />

Table 1. Macroeconomic Indicators of Turkey 7<br />

Table 2. Relative price changes in textile and apparel. 10<br />

Table 3. World’s Largest <strong>Textile</strong> Exporters (1998) 12<br />

Table 4. World’s Largest <strong>Apparel</strong> Exporters (1998) 12<br />

Table 5. European Union’s Top Five <strong>Textile</strong> and <strong>Apparel</strong> Suppliers 13<br />

Table 6. Turkey’s <strong>Apparel</strong> and <strong>Textile</strong> Exports 13<br />

Table 7. Turkey’s <strong>Apparel</strong> and <strong>Textile</strong> Imports 14<br />

Table 8. Regional Export Destinations <strong>for</strong> Turkey’s <strong>Textile</strong> Exports 15<br />

Table 9. Regional Export Destinations <strong>for</strong> Turkey’s <strong>Apparel</strong> Exports 15<br />

Table 10. Largest Markets <strong>for</strong> Turkey’s <strong>Textile</strong> Exports 16<br />

Table 11. Largest Markets <strong>for</strong> Turkey’s <strong>Apparel</strong> Exports 17<br />

Table 12. Turkey’s Largest <strong>Textile</strong> Suppliers 17<br />

Table 13. Turkey’s Largest <strong>Apparel</strong> Suppliers 18<br />

Table 14. Product Mix of Turkish <strong>Textile</strong> and <strong>Apparel</strong> Exports (1999) 18<br />

Table 15. Product Mix of Turkish <strong>Textile</strong> and <strong>Apparel</strong> Imports (1999) 19<br />

Table 16. <strong>Textile</strong> and <strong>Apparel</strong> Trade with USA 19<br />

Table 17. Product Mix of Turkish <strong>Apparel</strong> Exports to USA (1999, Jan-Nov) 21<br />

Table 18. Turkish <strong>Textile</strong> Exports to USA in Quota-Restricted Categories (1999) 22<br />

Table 19. Turkish <strong>Apparel</strong> Exports to USA in Quota-Restricted Categories 22<br />

Table 20. <strong>Textile</strong> Machinery Capacity (1996) 23<br />

Table 21. <strong>Textile</strong> Machinery Imports (Million $) 23<br />

Table 22. Capacity Utilization Ratios (%) in <strong>Textile</strong> and <strong>Apparel</strong> Industry 24<br />

Table 23. Summary of Production and Demand in Turkish <strong>Textile</strong> and <strong>Apparel</strong> Sector 25<br />

Table 24. Cotton Production and Demand in the World 26


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 4<br />

Table 25. Cotton Production, Consumption, Import and Export in Turkey 27<br />

Table 26. Cotton Yarn Production, Demand, Import and Export 27<br />

Table 27. Cotton Woven Fabric Production, Demand, Import and Export 27<br />

Table 28. Wool Production, Consumption, Import and Export in Turkey 28<br />

Table 29. Woolen Yarn Production, Demand, Import and Export 29<br />

Table 30. Woolen Fabric Production, Demand, Import and Export 29<br />

Table 31. Man-Made Fiber Production and Demand 30<br />

Table 32. Man-Made Fiber Export and Import 30<br />

Table 33. Man-Made Yarn Production and Demand 31<br />

Table 34. Man-Made Yarn Export and Import 31<br />

Table 35. Man-Made Fabric Production, Demand, Import and Export 31<br />

Table 36. Product Mix of Turkish <strong>Apparel</strong> Exports 32<br />

Table 37. Size Distribution of the Establishments in the <strong>Apparel</strong> Industry (as % ) 34<br />

Table 38. Size Distribution of the Establishments in the <strong>Textile</strong> Industry (as % ) 34<br />

Table 39. Distribution of the Number of Employees in the <strong>Apparel</strong> Industry (as % ) 35<br />

Table 40. Distribution of the Number of Employees in the <strong>Textile</strong> Industry (as % ) 35<br />

Table 41. Index of Production Workers in Manufacturing Industry (1997=100) 35<br />

Table 42. Index of Production Workers Hourly Wages in Manufacturing Industry<br />

(1997=100) 36<br />

Table 43. Production Index of Manufacturing Industry 36<br />

(Weighted by Value Added 1997=100) 36<br />

Table 44. Number of Foreign-Owned Firms in <strong>Textile</strong> and <strong>Apparel</strong> Industry 37<br />

Table 45. Number of Foreign Investment Licenses 37<br />

Table 46. Government Investment Incentives to the <strong>Textile</strong>/<strong>Apparel</strong> Industry 37<br />

Table 47. Comparison of the Labor costs ($/hour) in the <strong>Textile</strong> Industry 38<br />

Table 48. Comparison of Industrial Electricity Prices ($/kwh) 39<br />

Table 49. Cost Structure in Different Countries 40


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 5<br />

Table 50. Comparison of Production Costs (Index: Italy=100) 41<br />

Table 51. Value Added, Labor Productivity and Wage Rates (at current prices, in US$) by<br />

Manufacturing Branch 43<br />

Table 52. Annual Growth Rates During 1980-1996 44<br />

Table 53. Comparative Lead Times in the European Market 45<br />

List List of of Figures<br />

Figures<br />

Figure 1. Turkish <strong>Textile</strong> and <strong>Apparel</strong> Exports 1970-1999................................................... 8<br />

Figure 2. Map of Turkey..................................................................................................... 33<br />

Figure 3. Geographical location of Turkey.......................................................................... 44<br />

Figure 4. Comparative Delivery Times to the European Union......................................... 45<br />

Figure 5. Allocation of the money paid by a customer in the supply chain of an apparel<br />

product.........................................................................................................................48


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 6<br />

1. . Introduction<br />

In Turkey, the textile and apparel industry has been a very important driving <strong>for</strong>ce<br />

<strong>for</strong> the economy. Today, the textile and apparel industry has a major importance in<br />

Turkish economy. As an industry that generates around $20 billion a year, it accounts <strong>for</strong><br />

10.4% of the GNP, 39% of industrial output, 47.5% of manufacturing output, 21% of the<br />

total industrial employment, 10% of the total employment, and 37.4% of all the exports<br />

[11]. Table 1 summarizes some macroeconomic indicators <strong>for</strong> Turkey [14].<br />

The textile and apparel industry in Turkey dates back to the Ottoman Empire era.<br />

Production and processing of cotton and yarn was an important part of the manufacturing<br />

activities of the empire. When the empire collapsed, the new Turkish Republic that was<br />

founded in 1923 inherited 8 factories and 10,000 looms [1]. The new republic designated<br />

the textile and apparel sector as one of the protected sectors and invested heavily in the<br />

sector by opening new factories and <strong>for</strong>ming State Economic Enterprises. Under the<br />

protection of the state, the industry flourished rapidly and started exporting textile<br />

products in 1960s. The share of textile and apparel exports as a percent of total exports<br />

was only 2.96% in 1970.<br />

The liberalization of the economy in 1980s and export-oriented government strategies<br />

and incentives accelerated the exports of the textile and apparel to the global markets.<br />

Turkey became a major exporter of yarn and unprocessed fabric to Europe in 1980s.<br />

Although Europe imposed quotas limiting Turkish textile exports to European countries in<br />

these years, Turkey continued to be the major supplier of cotton yarn until late 1980s. As a<br />

result of the emergence of Asian competitors and also an antidumping tax of 12% that was<br />

charged on Turkish yarn by the European Union, Turkey lost its leadership position. The<br />

industry then moved towards more value-added products such as finished cotton, synthetic<br />

fiber fabrics, and ready ware.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 7<br />

Table 1. Macroeconomic Indicators of Turkey<br />

1995 1995 1995 1996 1996 1997 1997 199 1998 199 1999 1999<br />

1999<br />

GDP at market prices<br />

(TL bn)<br />

7,926 14,320 28,721 53,523 83,198<br />

GDP<br />

(US$ bn)<br />

173 176 189 205 199<br />

Real GDP growth<br />

(%)<br />

6.7 7.3 7.6 3.2 -5.1<br />

Consumer price inflation<br />

(av; %)<br />

89.1 80.4 85.7 84.6 65.1<br />

Population (m) 60.6 61.5 62.5 63.5 64.4<br />

Exports of goods fob<br />

(US$ m)<br />

21,975 32,446 32,647 31,220 29,326<br />

Imports of goods fob<br />

(US$ m)<br />

35,187 43,028 48,005 45,440 39,773<br />

Current-account balance<br />

(US$ m)<br />

-2,338 -2,437 -2,638 -1,983 -1,364<br />

Foreign-exchange reserves<br />

excl gold (US$ m)<br />

12,442 16,436 18,658 19,489 23,340<br />

Total external debt<br />

(US$ bn)<br />

73.8 79.6 84.9 96.9 101.8<br />

Debt-service ratio, paid<br />

(%)<br />

27.7 21.9 19.5 21.2 30.5<br />

Public-sector borrowing<br />

requirement (% of GNP)<br />

6.7 13.9 13.1 15.9 23.3<br />

Consolidated government<br />

budget balance (% of GD)-<br />

-4.0 -8.6 -7.8 -7.1 -10.9<br />

Exchange rate<br />

(av; TL:US$)<br />

45,845 81,405 151,865 260,724 418,783<br />

Source: The Economist Intelligence Unit Limited, EIU Country Report: Turkey (July 2000)<br />

Enjoying the availability of raw materials, especially, cotton, relatively low labor<br />

costs, proximity to Europe, and then the customs union agreement with the European<br />

Union, the textile and apparel industry increased its exports almost thirteen-fold in twenty<br />

years: from $777 million in 1980 to $9.9 billion in 1999 [16]. The textile and apparel<br />

industry is the leading export-generating sector, generating $9.8 billion, which is 36.1% of<br />

the total exports in 1999 [16]. Figure 1 depicts the growth of Turkish textile and apparel<br />

exports since 1970.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 8<br />

Export values (1000 $)<br />

12,000,000<br />

10,000,000<br />

8,000,000<br />

6,000,000<br />

4,000,000<br />

2,000,000<br />

-<br />

<strong>Textile</strong><br />

<strong>Apparel</strong><br />

<strong>Textile</strong> and <strong>Apparel</strong><br />

1970 1975 1980 1985<br />

Year<br />

1990 1995 2000<br />

Figure 1. Turkish <strong>Textile</strong> and <strong>Apparel</strong> Exports 1970-1999<br />

This increase is mainly a result of high growth in the apparel industry. The apparel<br />

exports had a record annual increase of 24% in 1988. The share of the apparel industry in<br />

the total textile and apparel exports increased from 36% in 1984 to 74% in 1999.<br />

Turkey is the largest textile supplier and the second largest apparel supplier of the<br />

European Union [17]. In the world market, Turkey ranks as the sixth largest apparel and<br />

the fifteenth largest textile exporter (1998). Although the share of Turkey in the world’s<br />

export markets is 0.4%, the share of the Turkish textile and apparel sector is 4.1%.<br />

The industry is composed of 44,000 mostly small- to medium-size establishments. In<br />

1997, there were 105 large textile and apparel companies among the Turkey’s largest 500<br />

industrial firms. After the privatization of the most of the state owned enterprises, the<br />

private sector is currently dominating the industry.<br />

Despite its accomplishments over the last years, the Turkish textile and apparel<br />

industry is currently facing a number of crucial challenges. The competitiveness of the<br />

industry is decreasing due to rising labor costs, inefficiencies and quality problems, and the


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 9<br />

emergence of other low-cost suppliers in the Far East and Eastern Europe. The changes in<br />

world trade, heavy reliance on the European market (56% of Turkey’s textile exports and<br />

66% of its apparel exports in 1999), and recent Asian and Russian crises also create<br />

uncertainty <strong>for</strong> the industry’s future.<br />

With the Customs Union agreement with the European Union that has been in effect<br />

since 1996, the industry was filled with great enthusiasm and exaggerated expectations. In<br />

this environment, the companies reacted to these challenges by substantial investment in<br />

production capacity without considering its impact and sources of financing. During 1990-<br />

1995, the textile industry invested around $6 billion to purchase textile machinery. This<br />

made Turkey one of the largest customers of the textile machinery. However, this sudden<br />

increase in investments without coordination created an overcapacity in the sector. In<br />

addition to this overcapacity, stagnant European markets, depreciation of the Euro against<br />

the dollar, and rising production costs reduced the capacity utilization ratio <strong>for</strong> the textile<br />

industry from 81% in 1995 to 77% in 1998, and <strong>for</strong> the apparel industry from 90% in 1995 to<br />

80% in 1998 [17].<br />

This report presents an overview of the Turkish textile and apparel sector. In order to<br />

emphasize the position of the Turkish textile and apparel industry globally, Section 2 gives<br />

a summary of the industry’s imports and exports, major suppliers and customers, and the<br />

composition of the imports and exports in recent years. The Turkey-USA textile and<br />

apparel trade is analyzed separately in Section 3. The production capacity and the<br />

utilization of it in the textile and apparel industry are discussed in Section 4. Then the<br />

production numbers <strong>for</strong> fiber, yarn, and fabric output from cotton, woolen, and man-made<br />

sources and clothing are given together with the corresponding demand, import, and export<br />

figures in Section 5. The industry structure is discussed in Section 6. Section 7 analyzes<br />

the competitiveness of the industry by focusing on its cost structure, delivery per<strong>for</strong>mance,<br />

flexibility and quality. Finally, a brief assessment of the competitiveness and conclusions<br />

are given in Section 8.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 10<br />

Note that, in the report, the numbers <strong>for</strong> apparel and textiles combined are the sum of<br />

the corresponding numbers <strong>for</strong> textile and apparel given separately. This summation is<br />

done without any adjustment according to the relative price changes of the two categories.<br />

