Installation, Operaton and Maintenance Manual (IOM)

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VST EVR Total Balance System Solution ISD Alarm Troubleshooting Summary Message ISD Category Light Cause Suggested Troubleshooting 1 VP RUNTIME FAULT Processor Yellow VP EMISSION WARN Processor Yellow VP EMISSION FAIL Processor Red VP DUTY CYCLE WARN Processor Yellow VP DUTY CYCLE WARN Processor Red Processor has continuously run for longer than allowed. (30 min) Mass emission exceeded the certified threshold. 2 nd Consecutive Mass emission test failure. Duty cycle exceeds 18 hours per day 0r 75% of 24 hours. 2 nd Consecutive Duty Cycle Test Failure. • See Troubleshooting Guide 9513‐003 found at www.vsthose.com. • See TLS 350 PMC Setup Procedure • Vapor Pressure Verification Test, VR 204 Exhibit 8 • Vapor Processor Activation Test, VR 204 Exhibit 9 • See Troubleshooting Guide 9513‐003 found at www.vsthose.com. • Hydrocarbon Sensor Verification Test, VR 204 Exhibit 6 • Vapor Processor Activation Test, VR 204 Exhibit 9 • See Troubleshooting Guide 9513‐003 found at www.vsthose.com. • See TLS 350 PMC Setup Procedure • Vapor Pressure Verification Test, VR 204 Exhibit 8 • Vapor Processor Activation Test, VR 204 Exhibit 9 • TP 201.3 Test, VR 204 Exhibit 4 ISD SENSOR OUT WARN Self‐Test Yellow Failure of Sensor Self‐Test • Confirm ISD sensor & module installation / ISD SENSOR OUT FAIL Self‐Test Red 8 th Consecutive Failure of Sensor Self‐Test communication per VR 204 IOM Section 16, Chapter 2 ISD SETUP WARN Self‐Test Yellow Failure of Setup Test • Confirm EVR/ISD programming per VR 204 ISD SETUP FAIL IOM Section 16 2 Self‐Test Red 8 th Consecutive Failure of Setup Test 1 See ISD Troubleshooting Manual P/N 577013‐819 and the VST ISD Troubleshooting Guide 9513‐003 found at www.vsthose.com for a complete list of suggestions. 2 ISD Site shut down alarms *VP = Vapor Processor VST‐IOM / VR‐204‐A ‐ Section 8 Alarm Troubleshooting Summary 8‐2
Drivve‐Offs s and OOther Custoomer AAbuse • If the hanging hard dware compoonents are invvolved in a drrive‐off or if thhey incur somme customer abusee, and they ar re not replaceed as new, eaach individual component oof the hanginng hardware mmust be vissually inspect ted and functtionally testeed before the componentss can return too dispensing ffuel. � A visua al assessment and functional tests are outlined in thhe following ppages. • ANY CCOMPONENT T THAT DOES NOT PASS A VISUAL INSPPECTION OR FFUNCTIONAL TEST MUST BBE REPLAACED. • IF THEE BREAKAWA AY IS INVOLVED IN A DRIVVEOFF, IT MUST BE REPLACCED. THE BBREAKAWAY IS NON‐RECOONNECTABLEE. • Befo ore beginning work, barricaade the work area to blockk customer usse. VST‐IOM / VR‐204‐A / Se ection 9 DDrive Offs andd Other Custommer Abuse VST EEVR Total Balance System Soolution 9‐1
Page 1 and 2: ARB Approved Installation, Operatio
Page 3 and 4: To confirm Veeder-Root TLS or ISD t
Page 5 and 6: About VST VST EVR Total Balance Sys
Page 7 and 8: VST Contractor Requirements VST EVR
Page 9 and 10: Executive Order VR-204-A VST Phase
Page 11 and 12: VST EVR Total Balance System Soluti
Page 13 and 14: VST EVR Total Balance System Soluti
Page 15 and 16: Figure 2: Model VST‐EVR‐NB Nozz
Page 17 and 18: Daily Inspections Component Procedu
Page 19 and 20: VR‐203 Daily Inspection and Testi
Page 21 and 22: Preventative Maintenance Checklist
Page 23: ISD Alarm Troubleshooting Summary V
Page 27 and 28: Function Testing Description VST EV
Page 29 and 30: VST Installation Procedure for Phas
Page 33 and 34: 6. Check the nozzle shut-off action
Page 37 and 38: Table of Contents VST EVR Total Bal
Page 39 and 40: Table of Figures VST EVR Total Bala
Page 41 and 42: About VST VST EVR Total Balance Sys
Page 43 and 44: Warranty Cards Figure 1: VST Regist
Page 45 and 46: VST Contractor Requirements VST EVR
Page 47 and 48: Safetty Icons ELECTRIC CITY A poten
Page 49 and 50: 1 ECS Membrane Processor Overview 1
Page 51 and 52: 1.3 Processor Dimensions and Weight
Page 53 and 54: Figure 3: HHow the Processo or fits
Page 55 and 56: Figure 5: ECCS Vent Riser Co onfigu
Page 57 and 58: Figure 7: Prrocessor Isomet tric Dr
Page 59 and 60: 3 Sitte Requirements Be sure e to r
Page 61 and 62: Snapshot of Site Requirements, cont
Page 63 and 64: 4.3 Ground‐Mount Location VST EVR
Page 65 and 66: 4.4 Setting the Concrete Pad VST EV
Page 67 and 68: Figuure 9: Concrete Mounting Pad DD
Page 69 and 70: 5 RooofTop Installaation 5.1 Rooo
Page 71 and 72: 6 Canopy Top T Insttallationn 6.1 C
Page 73 and 74: 7 Vaapor Pip ping 7.1 Vaapor Piping
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7.4 Underground Vapor Piping Instru
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Figure 12: PProcessor Conne ections
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Figure 14: TTypical GDF Vapor Pipin
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8 Air Outlet Connection VST EVR Tot
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Figure 16: EECS Vent Riser Configur
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8.1 Underground Piping Connection V
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VST EVR Total Balance System Soluti
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9.4 Reference Information for Proce
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9.8 Power for the Motor Starter Rel
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10.3 Wiring the Processor • Size
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Figure 18: SSingle‐Phase Wi iring
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Figure 20: VVacuum Pump: Single‐P
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Figure 22: PProcessor Three e‐Pha
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Figure 24: VVacuum Pump: Three‐Ph
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10.4 Auxiliary Output Relay • Run
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Figure 27: PProcessor Single e‐Ph
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10.5 HC Sensor / HC Sentry • Usin
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Figure 31: HHC Sensor and HC H Sent
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Figure 33: HHC Sentry RS‐48 85 Ca
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11 PostInstallation Checklist ASC
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Section #15 Operation, Maintenance,
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Page 119 and 120:
About VST VST EVR Total Balance Sys
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Warranty Cards Figure 1: VST Regist
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VST Contractor Requirements VST EVR