The wholesale prices indices from 1980 to 1998, given in Table 2, show that the wholesale<br />

apparel prices have increased more than the wholesale textile prices.<br />

Table 2. Relative price changes in textile and apparel.<br />

Wholesale Price Index (1980=1)<br />

32 321 322 p321/p322<br />

<strong>Textile</strong><br />

and<br />

<strong>Apparel</strong> <strong>Textile</strong> <strong>Apparel</strong><br />

1982 1.3 1.3 1.4 0.931288<br />

1983 1.8 1.8 1.9 0.903674<br />

1984 2.5 2.5 2.6 0.962363<br />

1985 3.4 3.3 3.2 1.035824<br />

1986 4.7 4.5 4.4 1.019223<br />

1987 6.9 6.8 6.7 1.010993<br />

1988 11.8 11.6 12.3 0.946467<br />

1989 19.6 19.5 21.4 0.910012<br />

1990 29.5 29.2 32.9 0.885462<br />

1991 43.9 43.1 50.2 0.857617<br />

1992 70.1 68.5 81.9 0.836574<br />

1993 107.9 101.5 138.8 0.731527<br />

1994 249.4 246.6 285.0 0.865102<br />

1995 471.2 442.0 593.8 0.744319<br />

1996 748.6 676.4 999.2 0.676984<br />

1997 1378.0 1249.5 1856.9 0.672871<br />

1998 2287.1 2073.9 3082.1 0.672871


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 11<br />

2. . Imports Imports and and Exports Exports<br />

Exports<br />

Turkey is the world’s sixth largest apparel exporter, and the fifteenth largest textile<br />

exporter in the world (Table 3 and 4). Turkey is also the largest textile and the second<br />

largest apparel supplier to the European Union (Table 5). (According to the Turkish<br />

Clothing Manufacturers Association (TGSD) export figures, Turkey was the fifth largest<br />

apparel exporter in the world and the largest textile supplier of the European Union.)<br />

Although the share of Turkey in the world’s export markets is 0.4%, the share of the<br />

Turkish textile and apparel sector is 4.1%. The textile and apparel industry in Turkey<br />

depends heavily on exports. Turkey’s exports account <strong>for</strong>, approximately, 58% of the<br />

woven textiles output, 70% of the apparel output, and 63% of the textile and apparel<br />

output (Dunya, 1998).<br />

In addition to these export figures, a substantial amount of textile and apparel has<br />

been bought by small traders who travel back and <strong>for</strong>th from Russia, Ukraine, other <strong>for</strong>mer<br />

Soviet republics, and Eastern Europe. This so-called “suitcase trade” is estimated to<br />

account <strong>for</strong> $8.8 billion in 1996. After the Russian crisis, this number is estimated to have<br />

dropped to $3.6 billion in 1998, and $1.7 billion in 1999 according to the Turkish Treasury’s<br />

numbers.<br />

Turkey’s textile exports have increased by 97% from 1990 to 1998. During this time,<br />

the apparel exports increased by almost 150%. The percentage of textile and apparel<br />

exports in total exports has been over 36% <strong>for</strong> the last five years (Table 6). Although the<br />

growth of the textile and apparel exports has been quite steep in the last twenty years, in<br />

1999, Turkey faced a drop in the total export value <strong>for</strong> the first time after almost thirty<br />

years. This was caused by the earthquake, economic problems, problems in the world<br />

markets, and currency fluctuations. Since 66% of apparel exports are sent to European<br />

Union, the depreciation of EURO against USD affects the Turkish export per<strong>for</strong>mance.<br />

While 1 EURO was equivalent to $1.16 in January 1999, its value went down to $1.01, or


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 12<br />

13%, in December 1999. There<strong>for</strong>e, a part of the decrease in apparel exports in 1999 can be<br />

attributed to the depreciation of EURO against USD.<br />

Table 3. World’s Largest <strong>Textile</strong> Exporters (1998)<br />

Country<br />

Value<br />

($ million)<br />

Share in World<br />

Exports<br />

(%)<br />

% of economy’s<br />

total merchandise<br />

exports<br />

1 Germany 13,263 8.79 2.50<br />

2 Hong Kong 13,040 8.64 5.70<br />

3 Italy 13,033 8.63 5.40<br />

4 China 12,817 8.49 7.00<br />

5 South Korea 11,279 7.47 8.50<br />

6 Taiwan 11,020 7.30 10.00<br />

7 USA 9,216 6.11 1.40<br />

8 France 7,569 5.01 2.50<br />

9 Bel-Lux 7,442 4.93 4.20<br />

10 Japan 5,971 3.96 1.50<br />

11 UK 5,428 3.60 2.00<br />

12 India 5,243 3.47 15.30<br />

13 Pakistan 4,302 2.85 50.60<br />

14 Netherlands 4,084 2.71 2.10<br />

15 15 Turkey Turkey 3,549 3,549<br />

2.35 13.70 13.70<br />

13.70<br />

Source: World Trade Organization<br />

Table 4. World’s Largest <strong>Apparel</strong> Exporters (1998)<br />

Country<br />

Value<br />

($ million)<br />

Share in World<br />

Exports<br />

(%)<br />

% of economy’s<br />

total merchandise<br />

exports<br />

1 China 30,048 16.73 15.60<br />

2 Italy 14,742 8.21 7.00<br />

3 Hong Kong 22,164 5.38 18.70<br />

4 USA 8,793 4.89 0.70<br />

5 Germany 7,684 4.28 1.90<br />

6 Turkey Turkey Turkey 7,058 7,058<br />

3.93 25.70<br />

25.70<br />

7 Mexico 6,603 3.68 1.40<br />

8 France 5,747 3.20 2.20<br />

9 UK 4,922 2.74 1.60<br />

10 South Korea 4,651 2.59 12.10<br />

11 India 4,343 2.42 14.10<br />

12 Thailand 3,560 1.98 12.20<br />

13 Portugal 3,462 1.93 21.30<br />

14 Taiwan 3,170 1.76 5.90<br />

15 Netherlands 2,888 1.61 1.70<br />

Source: World Trade Organization


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 13<br />

Source: EURATEX [15]<br />

Table 5. European Union’s Top Five <strong>Textile</strong> and <strong>Apparel</strong> Suppliers<br />

<strong>Textile</strong><br />

1997 1998 1999<br />

(1000 Euros) (1000 Euros) (1000 Euros)<br />

Turkey 1437.7 1657.1 1770.4<br />

India 1674.2 1657.3 1637.1<br />

China P.R. 1253.3 1365.9 1413.5<br />

U.S.A. 1379.7 1484.8 1317.5<br />

Switzerland 1154.2 1203.3 1136.5<br />

<strong>Apparel</strong><br />

1997 1998 1999<br />

(1000 Euros) (1000 Euros) (1000 Euros)<br />

China P.R. 5369.7 5559.3 6556.2<br />

Turkey 3940.2 4368.7 4567.8<br />

Hong Kong 2591.3 2598.1 2767.1<br />

Tunisia 2013.7 2284.3 2377.1<br />

Morocco 1874.7 2037.4 2114.4<br />

Total<br />

Exports<br />

(1000 $)<br />

Table 6. Turkey’s <strong>Apparel</strong> and <strong>Textile</strong> Exports<br />

Value<br />

(1000$)<br />

<strong>Textile</strong> <strong>Apparel</strong> <strong>Textile</strong> and <strong>Apparel</strong><br />

% in total<br />

Turkish<br />

exports<br />

Value<br />

(1000$)<br />

% in total<br />

Turkish<br />

exports<br />

Value<br />

(1000$)<br />

% in total<br />

Turkish<br />

exports<br />

1980 2,910,000 106,000 3.6 671,000 23.1 777,000 26.7<br />

1981 4,703,000 302,000 6.4 915,000 19.5 1,217,000 25.9<br />

1982 5,746,000 367,000 6.4 1,069,000 18.6 1,436,000 25<br />

1983 5,728,000 544,000 9.5 1,055,000 18.4 1,599,000 27.9<br />

1984 7,134,000 989,000 13.9 1,181,000 16.6 2,170,000 30.4<br />

1985 7,958,000 936,000 11.8 1,151,000 14.5 2,087,000 26.2<br />

1986 7,457,000 1,069,000 14.3 1,043,000 14.0 2,112,000 28.3<br />

1987 10,190,000 1,728,000 17.0 1,133,000 11.1 2,861,000 28.1<br />

1988 11,662,000 2,127,000 18.2 1,334,000 11.4 3,461,000 29.7<br />

1989 11,625,000 2,448,000 21.1 1,338,000 11.5 3,786,000 32.6<br />

1990 12,959,289 2,898,349 22.4 1,424,249 11.0 4,322,598 33.4<br />

1991 13,593,539 3,219,350 23.7 1,374,357 10.1 4,593,707 33.8<br />

1992 14,365,414 4,009,615 27.9 1,369,322 9.5 5,378,937 37.4<br />

1993 15,345,000 4,157,997 27.1 1,457,490 9.5 5,615,487 36.6<br />

1994 18,107,000 4,490,043 24.8 1,944,818 10.7 6,434,861 35.5<br />

1995 21,637,041 6,188,502 28.6 2,130,665 9.8 8,319,167 38.4<br />

1996 23,224,465 6,344,252 27.3 2,352,142 10.1 8,696,394 37.4<br />

1997 26,261,072 7,088,669 27 2,730,421 10.4 9,819,090 37.4<br />

1998 26,973,952 7,644,051 28.3 2,811,763 10.4 10,455,814 38.8<br />

1999 26,588,264 7,145,053 26.9 2,733,641 10.3 9,878,694 37.2<br />

Source: The Undersecretariat of Foreign Trade, The Republic of Turkey, Prime Ministry Reports (2000)


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 14<br />

Table 7. Turkey’s <strong>Apparel</strong> and <strong>Textile</strong> Imports<br />

<strong>Apparel</strong> <strong>Textile</strong> <strong>Apparel</strong> and <strong>Textile</strong><br />

Year Value (1000$)<br />

% in Total<br />

Imports Value (1000$)<br />

% in Total<br />

Imports Value (1000$)<br />

% in Total<br />

Imports<br />

1990 17,984 0.08 1,049,012 4.70 1,066,996 4.78<br />

1991 26,516 0.13 872,912 4.15 899,428 4.28<br />

1992 35,067 0.15 1,189,310 5.20 1,224,377 5.35<br />

1993 47,473 0.16 1,591,948 5.41 1,639,421 5.57<br />

1994 36,586 0.16 1,600,698 6.88 1,637,284 7.04<br />

1995 59,279 0.17 2,621,797 7.34 2,681,076 7.51<br />

1996 169,658 0.39 2,812,672 6.45 2,982,330 6.84<br />

1997 230,597 0.47 3,380,520 6.96 3,611,117 7.43<br />

1998 230,892 0.50 3,305,229 7.20 3,536,121 7.70<br />

Source: The Undersecretariat of Foreign Trade Reports (1998)<br />

The Customs Union agreement with the European Union that was signed in 1996<br />

made it easy to export and import intermediary goods between the European Union and<br />

Turkey and reduced Turkey’s average tariff rates to 3.6%. The Customs Union agreement<br />

is a part of the process <strong>for</strong> Turkey’s membership in the European Union where Turkey is an<br />

official candidate. The EU’s quantity restrictions on Turkish textile and clothing were<br />

eliminated after the Customs Union. The Customs Union Agreement also includes the<br />

Law on the Protection of Competition within the Frameworks of the Integration with the<br />

World Markets and Customs Union with the EU; The Law on the Protection of the<br />

Consumer; The Protection of Industrial Designs, The Protection of Brand Names, etc. The<br />

agreement is expected to increase the competitiveness of all the industries faced with global<br />

competition. The Turkish apparel and textile industry has been expecting an increase in<br />

exports from the agreement. But so far only a 5% increase in the exports has been realized.<br />

Turkey’s textile and apparel exports have been constrained by the Multi Fiber<br />

Agreement (MFA). Elimination of all the quotas according to General Agreement on<br />

Tariffs and Trade (GATT) between the countries of WTO, by January 1, 2005 introduces<br />

new opportunities and also challenges <strong>for</strong> Turkey’s textile and apparel industry, especially,<br />

in the United States market.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 15<br />

2.1. 2.1. Destinations Destinat<br />

Destinat ions <strong>for</strong> Turkish Turkish <strong>Textile</strong> <strong>Textile</strong> and and <strong>Apparel</strong> <strong>Apparel</strong> Exports<br />

Exports<br />

It is estimated that Turkish apparel industry supplies 20,000 points of sale<br />

destinations in Turkey and 200,000 destinations worldwide [11]. European Union is the<br />

main destination <strong>for</strong> Turkish textile and apparel exports followed by the United States.<br />

Other major textile export destinations are East Europe, Middle East, and North Africa<br />

following the European Union and the United States. Russia is also a major destination <strong>for</strong><br />

Turkey’s apparel exports following the European Union and the United States (Tables 8, 9).<br />

In 1999, the European Union accounted <strong>for</strong> 56% of Turkey’s textile exports and 66% of<br />

its apparel exports. Turkey is the second largest textile supplier of the European Union<br />

according to EURATEX [15]. Turkey is also the second largest apparel supplier of the<br />

European Union, with total exports of 4.39 Billion Euros and a share of 11%, following<br />

China (Table 5).<br />

Table 8. Regional Export Destinations <strong>for</strong> Turkey’s <strong>Textile</strong> Exports<br />

Value (Million $) Share<br />

1998 1999 1998 1999<br />

EU 1296 1316 52% 56%<br />

USA 195 222 6% 8%<br />

East Europe 157 169 6% 7%<br />

Middle East 281 262 11% 10%<br />

North Africa 90 163 3% 6%<br />

Other 556 331 21% 13%<br />

Source: The Undersecretariat of Foreign Trade Reports (1998)<br />

Table 9. Regional Export Destinations <strong>for</strong> Turkey’s <strong>Apparel</strong> Exports<br />

Value (Million $) Share<br />

1998 1999 1998 1999<br />

EU 5,174 5,063 63% 66%<br />

USA 807 928 10% 13%<br />

Russia 374 130 5% 2%<br />

East Europe 418 227 5% 3%<br />

Others 1,342 1,236 16% 16%<br />

Source: The Undersecretariat of Foreign Trade Reports (1998)


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 16<br />

Although the apparel exports haven been concentrated mainly in the European Union<br />

and USA with a combined share of 78% of Turkish apparel exports, textile exports are more<br />

distributed across the European Union, USA, East Europe and Middle East with a share of<br />

81%.<br />

The textile exports to North Africa increased almost 80% in 1998, possibly, because of<br />

increasing apparel exports from North Africa to Europe with Turkish textiles.<br />

Italy is the largest market <strong>for</strong> Turkish textiles with a market share of 12% in 1999.<br />

Germany is the largest market <strong>for</strong> Turkish apparel and the third largest market <strong>for</strong> textiles<br />

(Table 10 and 11) with 8% share of textiles and 38% of apparels in 1999.<br />

The United States is the second largest market <strong>for</strong> the Turkish apparel following<br />

Germany (Table 11). Turkey is the twentieth largest apparel (1997) and the twelfth largest<br />

textile supplier of the United States (1999). The exports to the United States have been<br />

increasing in recent years.<br />

The major textile suppliers of Turkey are Germany with a share of 13% in Turkey’s<br />

textile imports followed by Italy, S. Korea, and USA (Table 11). Most of Turkey’s apparel<br />

imports are from Italy with a share of 26% of Total apparel imports followed by China,<br />

England, and Germany (Table 12).<br />

Table 10. Largest Markets <strong>for</strong> Turkey’s <strong>Textile</strong> Exports<br />

Value % in Turkey’s <strong>Textile</strong> Exports<br />

1997 1998 1999 1997 1998 1999<br />

Italy $319,420,783 $320,641,158 $340,327,710 12% 11% 12%<br />

England $269,207,554 $253,182,304 $233,633,323 10% 9% 9%<br />

Germany $219,759,213 $214,743,923 $228,918,321 8% 8% 8%<br />

USA $176,467,209 $194,617,114 $221,781,655 6% 7% 8%<br />

France $132,279,100 $164,689,800 $144,685,900 5% 6% 5%<br />

Algeria $23,194,211 $54,875,943 $80,290,678 1% 2% 3%<br />

Israel $55,089,707 $67,587,312 $79,475,948 2% 2% 3%<br />

Belgium-Lux. $60,887,168 $77,440,407 $76,537,066 2% 3% 3%<br />

Spain $48,336,351 $54,486,369 $75,600,261 2% 2% 3%<br />

Greece $41,859,670 $58,339,246 $74,321,838 2% 2% 3%<br />

Saudi Arabia $72,099,398 $66,764,419 $62,397,977 3% 2% 2%<br />

Syria $105,766,818 $100,163,440 $60,417,810 4% 4% 2%<br />

Source: The Undersecretariat of Foreign Trade Reports (1999) [8]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 17<br />

Table 11. Largest Markets <strong>for</strong> Turkey’s <strong>Apparel</strong> Exports<br />

Value ($) % in Turkey’s <strong>Apparel</strong> Exports<br />

1997 1998 1999 1997 1998 1999<br />

Germany 2,807,852,650 2,894,327,936 2,704,059,649 40% 38% 38%<br />

USA 690,501,525 807,135,558 928,417,400 10% 11% 13%<br />

England 489,931,534 571,623,542 667,548,099 7% 7% 9%<br />

France 442,755,131 493,734,172 494,573,050 6% 6% 7%<br />

Holland 360,832,931 406,292,847 385,299,540 5% 5% 5%<br />

Belgium-Lux 163,749,854 231,584,339 211,481,709 2% 3% 3%<br />

Italy 133,851,448 170,970,423 161,484,648 2% 2% 2%<br />

Russia 676,608,447 373,544,063 129,758,000 10% 5% 2%<br />

Denmark 80,393,041 100,820,151 107,526,827 1% 1% 2%<br />

Tunisia 23,516,787 203,457,751 106,639,747 0% 3% 1%<br />

Libya 70,556,392 73,969,580 102,983,682 1% 1% 1%<br />

Austria 106,223,159 107,644,817 96,839,419 1% 1% 1%<br />

Poland 149,909,541 180,974,211 94,665,380 2% 2% 1%<br />

Sweden 68,427,549 90,782,482 94,082,318 1% 1% 1%<br />

Egypt 36,731,537 80,632,540 87,781,220 1% 1% 1%<br />

Source: The Undersecretariat of Foreign Trade Reports (1999) [8]<br />

Table 12. Turkey’s Largest <strong>Textile</strong> Suppliers<br />

Value ($) % in Turkey’s <strong>Textile</strong> Imports<br />

1997 1998 1999 1997 1998 1999<br />

Germany 440,622,472 376,043,694 348,234,898 13% 11% 14%<br />

Italy 343,991,506 324,942,763 298,235,258 10% 10% 12%<br />

S. Korea 213,343,053 257,223,252 169,857,938 6% 8% 7%<br />

USA 281,216,459 335,763,227 140,568,477 8% 10% 5%<br />

China 156,337,570 151,404,371 139,718,596 5% 5% 5%<br />

Greece 155,399,353 92,411,740 126,784,760 5% 3% 5%<br />

France 121,674,476 117,663,813 102,466,346 4% 4% 4%<br />

England 100,316,594 109,183,110 97,031,313 3% 3% 4%<br />

Holland 73,290,462 81,902,105 83,988,971 2% 2% 3%<br />

India 133,016,599 101,988,166 81,280,358 4% 3% 3%<br />

Belgium-Lux. 81,136,670 66,991,023 59,951,762 2% 2% 2%<br />

Source: The Undersecretariat of Foreign Trade Reports (1999) [8]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 18<br />

Table 13. Turkey’s Largest <strong>Apparel</strong> Suppliers<br />

Value ($) % in Turkey’s <strong>Apparel</strong> Imports<br />

1997 1998 1999 1997 1998 1999<br />

Italy 58,956,444 68,455,570 48,467,873 26% 30% 24%<br />

China 8,467,592 13,440,597 22,640,126 4% 6% 11%<br />

England 29,278,621 20,939,138 21,934,886 13% 9% 11%<br />

Germany 29,244,979 28,303,022 21,440,116 13% 12% 11%<br />

Spain 8,174,482 20,562,488 20,051,087 4% 9% 10%<br />

France 21,669,442 22,956,933 16,096,196 9% 10% 8%<br />

Holland 8,238,841 7,340,565 5,733,662 4% 3% 3%<br />

Hong Kong 1,566,604 3,633,037 4,527,722 1% 2% 2%<br />

India 4,336,267 4,945,439 4,236,158 2% 2% 2%<br />

USA 28,636,805 6,769,742 3,720,921 12% 3% 2%<br />

Portugal 549,911 89,765 2,397,153 0% 0% 1%<br />

Source: The Undersecretariat of Foreign Trade Reports (1999) [8]<br />

2.2. 2.2. Product Product Mix Mix of of Turkish Turkish <strong>Textile</strong> <strong>Textile</strong><br />

<strong>Textile</strong> and and <strong>Apparel</strong> <strong>Apparel</strong> Exports Exports<br />

Considering the shares in the total textile and apparel exports, knitted apparel has the<br />

highest share with 38%, followed by woven apparel, 24%, and made-up textile article 8%<br />

(Table 14).<br />

Turkey imports mainly cotton, man-made, and wool fiber, yarn, and fabric lead by<br />

cotton with a share of 24% in total textile and apparel imports (Table 15). As shown in<br />

Table 36, the apparel industry produces more knitted than woven products ones and more<br />

basic items such as unstructured tops and bottoms than tailored garments.<br />

Table 14. Product Mix of Turkish <strong>Textile</strong> and <strong>Apparel</strong> Exports (1999)<br />

Share in Total <strong>Textile</strong><br />

and <strong>Apparel</strong> Exports<br />

Share in Total Exports<br />

Knitted <strong>Apparel</strong> and Accessories 38.34% 14.24%<br />

Woven <strong>Apparel</strong> and Accessories 24.43% 9.08%<br />

Made-up <strong>Textile</strong> Articles 9,56% 3.55%<br />

Cotton (Fiber, Yarn, woven fabric) 7.87% 2.92%<br />

Man-made staple (Fiber, yarn, woven, fabric) 6.13% 2.28%<br />

Man-made filament (Fiber, yarn, woven, fabric) 4.09% 1.52%<br />

Carpets and floor coverings 2.73% 1.02%<br />

Knitted Fabrics 2.26% 0.84%<br />

Special woven fabrics 1.89% 0.70%<br />

Coated laminated fabrics 1.27% 0.47%<br />

Source: The Undersecretariat of Foreign Trade Reports (1999) [8]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 19<br />

Table 15. Product Mix of Turkish <strong>Textile</strong> and <strong>Apparel</strong> Imports (1999)<br />

Share in Total <strong>Textile</strong> Share in Total<br />

and <strong>Apparel</strong> Imports Imports<br />

Cotton (Fiber, Yarn, woven fabric) 24.21% 1.65%<br />

Man-made filament (Fiber, yarn, woven, fabric) 23.07% 1.57%<br />

Man-made staple (Fiber, yarn, woven, fabric) 19.93% 1.36%<br />

Wool (Fiber, Yarn, woven fabric) 8.08% 0.55%<br />

Source: The Undersecretariat of Foreign Trade Reports (1999) [8]<br />

2.3. 2.3. The The <strong>Textile</strong> <strong>Textile</strong> and and and <strong>Apparel</strong> <strong>Apparel</strong> Trade Trade with with US USA US<br />

The textile and apparel trade between Turkey and the United States has been<br />

increasing steadily <strong>for</strong> the last decade, reaching $1.15 billion of exports and $144.3 million<br />

of imports in 1999. The growth rate of Turkish apparel exports to the United States was<br />

higher than that of Mexico and China in 1998.<br />

Year Quantity<br />

( ton)<br />

Table 16. <strong>Textile</strong> and <strong>Apparel</strong> Trade with USA<br />

<strong>Apparel</strong> Trade <strong>Textile</strong> Trade<br />

Export Import Export Import<br />

Value<br />

(Million $)<br />

Growth rate Quantity<br />

(Value: %)<br />

(ton)<br />

Value<br />

(Million $)<br />

Quantity<br />

(ton)<br />

Value<br />

(Million $)<br />

Growth rate Quantity<br />

(Value: %)<br />

(ton)<br />

Value<br />

(Million $)<br />

1996 15,696 597.6 259.9 7.3 19,788 145.9 30,289 112.4<br />

1997 19,729 690.5 15.5% 370.2 28.6 30,259 176.5 21.0% 120,045 281.2<br />

1998 27,727 807.1 16.9% 117.8 6.8 34,951 194.6 10.3% 157,892 335.8<br />

1999 34,975 928.4 15.0% 126.4 3.7 49,258 221.8 14.0% 49,543 140.6<br />

Source: The Undersecretariat of Foreign Trade Reports (1999) [8]<br />

The breakdown of Turkish apparel and ready-made article exports is provided in<br />

Table 17. As a result of the quota restrictions, as opposed to the general product mix of<br />

Turkish apparel exports, woven products have a higher share in Turkish exports to the<br />

United States led by denim and cotton pants, shirts, and man-made apparel.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 20<br />

The United States has quotas on textiles and apparel from Turkey. Canada also<br />

imposes quotas on selected categories. The quota-restricted categories and the percentage<br />

of these quotas filled in textiles and apparel are shown in Tables 18 and 19. In textiles,<br />

cotton yarn, made-up sheets, and other cotton products have the highest quota fill rates of<br />

the quotas with fill rates of 88%, 85%, and 83% respectively. In apparel, knitted shirts;<br />

nightgowns and pajamas; and dressing gowns and robes have the highest quota usage rates<br />

of the quotas with rates 98%, 93%, and 86% respectively.<br />

The quotas are distributed according to certain regulations by the regional exporter<br />

associations. The way these permits are distributed includes conditions regarding the past<br />

per<strong>for</strong>mance of the company, i.e., the export volumes in the previous years, whether the<br />

company violated any of the regulations in the previous years, etc., and the type of the<br />

company, i.e., whether it is a trader or manufacturer. Once the permit is obtained, it can<br />

be used to export, transferred (or sold) to another company, or returned to the association<br />

<strong>for</strong> partial credit <strong>for</strong> next year’s calculation of the past per<strong>for</strong>mance. These regulations are<br />

set by the associations after the quota levels are determined between Turkey and the<br />

United States and Canada.<br />

These exporters associations report to the Undersecreteriat of Foreign Trade in the<br />

Prime Ministry. The fill rate in<strong>for</strong>mation of all the categories is available at these trade<br />

associations. For example, the largest trade association in Turkey, Istanbul <strong>Textile</strong> and<br />

<strong>Apparel</strong> Exporters Association (ITKIB), communicates this in<strong>for</strong>mation through its web<br />

site (www.itkib.org.tr). Once a company gets a permit to export from an exporter<br />

organization, that company can export directly to the United States without obtaining<br />

another permit from US agencies.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 21<br />

Table 17. Product Mix of Turkish <strong>Apparel</strong> Exports to USA (1999, Jan-Nov)<br />

Knitted products<br />

Quantity Value ($) Unit value<br />

Cotton knitted T-shirt 17,189,868 63,603,736 3.70<br />

Cotton knitted Men’s Shirt 5,634,950 27,546,713 4.89<br />

Cotton socks 4,743,741 1,997,775 0.42<br />

Cotton women’s nightgown 5,115,099 27,023,902 5.28<br />

Cotton women’s cardigan, sweater 4,600,937 23,117,559 5.02<br />

Cotton women’s pants 4,539,471 22,836,666 5.03<br />

Men’s cardigan, vest 1,971,109 11,487,679 5.83<br />

Cotton women’s shirts 2,152,168 11,449,568 5.32<br />

Cotton women’s sweater 2,515,336 11,169,547 4.44<br />

Cotton women’s pajamas 1,810,795 10,914,474 6.03<br />

Woven products<br />

Quantity Value ($) Unit<br />

value<br />

Denim men’s pants 15,761,691 132,015,436 8.38<br />

Cotton men’s pants 11,599,933 119,491,137 10.30<br />

Cotton men’s shirts 12,701,245 117,893,316 9.28<br />

Cotton women’s pants 9,936,718 89,273,186 8.98<br />

Man-made women’s pants 8,856,820 80,046,262 9.04<br />

Cotton women’s prof. pants 8,383,094 73,721,168 8.79<br />

Man-made women’s blouse 9,207,248 71,532,773 7.77<br />

Man-made women’s jacket<br />

blazer<br />

4,550,059 63,003,097 13.85<br />

Man-made women’s prof.<br />

pants<br />

6,459,806 53,024,823 8.21<br />

Man-made men’s prof. pants 5,751,030 45,952,492 7.99<br />

Ready-made articles<br />

Quantity Value ($) Unit<br />

Man-Made knitted tulle<br />

curtains<br />

3,583,022 12,364,510<br />

value<br />

3.45<br />

Man-made tulle curtains 1,848,789 5,734,815 3.10<br />

Man-Made knitted curtains,<br />

drapery, bedskirt (farbela)<br />

1,764,310 5,136,226 2.91<br />

Man-Made woven curtains,<br />

drapery, bedskirt (farbela)<br />

642,437 1,757,501 2.74<br />

Man-made woven tablecloths 1,004,583 1,471,952 1.47<br />

Man-made knitted curtains 155,788 1,210,204 7.77<br />

Woven blankets 115,663 843,196 7.29<br />

Woven tulle curtains 308,574 735,192 2.38<br />

Man-made toilet/ kitchen<br />

cloths<br />

479,410 557,246 1.16<br />

Man-made woven curtains 61 479,547 7.83<br />

Source: The Undersecretariat of Foreign Trade Reports (1999) [8]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 22<br />