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Safetty Icons ELECTRIC CITY A poten
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1 ECS Membrane Processor Overview 1
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1.3 Processor Dimensions and Weight
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1.5 Processor Auxiliary Components
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Figure 4: ECCS Process Contr rol Di
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Figure 6: Prrocessor Isomet tric Dr
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2 Processor Operation VST EVR Total
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2.3 Manual Control of the Processor
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2.5.1 TLS‐350 (ISD): Alarm Troubl
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Figure 10: EECS Piping Confi figura
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3.3 Electrical Connection Test •
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3.4.2 Processor Leak Test Steps •
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Figure 13: VVacuum Pump: Single‐P
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Figure 15: Blower: Single‐Phase M
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3.6 Heat‐Trace Temperature Test V
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3.8 Preparing th he Processor for F
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ECS PROCESSOR COMPONENTS Passed Fai
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4.1 Prrocessor Sh hut‐Down • Th
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Annual System Compliance Testing St
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Preventative Maintenance Checklist
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CCompoonent Replace R ement 6 Blowe
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7 Vacuuum Pum mp Replaacementt 77.1
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Figure 21: Vacuum pump outlet tubin
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8 Membbrane Replacemment 88.1 Safet
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8.3 Installing the New Membrane 1.
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4. Un‐bolt the vacuum pump ffrom
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10.3 Overview for Installing the Ne
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10.4.1 End Seal Kit Installation In
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Figure 38: Prepare the new heat tra
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Figure 40: Electrical junction box
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Figure 42: Electrical junction box
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Figure 44: Installed Electrical Jun
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12 Forms • The following pages co
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12.2 Preventative Maintenance Check
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Notice Veeder-Root makes no warrant
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Figures iv Table of Contents 5 Oper
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1 Introduction In-Station Diagnosti
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1 Introduction Safety Precautions S
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2 Installation This section discuss
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OFF 2 Installation Smart Sensor Int
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3 Setup Introduction This section d
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3 Setup EVR/ISD Setup EVR/ISD Setup
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3 Setup EVR/ISD Setup Figure 16-8 d
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M 3 Setup Output Relay Setup - VST
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3 Setup Alarm Setup Alarm Setup INT
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3 Setup Alarm Setup Figure 16-15 sh
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3 Setup Alarm Setup Figure 16-17 sh
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4 ISD Operability Test Procedure Va
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Alarms 5 Operation OVERVIEW OF TLS
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5 Operation Alarms MMM DD, YYYY HH:
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5 Operation Alarms Displayed Messag
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5 Operation Reports Reports There a
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5 Operation Reports Figure 16-29 sh
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5 Operation Reports Figure 16-31 sh
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5 Operation Viewing ISD Reports via
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6 Maintenance TLS Console The TLS c
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7 Diagnostic Menus ISD Diagnostic M
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M 7 Diagnostic Menus VST ECS Membra
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Appendix A: Site EVR/ISD Equipment
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Form 2 Data Form for Vapor Pressure
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Site Shutdown Test Data Form DATE O
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Pressure Sensor Installation Guide
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Figures Tables iii Table of Content
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Pressure Sensor Installation Before
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OFF Pressure Sensor Installation In
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Pressure Sensor Installation Instal
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Pressure Sensor Installation Instal
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Installation Guide ISD Balance Vapo
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Table of Contents ISD Vapor Flow Me
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ISD Vapor Flow Meter Installation S
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OFF ISD Vapor Flow Meter Installati
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OFF ISD Vapor Flow Meter Installati
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ISD Vapor Flow Meter Installation I
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ISD Vapor Flow Meter Installation S
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