Table 18. Turkish <strong>Textile</strong> Exports to USA in Quota-Restricted Categories (1999)<br />

Category Content Quota Level Quota<br />

Filled<br />

(%)<br />

200 Yarns put up <strong>for</strong> retail sale and sewing thread 1,843,054 kg 19.5%<br />

219 Duck 43,680,621 m2 71.8%<br />

300/301 Carded cotton yarn, Combed cotton yarn 10,588,966 kg 88.0%<br />

313 Sheeting 51,775,602 m2 3.5%<br />

314 Poplin&broadcloth 31,061,775 m2 0.8%<br />

315 Printcloth 41,739,262 m2 0.5%<br />

317 Twills 43,680,621 m2 15.3%<br />

326 Sateens 4,853,401 m2 8.4%<br />

361 Made-up Sheets 2,431,329 No 85.5%<br />

369-S Other cotton manufactures 2,263,146 Kg 83.3%<br />

Woven fabric, MMF fabric woven, containing<br />

410/624 more than 15% but less than 36% wool 1,119,683 M2 Yarn containing 85% or more by weight synthetic<br />

76.0%<br />

604 staple fiber 2,311,800 Kg 53.3%<br />

611<br />

Woven fabric containing 85% or more by weight<br />

artificial staple 57,834,003 M2 13.9%<br />

617 Twills&sateens 29,120,416 M2 3.1%<br />

Poplin&broad cloth of staple/filament fiber<br />

625 combination 8,908,799 M2 55.6%<br />

626 Print cloth of staple/filament fiber combination 7,865,424 M2 12.9%<br />

627 Sheeting of staple/filament fiber combinations 7,865,424 M2 0.3%<br />

Twills&sateens of staple/filament fiber<br />

628 combinations 7,865,424 M2 1.5%<br />

629 Other fabrics of staple/filament fiber combinations 7,865,424 M2 5.7%<br />

Source: US Customs Service <strong>Textile</strong> Status Report, 31.12.1999<br />

Table 19. Turkish <strong>Apparel</strong> Exports to USA in Quota-Restricted Categories<br />

Category Content Quota Level Quota<br />

(dozens) Filled (%)<br />

335 W&G coats 387,457 15.8%<br />

336/636 Dresses 912,676 26.8%<br />

338/339/63 M&B knit shirts, W&G knit shirts&blouses, M&B<br />

8 knitshirts 6,448,741 98.0%<br />

340/640 M&B shirts, not knit 1,489,429 10.0%<br />

341/641 W&G shirts&blouses, not knit 1,638,402 14.8%<br />

342/642 Skirts<br />

M&B trousers, breeches&shorts, W&G trousers,<br />

1,015,998 22.5%<br />

347/348 breeches&shorts 6,522,707 45.5%<br />

350 Robes, dressing gowns,etc 651,136 85.9%<br />

351/651 Nightwear and pajamas 1,167,155 92.8%<br />

352/652 Underwear 3,052,871 69.5%<br />

448 W&G trousers, breeches&shorts 38,420 38.0%<br />

Source: US Customs Service <strong>Textile</strong> Status Report, 31.12.1999


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 23<br />

3. . Production Capacity and and Utilization<br />

Turkey is currently one of the top ten countries in terms of its capacity in fabric<br />

spinning and weaving. It accounts <strong>for</strong> 2.78% of the world’s capacity and 41.45% of the<br />

Europe’s capacity in ring spinning in short staples, 4.44% of the world’s capacity and<br />

10.15% of the Europe’s capacity in long staples. It also accounts <strong>for</strong> 4.62% of the world’s<br />

capacity and 9.26% of the Europe’s capacity in open-end rotors [9].<br />

Table 20. <strong>Textile</strong> Machinery Capacity (1996)<br />

Share of the Installed Capacity<br />

(units) World Europe<br />

Short Staple Spindles 4,544,000 2.78% 41.45%<br />

Long Staple Spindles 743,000 4.44% 10.15%<br />

Open End Rotors 349,800 4.62% 9.26%<br />

Shuttle-less looms 18,000 2.65% 6.39%<br />

Shuttle Loom 40,000 2.34% 41.43%<br />

Filament looms 3,000 0.50% 6.78%<br />

Wool looms 6,250 4.16% 10.67%<br />

Source: ITMF International <strong>Textile</strong> Machinery shipment Statistics 1997 [17]<br />

Be<strong>for</strong>e the announcement of the customs union on January 1, 1996, the textile and<br />

apparel industry invested heavily in production capacity and technology with the<br />

expectation that exports to Europe would increase substantially after the customs union.<br />

This expectation brought substantial investment in textile machinery (Table 21).<br />

Table 21. <strong>Textile</strong> Machinery Imports (Million $)<br />

1989 1992 1995 1996 1997 1998<br />

408 834 1,544 2,362 1,989 1,345<br />

Source: State Institute of Statistics reports (1998)<br />

During the three-year period be<strong>for</strong>e the customs union, the ring spinning capacity<br />

increased by 10.6% to 4.5 million spindles in the short staple sector, and increased by 5.53%<br />

to 740,000 spindles in the long staple sector. Similarly, open-end fabric spinning capacity<br />

increased by 79.2% to 350000 rotors, and the number of shuttle-less looms increased by 65%<br />

to 18,000. Especially in the open-end production, the new investments created excess<br />

capacity


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 24<br />

A study on the age distribution of the machinery used in the spinning and weaving in<br />

Turkey reveals that 78.8% of the open-end and 38.8% of the ring machines were six-years<br />

old or newer [20].<br />

U.S. textile machinery exports to Turkey totaled only $6 million in 1998, a 78.3<br />

percent decline from the $27.6 million in exports during 1997. However, Turkey imported<br />

$15.8 million worth of textile machinery in 1999 <strong>for</strong> a 162.8 percent increase over 1998.<br />

Thus, in 1999, Turkey was the eleventh largest market <strong>for</strong> this industry sector in U.S.<br />

Although, a domestic textile machinery industry exists, it is not developed enough to<br />

support the textile and apparel industry. Heavy reliance on imported textile machinery<br />

creates additional problems <strong>for</strong> the industry such as increased costs, availability, timeliness<br />

and cost of after sales technical service, etc.<br />

In addition to this over capacity, mainly stagnant European markets, depreciation of<br />

the Euro against the dollar, and rising production costs reduced the capacity utilization<br />

ratios <strong>for</strong> textiles from 81% in 1995 to 77% in 1998, and <strong>for</strong> apparel from 90% in 1995 to<br />

80% in 1998 (Table 22).<br />

Table 22. Capacity Utilization Ratios (%) in <strong>Textile</strong> and <strong>Apparel</strong> Industry<br />

<strong>Textile</strong> <strong>Apparel</strong><br />

Year Public Private Total Public Private Total<br />

1995 58.4 82.6 81.4 81.80 90.50 89.80<br />

1996 60.3 83.9 82.9 59.70 83.70 85.50<br />

1997 62.5 83.9 82.9 67.10 84.20 82.70<br />

1998 55.2 78.1 77.5 59.40 82.1 79.60<br />

1999 (Jan-Sep) 34.8 70.9 69.8 36.80 78.50 73.60<br />

Source: State Planning Organization: Fundamental Economic Indicators [3].<br />

Materials such as buttons, zippers, and tags are also produced locally at medium to<br />

high quality levels. The apparel industry uses both domestic and imported supply in<br />

production. Chemicals used in dyeing and finishing are mainly imported.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 25<br />

4. . Production Production Production and and Demand Demand<br />

As a result of the availability of raw materials and early industrialization of the sector,<br />

Turkey is now one of the major producers in all segments of the industry from fiber<br />

production, to textiles, and apparel. Table 23 summarizes the production and demand in<br />

Turkey’s textile and apparel industry. Since Turkey is one of the largest producers of cotton<br />

in the world, the textile and apparel industry is mainly based on cotton. However, as a<br />

result of similar trends in the world markets, man-made yarn and fabric production is<br />

gaining more importance.<br />

Turkey has one of the world’s leading spinning industries with its installed capacity of<br />

approximately 5 million spindles equivalent. With the investments in the recent years,<br />

open-end spinning of short-staple fibers is particularly advanced.<br />

Turkey is self-sufficient, even a net exporter in all fibers except fine wool (worsteds)<br />

and viscose rayon that are freely imported from anywhere in the world. A variety of yarn<br />

production including twisted yarns, fancy yarns etc. are available in Turkey.<br />

Table 23. Summary of Production and Demand in Turkish <strong>Textile</strong> and <strong>Apparel</strong> Sector<br />

1997 1998 (est.)<br />

Production Demand Production Demand<br />

Cotton Cotton (1000 ton) 779 1,032 796 1042<br />

Yarn (1000 ton) 758 729 790 754<br />

Woven Fabric (Million meter) 1,386 1,334 1455 1379<br />

Woolen Yarn (1000 ton) 122 126 128 132<br />

Fabric (Million meter) 68 75 69 76<br />

Man-Made Yarn (1000 ton) 75 66 79 67<br />

Fabric (Million meter) 60 172 73 177<br />

Knitted Goods (1000 ton) 185 35 201 35<br />

Ready-Made Garments (1000 ton) 237 38 260 39<br />

Source: Developments in Economic and Social Sectors (1998), State Planning Organization [17]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 26<br />

5.1. 5.1. Cotton Cotton <strong>Textile</strong>s<br />

<strong>Textile</strong>s<br />

Turkey is the sixth largest producer and the fifth largest consumer of cotton (Table<br />

24). Especially, the cotton produced in the western part of Turkey, around Izmir, is<br />

considered to be the best quality cotton in the world markets. However, when the overall<br />

production is considered, a study on the dirtiness of cotton conducted by ITMF<br />

(International <strong>Textile</strong>s Manufacturers Federation) in 1998 ranks Turkey third after India<br />

and Pakistan. This is regarded as one of the most important problems of cotton yarn<br />

industry [13].<br />

Table 24. Cotton Production and Demand in the World<br />

Production (1000 ton) Demand (1000 ton)<br />

Country 98/99 99/00 98/99 99/00<br />

China 4,501 4,000 4,300 4,350<br />

U.S.A 3,030 3,674 2,280 2,221<br />

India 2,771 2,975 2,729 2,822<br />

Pakistan 1,343 1,700 1,530 1,581<br />

Uzbekistan 999 1,160 150 170<br />

Turkey 882 899 1,000 1,100<br />

Australia 726 704 N/A N/A<br />

Argentina 425 403 780 850<br />

Brazil 385 380 125 130<br />

Source: Cotton Outlook, December 1999 [4]<br />

Although cotton production cannot meet demand now, it is expected to exceed the<br />

demand in coming years after the completion of the South Anatolian Project (GAP). The<br />

South Anatolian Project is a $32 billion project which includes the construction of 22 dams<br />

and 19 hydroelectric plants on the Tigris and Euphrates Rivers and the irrigation a dry area<br />

of land the size of Austria to trans<strong>for</strong>m it into a fertile area. With the completion of this<br />

project, cotton production is expected to double by 2005. New projects including the one to<br />

produce colored cotton have been planned in the project.<br />

Turkey has been producing more cotton yarn than its demand <strong>for</strong> a number of years<br />

(Table 26). It is expected that this trend will continue and there will be a cotton yarn<br />

surplus in coming years. Following this trend, cotton yarn exports haven been increasing<br />

while the imports have been decreasing (Table 26).


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 27<br />

Table 25. Cotton Production, Consumption, Import and Export in Turkey<br />

Year Production<br />

(ton)<br />

Demand<br />

(Ton)<br />

Amount<br />

(kg)<br />

Export Import<br />

Value ($) Unit<br />

price<br />

($/kg)<br />

Amount<br />

(kg)<br />

Value<br />

(Million $)<br />

Unit<br />

price<br />

($/kg)<br />

1990 654,600 540,000 112,938,000 176,940,323 1.56 79,107,673 137,447,432 1.73<br />

1991 561,227 625,000 117,672,282 183,964,757 1.56 49,115,715 80,526,961 1.63<br />

1992 573,706 625,000 47,388,007 57,126,697 1.20 152,703,576 194,320,107 1.27<br />

1993 602,238 700,000 149,192,750 156,080,636 1.04 201,666,433 247,693,927 1.22<br />

1994 628,286 850,000 47,106,227 51,334,095 1.08 149,063,000 240,000,360 1.61<br />

1995 851,487 950,000 31,341,894 37,792,935 1.20 186,552,193 383,139,977 2.05<br />

1996 784,047 1,050,000 108,846,258 158,021,794 1.45 169,890,951 303,768,081 1.79<br />

1997 831,672 1,150,000 71,597,885 90,726,367 1.27 362,892,152 632,521,995 1.74<br />

1998(est.) 802,195 1,200,000 112,938,000 176,940,323 1.56 79,107,673 137,447,432 1.73<br />

Source: Ministry of Agriculture and Rural Affairs reports, ITKIB/DTM reports [17]<br />

Year Production<br />

(ton)<br />

Table 26. Cotton Yarn Production, Demand, Import and Export<br />

Demand<br />

(Ton)<br />

Amount<br />

(kg)<br />

Export Import<br />

Value ($) Unit<br />

price<br />

($/kg)<br />

Amount<br />

(kg)<br />

Value<br />

(Million $)<br />

Unit<br />

price<br />

($/kg)<br />

1990 515,000 477,700 68,101,946 247,625,506 3.63 30,810,147 94,377,427 3.06<br />

1991 520,000 490,800 56,983,951 186,767,275 3.27 27,667,024 85,695,886 3.09<br />

1992 512,000 506,200 32,866,030 101,982,047 3.10 26,943,420 80,405,495 2.98<br />

1993 517,600 548,100 31,637,030 75,272,181 2.37 62,132,504 167,796,466 2.70<br />

1994 560,300 526,800 86,801,731 250,517,059 2.88 53,288,824 167,247,198 3.13<br />

1995 600,000 619,000 39,733,257 137,878,668 3.47 58,795,323 221,607,817 3.76<br />

1996 690,000 689,000 44,547,108 139,254,031 3.13 43,184,176 150,090,817 3.48<br />

1997 758,000 729,000 70,025,960 224,328,546 3.20 41,164,945 137,180,691 3.33<br />

1998(est.) 790,000 754,000 68,101,946 247,625,506 3.63 30,810,147 94,377,427 3.06<br />

Source: State Planning Organization reports, ITKIB/DTM reports [17]<br />

Table 27. Cotton Woven Fabric Production, Demand, Import and Export<br />

Year Production<br />

(million<br />

meter)<br />

Demand<br />

(million<br />

meter)<br />

Amount<br />

(kg)<br />

Export Import<br />

Value ($) Unit<br />

price<br />

($/kg)<br />

Amount<br />

(kg)<br />

Value<br />

(Million $)<br />

Unit<br />

price<br />

($/kg)<br />

1990 1,088.2 1,060.1 28,572,720 163,211,940 5.71 16,515,426 71,975,988 4.35<br />

1991 1,097.0 1,063.5 29,737,792 157,300,867 5.28 12,967,616 57,585,984 4.44<br />

1992 1,100,3 1,068.2 34,172,823 181,941,058 5.32 13,781,037 65,239,190 4.73<br />

1993 1,150.0 1,173.8 38,121,003 174,999,998 4.59 26,860,065 112,308,109 4.18<br />

1994 1,180.0 1,137.1 62,707,886 299,636,877 4.77 29,769,093 141,908,964 4.76<br />

1995 1,210.0 1,244.0 50,876,914 330,535,631 6.49 48,536,459 281,156,378 5.79<br />

1996 1,296.0 1,264.0 54,400,954 346,548,599 6.37 38,807,510 266,884,175 6.88<br />

1997 1,386.0 1,334.0 60,718,744 358,581,471 5.91 38,772,918 275,773,586 7.11<br />

1998(est.) 1,455.0 1,379.0<br />

Source: State Planning Organization reports, ITKIB/DTM reports [17]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 28<br />

The cotton woven production and demand in Turkey have been very close to each<br />

other. While in some years, the production could not meet the demand; in other years, the<br />

production exceeded the demand (Table 27). As a result of the capacity increase in recent<br />

years, it is expected that production will exceed demand in the future. The total value of<br />

the cotton woven fabric exports has been increasing. The export of woven fabric reached<br />

$360 million in 1997. After the customs union in 1996, the imports of woven fabrics<br />

increased with a higher increase in unit price.<br />

5.2. 5.2. Woolen Woolen <strong>Textile</strong>s<br />

<strong>Textile</strong>s<br />

Although Turkey is one of the big wool producers, most of the production is not of the<br />

desired quality <strong>for</strong> the textile and apparel sector. As a result, the industry is a net importer<br />

of high quality wool (Table 28). The production and demand of woolen yarn have been<br />

increasing with the demand being slightly above the production (Table 29).<br />

The demand <strong>for</strong> woolen fabric has been exceeding the production <strong>for</strong> the last five<br />

years (Table 30). The export and import volumes have been increasing during the same<br />

time. However, the unit price of the exported fabric has been above the unit price of the<br />

imported one. Following the customs union, the amount and also the value of woolen fabric<br />

imports almost tripled.<br />

Table 28. Wool Production, Consumption, Import and Export in Turkey<br />

Year Production<br />

(1000 ton)<br />

Demand<br />

(1000<br />

ton)<br />

Amount<br />

(kg)<br />

Export Import<br />

Value ($) Unit<br />

price<br />

($/kg)<br />

Amount<br />

(kg)<br />

Value<br />

(Million $)<br />

Unit<br />

price<br />

($/kg)<br />

1990 42.0 66.1 1,072,360 3,815,697 3.55 34,594,640 105,340,872 3.04<br />

1991 40.0 63.8 2,054,943 7,154,313 3.48 34,037,431 79,358,295 2.33<br />

1992 38.0 64.2 1,461,096 2,742,614 1.97 36,197,723 97,870,720 2.70<br />

1993 38.0 71.8 1,228,590 1,820,235 1.48 46,447,775 101,581,495 2.18<br />

1994 38.0 57.3 5,571,750 7,966,278 1.42 29,132,918 75,848,446 2.60<br />

1995 40.5 77.5 3,307,723 5,454,866 1.64 46,188,322 156,682,985 3.39<br />

1996 41.5 80.5 9,202,316 9,657,451 1.05 44,980,636 132,651,338 2.95<br />

1997 42.5 82.5 14,124,641 18,917,025 1.34 47,378,242 145,326,704 3.07<br />

1998 44.0 85.0<br />

1999 45.0 86.0<br />

Source: World Market <strong>for</strong> Wool/ the Economist Intelligence Unit, ITKIB/DTM reports [17]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 29<br />

Table 29. Woolen Yarn Production, Demand, Import and Export<br />

Year Production<br />

(1000 ton)<br />

Demand<br />

(1000<br />

Ton)<br />

Amount<br />

(kg)<br />

Export Import<br />

Value<br />

($)<br />

Unit<br />

price<br />

($/kg)<br />

Amount<br />

(kg)<br />

Value<br />

(Million<br />

$)<br />

Unit<br />

price<br />

($/kg)<br />

1990 96.0 96.4 454,940 3,881,128 8.53 823,872 12,734,947 15.45<br />

1991 99.0 99.9 300,236 1,887,659 6.28 1,078,565 16,249,552 15.06<br />

1992 107.3 108.8 204,959 1,254,844 6.12 1,735,278 25,260,599 14.55<br />

1993 110.0 113.0 314,937 2,916,007 9.25 3,342,608 35,073,290 10.49<br />

1994 105.7 107.1 620,806 5,622,156 9.05 2,031,958 26,757,832 13.16<br />

1995 110.0 113.0 696,749 5,552,796 7.96 3,631,801 47,867,883 13.18<br />

1996 115.0 120.0 575,910 4,701,352 8.16 5,311,886 64,381,126 12.12<br />

1997 122.0 126.0 929,470 8,128,683 8.75 4,498,316 55,603,310 12.36<br />

1998(est.) 128.0 132.0<br />

Source: State Planning Organization reports, ITKIB/DTM reports [17]<br />

Table 30. Woolen Fabric Production, Demand, Import and Export<br />

Year Production<br />

(million<br />

meter)<br />

Demand<br />

(million<br />

meter)<br />

Amount<br />

(kg)<br />

Export Import<br />

Value ($) Unit<br />

price<br />

($/kg)<br />

Amount<br />

(kg)<br />

Value<br />

(Million $)<br />

Unit<br />

price<br />

($/kg)<br />

1990 60.5 61.1 403,269 11,319,168 28.06 667,998 10,656,990 15.95<br />

1991 62.5 62.1 480,114 13,195,707 27.48 647,591 10,231,385 15.79<br />

1992 64.3 64.7 907,995 25,985,938 28.61 1,066,953 19,221,901 18.01<br />

1993 65.5 67.6 1,254,291 31,191,391 24.86 2,050,521 27,923,652 13.61<br />

1994 66.0 65.4 1,595,747 39,160,579 24.54 1,270,884 23,156,015 18.22<br />

1995 70.0 68.0 2,379,476 64,369,561 27.05 1,584,448 34,392,867 21.70<br />

1996 68.0 72.0 2,295,630 69,801,026 30.41 4,622,227 108,052,986 23.38<br />

1997 68.0 75.0 2,645,134 74,843,609 28.29 5,818,663 122,230,656 21.01<br />

1998(est.) 69.0 76.0<br />

Source: State Planning Organization reports, ITKIB/DTM reports [17]<br />

5.3. 5.3. 5.3. Man Man-made Man Man made <strong>Textile</strong>s<br />

<strong>Textile</strong>s<br />

Turkey is also an important producer of synthetic fibers and yarns with an estimated<br />

capacity of 500,000 tons per year. However, the production cannot meet demand and<br />

nearly 30% of the demand is met from imports.<br />

Man-made fibers have been produced in Turkey <strong>for</strong> more than sixty years. Although<br />

the production of man-made fiber has been increasing steadily in the last decade, the<br />

demand has been increasing more, and as a result, the gap between the production and the<br />

demand has been widening (Table 31). There<strong>for</strong>e, the import of man-made fibers is<br />

expected to increase (Table 32).


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 30<br />

Although the production of man-made yarn was sufficient to meet the demand in<br />

early 90s, as a result of rapid increase in the demand, it is expected that the production of<br />

man-made yarns will not meet the demand except polyamide yarns (Table 33). After the<br />

customs union, the total value of man-made yarns increased by 85% (Table 34).<br />

The production of man-made fabric was sufficient to meet the demand at the<br />

beginning of 90s. However, the man-made fabric production has been decreasing, while the<br />

demand has been increasing (Table 35). It is expected that demand <strong>for</strong> man-made fabrics<br />

will be 104 million meters higher than production in 1998. However, the amount of both<br />

the man-made fabric exports and also the imports have been increasing in the last decade.<br />

It is observed that Turkey has been exporting man-made fabrics with higher unit prices<br />

while importing the cheaper ones (Table 35).<br />

Table 31. Man-Made Fiber Production and Demand<br />

Acrylic Fiber Polyamide Fiber Polyester Fiber Polypropylene Fiber<br />

Year Production Demand<br />

(1000 ton) (1000 ton) Production Demand<br />

(1000 ton) (1000 ton) Production Demand<br />

(1000 ton) (1000 ton)<br />

Production Demand<br />

(1000 ton) (1000 ton)<br />

1990 129 165 2 5 47 53 16 17<br />

1991 133 133 1 3 40 52 28 28<br />

1992 139 161 1 4 46 63 29 29<br />

1993 145 203 2 7 48 67 30 31<br />

1994 150 163 2 5 58 63 26 27<br />

1995 173 185 2 9 69 72 32 33<br />

1996 185 201 3 9 75 87 33 35<br />

1997 201 222 3 9 91 110 33 35<br />

1998(est.) 200 210 4 14 100 110 35 38<br />

Source: State Planning Organization reports, ITKIB/DTM reports [17]<br />

Table 32. Man-Made Fiber Export and Import<br />

Export Import<br />

Year Amount Value ($) Unit price Amount Value Unit price<br />

(kg)<br />

($/kg) (kg) (Million $) ($/kg)<br />

1990 40,461,954 77,629,024 1.91 124,804,143 234,563,537 1.87<br />

1991 42,437,587 69,490,902 1.63 92,493,489 175,906,271 1.90<br />

1992 27,763,777 44,649,547 1.60 110,522,521 195,231,909 1.76<br />

1993 21,544,933 31,389,267 1.45 147,411,366 226,719,972 1.54<br />

1994 55,118,761 79,181,945 1.43 115,773,111 170,299,443 1.47<br />

1995 55,771,935 103,651,382 1.85 139,890,882 277,811,354 1.99<br />

1996 55,069,740 85,808,791 1.56 146,464,582 297,845,175 2.03<br />

1997 50,212,795 81,863,387 1.63 173,985,609 306,308,387 1.76<br />

Source: State Planning Organization reports, ITKIB/DTM reports [17]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 31<br />

Table 33. Man-Made Yarn Production and Demand<br />

Polyamide Yarn Polyester Yarn Polypropylene Yarn<br />

Year Production Demand Production Demand Production Demand<br />

(1000 ton) (1000 ton) (1000 ton) (1000 ton) (1000 ton) (1000 ton)<br />

1990 25 36 85 67 18 18<br />

1991 38 33 95 70 19 19<br />

1992 46 40 102 87 19 20<br />

1993 46 42 115 126 20 20<br />

1994 42 31 107 83 17 19<br />

1995 42 33 140 142 24 26<br />

1996 43 41 170 161 24 27<br />

1997 44 40 187 203 30 33<br />

1998(est.) 45 43 195 270 30 35<br />

Source: State Planning Organization reports [17]<br />

Table 34. Man-Made Yarn Export and Import<br />

Export Import<br />

Year Amount Value ($) Unit price Amount Value Unit price<br />

(kg)<br />

($/kg) (kg) (Million $) ($/kg)<br />

1990 67,323,097 229,629,614 3.40 48,870,346 201,116,959 4.11<br />

1991 80,594,456 271,801,835 3.37 40,742,695 169,953,525 4.17<br />

1992 86,504,969 316,025,843 3.65 63,132,483 236,958,706 3.75<br />

1993 81,898,388 256,808,875 3.13 98,442,823 281,605,703 2.86<br />

1994 118,143,049 322,930,202 2.73 81,169,960 243,761,520 3.00<br />

1995 102,945,186 340,471,193 3.30 125,929,316 450,822,172 3.58<br />

1996 114,219,917 350,873,104 3.07 132,092,412 478,802,612 3.62<br />

1997 133,850,808 395,143,060 2.95 142,917,650 445,105,003 3.11<br />

Source: ITKIB/DTM reports [17]<br />

Table 35. Man-Made Fabric Production, Demand, Import and Export<br />

Year Production<br />

(million<br />

meter)<br />

Demand<br />

(million<br />

meter)<br />

Amount<br />

(kg)<br />

Export Import<br />

Value ($) Unit<br />

price<br />

($/kg)<br />

Amount<br />

(kg)<br />

Value<br />

(Million $)<br />

Unit<br />

price<br />

($/kg)<br />

1990 120.9 120.3 12,391,689 124,438,431 10.04 10,177,714 64,566,705 6.34<br />

1991 111.8 122.7 11,677,115 115,071,956 9.85 12,458,954 81,882,524 6.57<br />

1992 100.1 126.4 15,869,231 173,351,143 10.92 18,404,906 121,603,101 6.60<br />

1993 94 172.3 20,736,091 225,579,602 10.87 34,469,217 187,564,070 5.44<br />

1994 84 166.2 31,232,208 303,179,424 9.70 42,589,104 221,512,300 5.20<br />

1995 68 258 36,269,323 519,457,619 14.32 74,218,126 416,509,240 5.61<br />

1996 80 158 36,134,066 444,455,666 12.30 72,159,037 448,027,116 6.76<br />

1997 60 172 54,262,754 522,867,948 9.64 72,869,554 527,637,158 7.24<br />

1998(est.) 73 177<br />

Source: State Planning Organization reports, ITKIB/DTM reports [17]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 32<br />

5.4. .4. <strong>Apparel</strong> Production<br />

The apparel industry produces more knitted products than the woven ones and more<br />

basic items such as unstructured tops and bottoms than tailored garments. A closer look at<br />

the apparel exports shows that the apparel exports has a product mix of around 60%<br />

knitted and 40% woven products (Table 36). The main export items are t-shirt, sweatshirt,<br />

underwear, sleeping wear, socks, men shirts, and pants. However, due to decreasing<br />

competitiveness in basic items, there has been a trend towards increased production of<br />

structured garment production, i.e., jackets, suits, coats, etc. in the industry. The recent<br />

investments in weaving and in processing (dyeing, printing, finishing) of woven fabrics also<br />

support this trend. Table 36. Product Mix of Turkish <strong>Apparel</strong> Exports<br />

1996 1997 1998 1999<br />

Knitted T-Shirt 13.0% 14.4% 16.8% 17.9%<br />

Pullover 18.0% 16.2% 16.7% 15.9%<br />

Pants, jackets 9.4% 9.4% 9.2% 8.5%<br />

Underwear 8.6% 10.1% 8.2% 7.0%<br />

Shirts 5.7% 5.3% 5.2% 4.0%<br />

Socks 3.9% 3.9% 3.7% 3.9%<br />

Others 3.4% 3.4% 3.0% 2.9%<br />

Outwear 0.3% 0.4% 0.3% 0.3%<br />

Total 62% 63% 63% 63% 63% 63% 60%<br />

60%<br />

Woven Pants, jackets 18.8% 19.2% 20.9% 23.5%<br />

Shirts 8.3% 8.0% 7.1% 5.9%<br />

Underwear 3.4% 3.6% 3.8% 4.2%<br />

Others 3.5% 2.9% 2.5% 3.7%<br />

Outwear 3.5% 3.2% 2.6% 2.3%<br />

Total<br />

Source: Undersecreteriat of Foreign Trade reports (1999)<br />

38% 37% 37% 37% 37% 40% 40%<br />

In recent years, a number of <strong>for</strong>eign manufacturers have <strong>for</strong>med license agreements.<br />

Currently, more than 10 <strong>for</strong>eign brands of denim jeans, including Levi’s, Lee, Jordache,<br />

Lois, and Fronti, are produced in Turkey and exported to <strong>for</strong>eign markets.<br />

In addition to apparel, Turkey is also a major producer of home textiles. However,<br />

the statistics on home textiles are not widely available. It is estimated that approximately<br />

6.5 million duvets, 1.5 million sheets, 2.5 million tablecloths and 1.5 million blankets are<br />

produced annually (IBS, 2000).


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 33<br />

5. . Industry Industry Structure Structure<br />

Structure<br />

<strong>Textile</strong> and apparels are produced by a number of private firms and state-economic-<br />

enterprises (SEE). The textile and apparel industry flourished as a state-protected industry<br />

in Turkey. In 1930s, after the republic was founded in 1923, the state owned all the textile<br />

and apparel factories as a part of the largest SEE, Sumerbank. As a part of the ongoing<br />

privatization program, the privatization of all state-owned enterprises in the textile and<br />

apparel industry has been planned. The privatization of Sumerbank started in 1995 and<br />

still continues. As a result of the trans<strong>for</strong>mation from a state economy to a more liberal<br />

economy, privately owned companies constitute the majority of textile and apparel firms<br />

today.<br />

Most of the firms are small to medium size. The number of establishments in the<br />

textile and apparel is 44,192 according to a study by the Ministry of Labor in 1997. Most of<br />

these companies are family owned and managed. The textile and apparel production is<br />

concentrated on the west, south, and central parts of Turkey around Istanbul, Izmir, Bursa,<br />

Denizli, Adana, Gaziantep Kahramanmaras, Eskisehir, Ankara, Corlu, Malatya, and Usak.<br />

A map of Turkey is provided in Figure 2.<br />

Figure 2. Map of Turkey


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 34<br />

The Ministry of Labor’s number <strong>for</strong> the number of employees in the textile and<br />

apparel industry was 505,153 in 1999. However, it is not possible to obtain exact statistics<br />

due to the fact that many small firms that employ unregistered workers to avoid taxes are<br />

not included in the studies. According to the estimates of unions, it is estimated that there<br />

are more than 2,000,000 workers employed in the Turkish textile and apparel industry<br />

(Dunya, 1998).<br />

The State Statistics Institute collects in<strong>for</strong>mation on establishments that have more<br />

than 10 employees. The distribution of the number of establishments that employ more<br />

than 10 employees in the textile and apparel industry is given in Tables 37 and 38. Tables<br />

39 and 40 give the distribution of the number of employees in different size establishments.<br />

The average number of employees in a textile establishment was 135 and the average<br />

number of employees in an apparel establishment was 69 in 1995.<br />

Table 37. Size Distribution of the Establishments in the <strong>Apparel</strong> Industry (as % )<br />

Size No. of<br />

employees<br />

1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995<br />

5 10-24 62.9 47.4 39.0 34.1 31.1 30.6 30.5 48.1 44.3 41.1 34.8<br />

6 25-49 19.3 24.6 26.9 28.6 30.9 31.2 31.3 25.5 27.7 28.7 31.7<br />

7 50-99 9.4 15.0 19.0 20.6 20.2 20.5 20.4 14.2 14.6 15.2 16.1<br />

8 100-199 5.1 8.7 9.6 9.6 11.0 10.3 11.7 8.1 8.6 9.4 10.5<br />

9 200-499 2.5 3.4 4.1 5.3 5.1 5.8 5.0 3.5 4.2 4.8 5.4<br />

10 500-999 0.6 0.5 1.0 1.4 1.4 1.1 1.1 0.6 0.5 0.7 1.3<br />

11 1000- 0.1 0.5 0.4 0.5 0.3 0.4 0.1 0.1 0.1 0.1 0.1<br />

Average size: 6.23. Source: State Statistics Institute<br />

Table 38. Size Distribution of the Establishments in the <strong>Textile</strong> Industry (as % )<br />

Size No. of<br />

employees<br />

1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995<br />

5 10-24 21.6 13.3 9.5 7.5 6.8 6.7 7.0 13.6 12.1 10.7 8.1<br />

6 25-49 15.4 14.6 13.9 13.6 14.3 14.3 15.3 16.8 17.5 17.0 16.1<br />

7 50-99 15.1 17.6 19.8 19.4 18.8 19.3 20.3 18.5 18.1 17.4 16.1<br />

8 100-199 16.5 20.8 20.4 18.0 19.8 18.5 22.6 21.0 21.0 21.2 20.8<br />

9 200-499 17.3 19.0 18.9 20.5 20.0 22.9 21.1 20.3 22.0 23.9 24.3<br />

10 500-999 10.5 4.6 8.9 12.3 13.4 10.1 10.7 7.1 5.7 7.3 11.6<br />

11 1000- 3.6 10.1 8.7 8.7 6.8 8.2 3.1 2.7 3.6 2.5 3.1<br />

Average size: 6.4. Source: State Statistics Institute


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 35<br />

Table 39. Distribution of the Number of Employees in the <strong>Apparel</strong> Industry (as % )<br />

Size No. of<br />

employees<br />

1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995<br />

5 10-24 21.6 13.3 9.5 7.5 6.8 6.7 7.0 13.6 12.1 10.7 8.1<br />

6 25-49 15.4 14.6 13.9 13.6 14.3 14.3 15.3 16.8 17.5 17.0 16.1<br />

7 50-99 15.1 17.6 19.8 19.4 18.8 19.3 20.3 18.5 18.1 17.4 16.1<br />

8 100-199 16.5 20.8 20.4 18.0 19.8 18.5 22.6 21.0 21.0 21.2 20.8<br />

9 200-499 17.3 19.0 18.9 20.5 20.0 22.9 21.1 20.3 22.0 23.9 24.3<br />

10 500-999 10.5 4.6 8.9 12.3 13.4 10.1 10.7 7.1 5.7 7.3 11.6<br />

11 1000- 3.6 10.1 8.7 8.7 6.8 8.2 3.1 2.7 3.6 2.5 3.1<br />

Source: State Statistics Institute<br />

Table 40. Distribution of the Number of Employees in the <strong>Textile</strong> Industry (as % )<br />

Size No. of<br />

employees<br />

1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995<br />

5 10-24 6.3 5.1 4.2 3.6 3.2 3.0 3.1 4.8 3.8 3.4 3.3<br />

6 25-49 6.4 6.1 5.6 5.3 5.2 5.1 6.4 7.4 7.3 6.9 6.8<br />

7 50-99 7.3 6.9 6.5 6.3 6.1 6.1 7.3 9.0 8.4 8.8 8.1<br />

8 100-199 8.5 8.8 9.4 9.4 9.5 10.0 9.9 11.9 12.2 13.0 13.5<br />

9 200-499 17.1 15.6 15.8 15.5 16.0 18.2 19.9 19.9 23.9 22.2 21.9<br />

10 500-999 16.7 17.7 18.4 16.0 16.5 14.4 15.7 14.9 15.7 18.4 18.4<br />

11 1000- 37.7 40.0 40.2 44.0 43.5 43.2 37.8 32.1 28.7 27.4 27.8<br />

Source: State Statistics Institute<br />

Tables 41, 42, and 43 give the index of production workers, wages, and production<br />

relative to their levels in 1970. Employment in textile and apparel has been decreasing in<br />

the public sector as a result of privatization programs. In the private sector, employment<br />

has dropped slightly as a result of drop in total production.<br />

Table 41. Index of Production Workers in Manufacturing Industry (1997=100)<br />

Year<br />

<strong>Textile</strong> <strong>Apparel</strong><br />

Public Private Total Public Private Total<br />

1995 120.1 82.4 84.1 154.8 84.7 89.4<br />

1996 102.8 91.3 91.7 114.7 92.5 94.0<br />

1997 100.0 100.0 100.0 100.0 100.0 100.0<br />

1998 90.8 98.7 98.4 67.4 99.1 97.1<br />

1999 86.4 88.0 87.9 57.9 84.9 83.2


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 36<br />

Table 42. Index of Production Workers Hourly Wages in Manufacturing Industry<br />

(1997=100)<br />

Source: State Planning Organization<br />

<strong>Textile</strong><br />

<strong>Apparel</strong><br />

Year Public Private Total Public Private Total<br />

1995 32.4 27.4 28.6 26.3 23.3 24.1<br />

1996 48.0 54.1 53.9 46.0 48.8 48.8<br />

1997 100.0 100.0 100.0 100.0 100.0 100.0<br />

1998 208.8 176.1 177.2 167.5 163.0 162.1<br />

1999 428.2 329.8 333.6 252.2 296.2 292.1<br />

Table 43. Production Index of Manufacturing Industry<br />

(Weighted by Value Added 1997=100)<br />

<strong>Textile</strong><br />

<strong>Apparel</strong><br />

Year Public Private Total Public Private Total<br />

1995 126.6 82.6 83.7 168.4 93.2 94.9<br />

1996 104.7 91.7 92.0 153.3 97.9 98.9<br />

1997 100.0 100.0 100.0 100.0 100.0 100.0<br />

1998 80.1 93.9 93.6 65.6 107.9 106.7<br />

1999 52.5 87.8 87.0 44.8 103.7 102.0<br />

In 1996, the government started giving a special “sector <strong>for</strong>eign trade company” status<br />

to organizations that bring together a number of small- to medium-size companies. These<br />

companies specialize in areas related to <strong>for</strong>eign trade such as financing, logistics,<br />

distribution, insurance, and provide these services to their members to help them in<br />

exports. Among 26 of these companies in Turkey, 10 of them are in textile and apparel.<br />

The customs union, the South Anatolian Project, proximity to Europe, low labor<br />

costs, among others, started attracting <strong>for</strong>eign investment. Among 1028 <strong>for</strong>eign owned<br />

companies in manufacturing, there are 137 apparel and 49 textile firms in 1998 (Table 44).<br />

The government is continuing providing incentives to companies that invest in Turkey.<br />

Compared to the other sectors in manufacturing, the textile and apparel industry has not<br />

attracted considerable <strong>for</strong>eign investment in recent years (Table 45). Foreign direct<br />

investment in apparel industry is about 1% of all <strong>for</strong>eign investment in Turkey (IBS, 2000)


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 37<br />

Table 44. Number of Foreign-Owned Firms in <strong>Textile</strong> and <strong>Apparel</strong> Industry<br />

<strong>Apparel</strong> <strong>Textile</strong><br />

Year Number of firms<br />

Capital (Million<br />

TL.) Number of firms<br />

Capital (Million<br />

TL.)<br />

1990 58 44,686 26 62,817<br />

1991 74 211,081 32 51,045<br />

1992 84 224,054 32 51,045<br />

1993 88 276,592 31 140,090<br />

1994 99 416,429 35 153,437<br />

1995 108 672,224 33 127,920<br />

1996 121 916,516 39 202,635<br />

1997 135 1,258,853 47 1,751,036<br />

1998 137 2,631,069 49 2,695,485<br />

1999 158 11,300,000 56 4,500,000<br />

Source: Turkish Treasury reports [17]<br />

Table 45. Number of Foreign Investment Licenses<br />

No. of licenses Foreign Capital Share in total Manufacturing<br />

(million $) No. of licenses Capital<br />

1994 63 23.9 14.4% 2.2%<br />

1995 65 40.9 15.8% 2.0%<br />

1996 54 40.9 15.3% 6.5%<br />

1997 83 85.7 18.8% 9.9%<br />

1998 65 52.3 14.3% 5.1%<br />

1999 34 23.9 11.3% 2.6%<br />

Source: State Planning Organization: Fundamental Economic Indicators [4].<br />

The government also supports the industry by providing investment incentives that<br />

ease the financial burden of investment by deferred tax payments, reductions, etc. The<br />

textile and apparel industry has been utilizing these incentives to grow. The majority of<br />

the investment incentives in manufacturing are given to firms in textile and manufacturing<br />

(Table 46). In nominal terms, investments in textile and apparel industry reached its peak<br />

point in 1995.<br />

Table 46. Government Investment Incentives to the <strong>Textile</strong>/<strong>Apparel</strong> Industry<br />

Government Investment Incentive Certificates Given Investment Levels (Million TL)<br />

Production <strong>Textile</strong> and<br />

<strong>Apparel</strong><br />

% of <strong>Textile</strong> and<br />

<strong>Apparel</strong> in<br />

Production<br />

Production <strong>Textile</strong> and<br />

<strong>Apparel</strong><br />

% of <strong>Textile</strong><br />

and <strong>Apparel</strong><br />

in Production<br />

1995 3,745 2,360 63 1,915,498,755 1,555,159,116 81<br />

1996 3,305 1,124 34 1,424,368,000 676,150,880 47<br />

1997 3,180 1,214 38 2,034,412,000 763,930,056 37<br />

Source: Turkish Treasury reports [17]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 38<br />

6. . Competitiveness Competit<br />

iveness of the <strong>Textile</strong> and <strong>Apparel</strong> <strong>Apparel</strong> Industry Industry<br />

7.1. 7.1. Cost Cost Structure<br />

Structure<br />

When the price of cotton in Turkey is compared to world cotton prices, it is observed<br />

that the price in Turkey has been above the world prices. One of the reasons <strong>for</strong> this<br />

deviation is the government’s policy of giving support to cotton production. In recent<br />

years, the gap between the local and global prices has been diminishing [17].<br />

The labor costs in textile industry increased steadily from $0.95/hour in 1980 to<br />

$4.44/hour in 1993. After the devaluation of Turkish lira in 1994, the labor costs went<br />

down to $2.48 in 1998 (Table 47).<br />

Table 47. Comparison of the Labor costs ($/hour) in the <strong>Textile</strong> Industry<br />

1990 1991 1993 1994 19 1996 19<br />

96 1998<br />

Germany 16.46 16.96 20.50 20.77 21.94 21.48<br />

Italy 16.13 17.31 16.20 15.65 16.65 15.81<br />

U.S.A. 10.02 10.33 11.61 11.89 12.26 12.97<br />

Greece 5.85 5.75 7.13 7.68 8.92 7.99<br />

Taiwan 4.56 5.00 5.76 5.98 6.38 5.85<br />

Hong Kong 3.05 3.39 3.85 4.40 4.90 5.65<br />

Turkey 1.82 3.12 4.44 2.31 2.02 2.48<br />

Morocco 1.28 1.37 1.47 1.54 1.92 1.89<br />

Tunisia 2.82 2.82 2.97 2.30 1.89 1.76<br />

China 0.37 0.34 0.36 0.48 0.58 0.62<br />

India 0.72 0.55 0.56 0.58 0.56 0.60<br />

Pakistan 0.39 0.38 0.44 0.45 0.43 0.40<br />

Indonesia 0.25 0.28 0.43 0.46 0.52 0.24<br />

Source: Internationalisation of European <strong>Textile</strong>s and Clothing Production/<strong>Textile</strong>s Intelligence, Werner [17]<br />

Although the labor cost in Turkey is lower than the labor costs in countries like<br />

Germany, Italy, USA, Taiwan and Hong Kong, it is more than four times higher than the<br />

costs in China and India, and higher than the costs in Morocco and Tunisia which have<br />

similar proximity to Europe, Turkey’s largest market. As a result of increase in labor costs,<br />

some companies are shifting the production to areas with lower labor costs in Turkey. A<br />

similar research on wages in the apparel sector is not available.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 39<br />

The electricity prices in Turkey are also higher than its competitors (Table 48). In<br />

addition to the cost of electricity, power cuts that are becoming more frequent as a result of<br />

insufficient supply affect the industry. In order to tackle this problem, integrated plants<br />

have started to build their own power sources while small- to medium-size companies are<br />

still exposed to production loss. The government offers 25 to 50% discount in electricity<br />

prices in the Eastern and Southeastern parts of Turkey to attract investments to the region.<br />

Table 48. Comparison of Industrial Electricity Prices ($/kwh)<br />

1994 1995 1995 1996 1997<br />

1997<br />

Japan Japan<br />

0.172 0.185 0.157 0.146<br />

Switzerland Switzerland 0.106 0.125 0.120 0.102<br />

Portugal Portugal Portugal 0.116 0.122 0.112 0.097<br />

Italy Italy Italy<br />

0.091 0.093 0.101 0.094<br />

Austria Austria 0.072 0.081 0.081 0.081<br />

Turkey Turkey<br />

0.077 0.076 0.085 0.077<br />

Germany Germany Germany 0.089 0.100 0.086 0.072<br />

England England 0.067 0.068 0.065 0.065<br />

Denmark Denmark 0.063 0.069 0.073 0.064<br />

Spain Spain<br />

0.078 0.081 0.080 0.064<br />

Ireland Ireland<br />

0.061 0.066 0.066 0.063<br />

Netherlands Netherlands 0.065 0.075 0.071 0.063<br />

Belgium Belgium 0.059 0.068 0.065 0.055<br />

Finland Finland 0.052 0.063 0.062 0.055<br />

Hungary Hungary 0.046 0.045 0.048 0.054<br />

Greece Greece<br />

0.055 0.062 0.059 0.053<br />

Czech Czech Republic Republic Republic 0.056 0.061 0.059 0.052<br />

France France<br />

0.053 0.060 0.057 0.049<br />

Mexico Mexico<br />

0.047 0.031 0.038 0.048<br />

U.S.A. U.S.A.<br />

0.047 0.047 0.046 0.044<br />

Korea Korea<br />

0.068 0.072 0.068 0.040<br />

Poland Poland<br />

0.035 0.040 0.040 0.036<br />

Sweden Sweden 0.036 0.039 0.045 0.034<br />

Source: OECD, Energy prices and Taxes, 1 st quarter 1999 [17]


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 40<br />

The International <strong>Textile</strong> Manufacturers Federation (ITMF) conducts a biennial study<br />

to compare the production costs <strong>for</strong> different production processes in different countries.<br />

The 1998 study compared the production costs in Indonesia, India, Turkey, Brazil, S.<br />

Korea, USA, and Italy. The comparison considers labor costs, electricity costs, costs<br />

related to construction, machines, operation time of factories, cost of financing, cost of<br />

cotton, etc (Table 49). By using these parameters, the study provides a production cost<br />

index <strong>for</strong> each country <strong>for</strong> the cases the raw material cost is included and excluded (Table<br />

50). The study reveals that although most of the recent investments were made in<br />

purchasing open-end machinery, the production costs <strong>for</strong> this type of production are among<br />

the highest in the group.<br />

Master workman cost<br />

($/hr)<br />

Skilled-labor cost<br />

($/hr)<br />

Labor-cost<br />

($/hr)<br />

Electricity<br />

(cent/kWh)<br />

Cost of building<br />

construction ($/m2)<br />

Building depreciation<br />

time (year)<br />

Machine depreciation<br />

time (year)<br />

Annual operation<br />

time of a factory<br />

(hour)<br />

Custom fees, etc.<br />

(%)<br />

Cost of financing<br />

(%)<br />

Cotton price<br />

($/kg)<br />

Table 49. Cost Structure in Different Countries<br />

Indonesia India Turkey Brazil S.Korea USA Italy<br />

1.17 1.09 3.85 7.86 8.14 14.05 22.06<br />

0.48 0.79 2.31 4.02 5.24 11.63 19.95<br />

0.30 0.71 1.62 2.89 3.53 9.83 19.44<br />

5.65 9.92 7.00 5.70 5.33 5.00 8.02<br />

97 141 132 524 533 700 595<br />

20 30 24 30 40 32 30<br />

9 10 7 10 8 7 8<br />

8500 8420 7100 7500 8280 7900 7600<br />

20 0 3 21 5 5 0<br />

17.0 18.0 9 13 12.0 8.3 11.5<br />

1.82 1.44 1.83 1.80 1.79 1.59 1.75<br />

Source: ITMF International Production Cost Comparison Report (1998)


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 41<br />

Type of<br />

production<br />

Ring yarn<br />

Open-end<br />

yarn<br />

Weaving<br />

Knitting<br />

Table 50. Comparison of Production Costs (Index: Italy=100)<br />

Raw<br />

material<br />

Indonesia India Turkey Brazil S.Korea USA Italy<br />

Not inc. 72 72 76 77 74 80 100<br />

Included 85 76 88 99 86 85 100<br />

Not inc. 91 91 96 87 84 84 100<br />

Included 98 87 100 95 93 87 100<br />

Not inc. 47 59 55 67 68 74 100<br />

Included<br />

(Ring)<br />

Included<br />

(open-end)<br />

70 69 74 79 78 80 100<br />

74 74 79 82 81 81 100<br />

Not inc. 47 47 52 60 59 75 100<br />

Included<br />

(Ring)<br />

Included<br />

(open-end)<br />

81 72 83 84 82 83 100<br />

91 81 94 100 89 86 100<br />

Source: ITMF International Production Cost Comparison Report (1998)<br />

By one estimate, in Turkey’s apparel industry, the costs of fabrics and other raw<br />

material inputs account <strong>for</strong> 60% of a small- to medium-sized producer’s revenues while the<br />

labor cost is 20% of the revenue, water, electricity and heat is 6%, transportation is 5% and<br />

the remaining 9% is overhead, interest, and other costs [7]. However, in Turkish textile<br />

industry, the cost of raw materials, mostly cotton yarn, constitute 64% of the total costs,<br />

the direct labor costs and the energy costs represent 17% and 8% of the remaining costs<br />

respectively [19].<br />

The textile and apparel industry relies heavily on bank loans to finance its operations.<br />

Especially, the high investment in machinery around 1995 was made by using short-term<br />

loans, which brought an extra burden on the companies in the following years. The<br />

industry is thus very vulnerable to an increase in interest rates. As a result of investments<br />

with high finance costs, the average current liability/total assets ratio in the apparel<br />

industry increased from 61% to 69% and the share of interest expenses in net sales increased<br />

from 4.7% to 7.4% from 1992 to 1995 [17].


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 42<br />

7.2. 7.2. Productivity<br />

Productivity<br />

Analyzing the productivity of the Turkish textile and apparel industry is instrumental<br />

to assess its competitiveness. Table 51 reports the results of a UNIDO study on the value<br />

added, value added per employee and wage rates <strong>for</strong> textile, apparel industry and <strong>for</strong> total<br />

manufacturing in United States, Turkey, China, and Mexico. The wages and salaries per<br />

employee in Turkey and in Mexico are quite close to each other. As the table shows, the<br />

value added per employee in Turkish textile industry is very close to the one in Mexico and<br />

higher than in China. However, the value added per employee in the US textile industry is<br />

almost three times higher than the value added per employee in Turkish textile industry.<br />

In the apparel industry, the value added per employee in Turkey is almost twice of the one<br />

in Mexico.<br />

Note that, this is a very simplistic comparison of value-added per employees in these<br />

countries. Either because of some sort of demand and supply shocks in the particular years<br />

or by a mere speculative buble in <strong>for</strong>eign exchange rate markets the values may be under-<br />

or over-estimated<br />

Furthermore, the ratio of real value added per employee is a simple, non-parametric<br />

measure of productivity. However, since it measures the contribution of a single factor, it<br />

cannot evaluate the effects of other factors such as technical efficiency and capital<br />

accumulation on the productivity<br />

Filiztekin (2000) presents a thorough study of the dynamics in Turkish manufacturing<br />

industry be<strong>for</strong>e and after the liberization of the economy. He measures labor productivity<br />

defined as the ratio of real value added to labor input and total factor productivity defined<br />

as the residual after the contribution of accumulation of all factors is removed from output<br />

growth, <strong>for</strong> each sector. He reports that there is an improvement in the productivity<br />

per<strong>for</strong>mance of Turkish manufacturing industry after the economy is opened to free trade<br />

and productivity growth accounts <strong>for</strong> nearly 50% of value added growth. The analysis,<br />

summarized in Table [52], shows that the textile and apparel industry sustained a high


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 43<br />

value-added growth rate during 1980-1996. The employment in the apparel industry<br />

increased substantially while the increase in the textile industry was relatively low during<br />

the same period. In the same period, the labor productivity and total factor productivity in<br />

textile and apparel industry grew around 5% and 3.5% per year respectively. Although this<br />

is a significant growth rate, it is lower than the average productivity growth rate of all<br />

manufacturing <strong>for</strong> the same period. As a result of increase in real wages after 1988, the<br />

firms increased their efficiency and productivity of existing inputs through substitution of<br />

capital <strong>for</strong> labor.<br />

Table 51. Value Added, Labor Productivity and Wage Rates (at current prices, in US$) by<br />

Manufacturing Branch<br />

United States<br />

Value Added Value Added Wages and Salaries<br />

Branch (ISIC)<br />

(million US$)<br />

1985 (1) 1998*(1)<br />

per employee<br />

1985 1998*<br />

per employee<br />

1985 1998*<br />

TOTAL MANUFACTURING(300) 996440 2171730 57188 123668 22681 38582<br />

<strong>Textile</strong>s(321) 26910 48421 32074 64109 15221 26210<br />

Wearing apparel, except footwear(322) 22150<br />

Turkey<br />

29153 24972 50176 11116 19310<br />

Value Added Value Added Wages and Salaries<br />

Branch (ISIC)<br />

(million US$) per employee per employee<br />

1985 (2) 1998*(2) 1985 1998* 1985 1998*<br />

TOTAL MANUFACTURING(300) 10448 43431 12385 38106 2619 7611<br />

<strong>Textile</strong>s(321) 1289 4948 7392 19521 2122 5497<br />

Wearing apparel, except footwear(322) 146<br />

China<br />

2212 5136 16264 1292 4267<br />

Value Added Value Added Wages and Salaries<br />

Branch (ISIC)<br />

(million US$)<br />

1985 (3) 1997 (3)<br />

per employee<br />

1985 1997<br />

per employee<br />

1985<br />

TOTAL MANUFACTURING(300) 78389 189478 2636 3077 384 ...<br />

<strong>Textile</strong>s(321) 8588 13470 2031 1845 345 ...<br />

Wearing apparel, except footwear(322) 1717a/ 5595a/ 10279 a/ 2294 a/ 357a/ ...<br />

a/ 322 includes 324 (Footwear)<br />

Mexico<br />

Value Added Value Added Wages and Salaries<br />

Branch (ISIC)<br />

(million US$)<br />

1985 (2) 1998*(2)<br />

per employee<br />

1985 1998*<br />

per employee<br />

1985 1998*<br />

TOTAL MANUFACTURING(300) 18820 37525 18932 40784 3958 6881<br />

<strong>Textile</strong>s(321) 757 716 9836 18454 3261 5647<br />

Wearing apparel, except footwear(322) 215 203 6588 8377 2510 4755<br />

Source: Based on data supplied by OECD with estimates by the Statistics and In<strong>for</strong>mation Networks Branch, UNIDO.<br />

Note: (1) = Factor values (2) = Producer’s prices (3) = Unspecified valuation, Note: An asterisk (*) next to year denotes<br />

provisional figures estimated by UNIDO.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 44<br />

Table 52. Annual Growth Rates During 1980-1996<br />

<strong>Textile</strong>s Clothing<br />

(incl. Footwear)<br />

All Manufacturing<br />

Real Value Added 7.47 18.86 9.55<br />

Employment 2.86 13.90 3.45<br />

Labor Productivity 4.60 4.96 6.10<br />

Total Factor Productivity 3.40 3.61 4.59<br />

Source: “Openness and Productivity Growth in Turkish Manufacturing” [5]<br />

7.3. 7.3. Lead Lead Times Times and and Delivery Delivery Per<strong>for</strong>mance<br />

Per<strong>for</strong>mance<br />

One of the advantages of Turkey is its geographical location, as a country located<br />

between Europe and Asia, it is close to the European market as well as the Middle East,<br />

and newly developing markets in the <strong>for</strong>mer Soviet Republics. Figure 3 depicts the<br />

geographical location of Turkey.<br />

Figure 3. Geographical location of Turkey.<br />

Proximity to Europe is a major advantage over the competitors in the Far East in<br />

the European Market. Truck transportation is the main mode of transportation since the


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 45<br />

railways are not well developed and air transportation is quite costly. The transportation<br />

companies are quite developed and provide satisfactory logistics services. It takes 4 days,<br />

on the average, <strong>for</strong> a truck to travel from Istanbul to Germany, that is the largest market<br />

<strong>for</strong> Turkish apparels.<br />

A recent study compares the delivery times, including the transportation and<br />

manufacturing times, to the European Union [7]. The study shows that Turkey still has an<br />

advantage over the new low-cost competitors in Eastern Europe due to shorter<br />

manufacturing lead times.<br />

weeks<br />

14<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

Europe<br />

Transportation<br />

Manufacturing<br />

Turkey<br />

Japan<br />

Eastern<br />

Europe<br />

Southeast<br />

Asia<br />

Figure 4. Comparative Delivery Times to the European Union.<br />

Another study shows a similar conclusion <strong>for</strong> the advantage of Turkish apparel<br />

exporters in the European market over the competitors in the Far East, but not over the<br />

competitors in the Eastern Europe and Northwest Africa (Table 53) .<br />

Source: <strong>Textile</strong> Asia [18].<br />

Table 53. Comparative Lead Times in the European Market<br />

Source First order Repeat Order<br />

Eastern Europe, Maghreb, 3-6 weeks<br />

Turkey, Greece<br />

3-6 weeks<br />

Other EC 2-4 weeks 2-4 weeks<br />

China 6-7 months 3 months<br />

Other Far East 4-5 months 3-5 months<br />

China


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 46<br />

Marine transportation is also available from some authorized and equipped harbors.<br />

However, truck transportation is preferred over marine transportation <strong>for</strong> the European<br />

destinations due to its flexibility, availability, cost, and ease of arrangements. However, <strong>for</strong><br />

the United States, marine transportation is the preferred mode of transportation. On the<br />

average, it takes 16 days <strong>for</strong> a ship to deliver to the United States. As a result of increasing<br />

exports to the US market, a direct ship service to the United States has started recently. It<br />

takes 10 days to deliver by using this service.<br />

7.4. 7.4. Flexibility Flexibility and and Quality<br />

Quality<br />

There is no thorough study on the flexibility and quality of the Turkish textile and<br />

apparel industry. Especially, since the apparel industry is composed of thousands of<br />

small- to medium size companies, orders of different sizes, from very small to very large, can<br />

easily be accommodated by contracting some of the work outside or by adjusting the work<br />

hours when it is needed. Existing of a competitive textile industry also allows the fabric<br />

producers to adopt new models within a short time period and feed the apparel industry.<br />

It can be argued that as one of the major contractors of world brands, the textile and<br />

apparel industry accumulated knowledge and experience to produce quality products.<br />

Furthermore stringent end-product quality standards of the buyers and also the<br />

requirements of European Union on process quality, e.g., ISO 9000 standard, had a positive<br />

impact on the quality of the products produced.<br />

Continuing export-oriented production also increased the source of skillful workers.<br />

However, the supply of white-collar employees including qualified managers, engineers,<br />

designers, etc. is still limited.<br />

In addition, the production in Turkey complies with internationally accepted<br />

ecological standards and does not use harmful materials in dyeing. These standard are<br />

regulated by laws that are in accordance with the ones in the European Union.<br />

Furthermore Turkey meets social audit requirements.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 47<br />

7. . Assessment of Competitiveness of Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry<br />

Considering the contribution of the textile and apparel industry to the Turkish<br />

economy, sustaining and increasing the competitiveness of Turkish textile and apparel<br />

industry is of vital importance <strong>for</strong> Turkey.<br />

The advantages of the Turkish textile and apparel industry include high production<br />

capacity, availability of raw materials, experience and knowledge in the industry, short<br />

lead-times, quality production, fair costs, and flexibility in volume, time, and variety of<br />

products. Furthermore, the Customs Union agreement provides access to the European<br />

markets without quota restrictions.<br />

In addition to being a major cotton and wool producer, Turkey has the advantage of<br />

having both textiles and also apparel industry that are globally competitive. Considering<br />

the whole supply chain from fiber to textiles, apparel, and retail, this coverage is an<br />

important asset compared to those countries that do not have such an exposure. For<br />

example, as the main apparel supplier of the United States, Mexico imports cotton from the<br />

United States. Similarly, the low cost competitors of Turkey in the European market such<br />

as the Eastern European and Northwest African countries actually import the textiles to be<br />

used in apparel from Turkey.<br />

However, the missing link in the whole supply chain, namely, retailing is where the<br />

most of the value generated. For example, consider a Victoria`s Secret Stretch Cotton<br />

Lingerie that is sold <strong>for</strong> $25 in USA but produced in Turkey. Figure 5 below depicts the<br />

allocation of the money paid <strong>for</strong> this lingerie in the supply chain from the cotton, yarn,<br />

fabric producer and the ready wear supplier in Turkey, to the brokerage, distributor, and<br />

retailer in USA [19]. As the figure shows the most of the value in the chain is captured by<br />

the latter part of the chain, i.e., the USA retailer/contractor/brokerage captures 71.6% of<br />

the money paid by the customer while the remaining 28.4% is shared among the cotton,<br />

yarn, fabric, and apparel producers in Turkey. Clearly, there are opportunities <strong>for</strong> the<br />

industry to expand the exposure in the chain by better coordination and integration.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 48<br />

Retailer<br />

Distributor<br />

Brokerage<br />

Ready Wear<br />

Fabric Producer<br />

Yarn Producer<br />

Cotton Producer<br />

$2.6<br />

$1.4<br />

$1.5<br />

$1.6<br />

$0.3<br />

Figure 5. Allocation of the money paid by a customer in the supply chain of an apparel<br />

product.<br />

As the previous section shows Turkish textile and apparel industry is losing its cost<br />

competitiveness. Namely, there are now competitors with cheaper labor costs, cheaper<br />

cotton, and cheaper electricity prices. Given those, it is not viable <strong>for</strong> Turkey to compete<br />

on price alone <strong>for</strong> basic items. Similarly the lead-time advantage can be matched in the<br />

European Market by the countries in Eastern Europe and Northwest Africa.<br />

The industry has realized the need to compete with other features in addition to the<br />

cost. Service quality and due-date per<strong>for</strong>mance have been considered as very important to<br />

compete in the markets. Furthermore, some companies are following the route to expand<br />

the supply chain exposure to retailing, especially, by branding. Given the textile<br />

infrastructure, another possible way is to develop specialized products and compete in the<br />

markets by differentiation. This route requires substantial investment in research and<br />

development. Until now, the research and development has been neglected in the industry.<br />

The total research and development expenditures of the companies in textile and apparel<br />

$6.3<br />

$0 $5 $10 $15 $20 $25<br />

$11.3<br />

USA<br />

Turkey


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 49<br />

industry was around $2.9 million in 1996 while during the same year the total exports<br />

reached $8.9 billion.<br />

Removal of all the quotas set by the Multi Fiber Agreement according to General<br />

Agreement on Tariffs and Trade by January 1, 2005 between the countries of WTO will<br />

introduce new opportunities and threats <strong>for</strong> the industry. Since, there are no quotas <strong>for</strong> the<br />

largest market of Turkey, i.e., the European Union, these opportunities and challenges will<br />

involve the trade with the United States. Since the Turkish exporters are negatively<br />

affected by the stagnation of the European market in recent years, the United States is now<br />

seen as the major destination <strong>for</strong> further growth.<br />

Acknowledgement<br />

This research is conducted at the <strong>Harvard</strong> <strong>Center</strong> <strong>for</strong> <strong>Textile</strong> and <strong>Apparel</strong> <strong>Research</strong>. The<br />

author thanks J.T.Dunlop and F.H. Abernathy, J.H. Hammond, D.Weil, <strong>for</strong> their valuable<br />

comments and Burcu Batur <strong>for</strong> her research assistance.


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 50<br />

References<br />

References<br />

[1]. Dunya Newspaper Special Issue: The Turkish Economy at the 75 th Year of Republic<br />

(1998)<br />

[2]. Evaluation of the First Four Months Per<strong>for</strong>mance of the Turkish Clothing Industry<br />

2000, Turkish Clothing Manufacturers Association.<br />

[3]. Export Per<strong>for</strong>mance Evaluation of Turkish <strong>Apparel</strong> and Garments Industry in 1999<br />

(in Turkish), by Turkant, B. and Parilti, H., Istanbul <strong>Textile</strong> and <strong>Apparel</strong> Exporters<br />

Association.<br />

[4]. Export Per<strong>for</strong>mance Evaluation of Turkish <strong>Textile</strong> Industry in 1999, by Parilti, H.<br />

and Turkant, B. (2000), (in Turkish), Istanbul <strong>Textile</strong> and <strong>Apparel</strong> Exporters<br />

Association.<br />

[5]. Filiztekin, A. (2000), “Openness and Productivity Growth in Turkish Manufacturing”,<br />

Sabanci University Working Paper.<br />

[6]. IBS - Doing Business in Turkey - (4.6) <strong>Textile</strong>s and Leatherware (April 20, 2000, IBS)<br />

[7]. “International Competitiveness: Turkey and its Garment Industry,” by Ghemawat, P.<br />

and Baird, B. (1998), <strong>Harvard</strong> Business School Case (N9-799-033).<br />

[8]. Istanbul <strong>Textile</strong> and <strong>Apparel</strong> Exporters Association (ITKIB) Statistics<br />

http://www.itkib.org.tr/res800/Istatistik/IhrSayfa.htm<br />

[9]. ITMF International <strong>Textile</strong> Machinery Shipment Statistics (20/1997)<br />

[10]. ITMF International Production Cost Comparison Report (1998)<br />

[11]. Prime Ministry State Planning Organization <strong>Textile</strong> Report (1998)<br />

[12]. STAT-USA on the Internet, US Department of Commerce (http://www.stat-<br />

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[13]. ‘The Clothing Industry in Turkey,” by Bodgener, J. (1997), <strong>Textile</strong>s Outlook<br />

International, Amy 1997, <strong>Textile</strong>s Intelligence.<br />

[14]. The Economist Intelligence Unit Limited, EIU Country Report: Turkey (July 2000)


B.Tan Overview of the Turkish <strong>Textile</strong> and <strong>Apparel</strong> Industry 51<br />

[15]. The European <strong>Textile</strong> and <strong>Apparel</strong> Organisation (EURATEX) Statistics<br />

http://www.euratex.org/statistics.html<br />

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[17]. Turkish <strong>Textile</strong> and <strong>Apparel</strong> Sector in 1990s, by Turkant, B., (1998), (in Turkish),<br />

Istanbul <strong>Textile</strong> and <strong>Apparel</strong> Exporters Association.<br />

[18]. “Turkey’s Clothing Industry Observed,” by Sung, K. (1994), <strong>Textile</strong> Asia, August,<br />

pp. 10-15.<br />

[19]. ‘Turkey`s <strong>Textile</strong>s and Readywear: A New Age on Competition’, by Kornosor, A. S.<br />

(2000), Competitive Advantage of Turkey project: <strong>Textile</strong> and <strong>Apparel</strong> Cluster<br />

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[20]. Turkiye Sinai Kalkinma Bankasi Pamuklu Tekstil Raporu (1997)<br />

[21]. US Customs Service <strong>Textile</strong> Status Report, 31.12.1999<br />

http://www.customs.gov/quotas/1999/trtxtrpt.htm

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