Installation, Operaton and Maintenance Manual (IOM)

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Section #14 Installation Manual ECS Membrane Processor with ISD Part: E.O. VR‐204 VST‐ECS‐CS3‐110 VST‐ECS‐CS3‐310 VST EVR Total Balance System Solution Vapor Systems Technologies, Inc. 650 Pleasant Valley Drive Springboro, Ohio 45066 PH: 937‐704‐9333 FX: 937‐704‐9443 www.vsthose.com VST‐IOM / Section 14 / VR‐204‐A / ECS Membrane Processor Installation 14‐1
Table of Contents VST EVR Total Balance System Solution Table of Figures .................................................................................................................................................. 4 UL Declaration Notice ........................................................................................................................................ 5 About VST .......................................................................................................................................................... 6 Notice ........................................................................................................................................................................ 6 Warranty ........................................................................................................................................................... 7 Warranty Cards ......................................................................................................................................................... 8 Components and Warranties .................................................................................................................................... 9 VST Contractor Requirements ........................................................................................................................... 10 1 ECS Membrane Processor Overview .......................................................................................................... 14 1.1 ECS Membrane Processor Theory of Operation ......................................................................................... 14 1.2 Overview of How the Processor Operates .................................................................................................. 15 1.3 Processor Dimensions and Weight ............................................................................................................. 16 1.4 Processor Components ............................................................................................................................... 16 1.5 Processor Auxiliary Components ................................................................................................................ 17 1.6 Processor Manuals and Warranty .............................................................................................................. 17 2 Pre‐Installation Site Survey ....................................................................................................................... 23 3 Site Requirements .................................................................................................................................... 24 3.1 Regulations / Jurisdiction ........................................................................................................................... 24 3.2 Snapshot of Site Requirements................................................................................................................... 25 4 Ground Installation ................................................................................................................................... 27 4.1 Ground Installation Safety ......................................................................................................................... 27 4.2 Protecting the Processor ............................................................................................................................ 27 4.3 Ground‐Mount Location ............................................................................................................................. 28 4.4 Setting the Concrete Pad ............................................................................................................................ 30 4.5 Installing the Processor on the Concrete Pad ............................................................................................. 31 5 Roof‐Top Installation ................................................................................................................................ 34 5.1 Roof‐Top Installation Safety ....................................................................................................................... 34 6 Canopy Top Installation ............................................................................................................................ 36 6.1 Canopy Top Installation Safety ................................................................................................................... 36 7 Vapor Piping ............................................................................................................................................. 38 7.1 Vapor Piping Safety .................................................................................................................................... 38 7.2 Piping Connection Material ........................................................................................................................ 38 7.3 Piping Connections to the Processor .......................................................................................................... 38 7.3.1 Trenching ............................................................................................................................................... 39 7.4 Underground Vapor Piping Instructions ..................................................................................................... 40 7.5 Vapor Inlet and Vapor Return Connections ................................................................................................ 45 VST‐IOM / Section 14 / VR‐204‐A / ECS Membrane Processor Installation 14‐2
Page 1 and 2: ARB Approved Installation, Operatio
Page 3 and 4: To confirm Veeder-Root TLS or ISD t
Page 5 and 6: About VST VST EVR Total Balance Sys
Page 7 and 8: VST Contractor Requirements VST EVR
Page 9 and 10: Executive Order VR-204-A VST Phase
Page 11 and 12: VST EVR Total Balance System Soluti
Page 13 and 14: VST EVR Total Balance System Soluti
Page 15 and 16: Figure 2: Model VST‐EVR‐NB Nozz
Page 17 and 18: Daily Inspections Component Procedu
Page 19 and 20: VR‐203 Daily Inspection and Testi
Page 21 and 22: Preventative Maintenance Checklist
Page 23 and 24: ISD Alarm Troubleshooting Summary V
Page 25 and 26: Drivve‐Offs s and OOther Custoome
Page 27 and 28: Function Testing Description VST EV
Page 29 and 30: VST Installation Procedure for Phas
Page 31 and 32: VST Installation Procedure for Phas
Page 33 and 34: 6. Check the nozzle shut-off action
Page 35: VST Installation Procedure for Phas
Page 39 and 40: Table of Figures VST EVR Total Bala
Page 41 and 42: About VST VST EVR Total Balance Sys
Page 43 and 44: Warranty Cards Figure 1: VST Regist
Page 45 and 46: VST Contractor Requirements VST EVR
Page 47 and 48: Safetty Icons ELECTRIC CITY A poten
Page 49 and 50: 1 ECS Membrane Processor Overview 1
Page 51 and 52: 1.3 Processor Dimensions and Weight
Page 53 and 54: Figure 3: HHow the Processo or fits
Page 55 and 56: Figure 5: ECCS Vent Riser Co onfigu
Page 57 and 58: Figure 7: Prrocessor Isomet tric Dr
Page 59 and 60: 3 Sitte Requirements Be sure e to r
Page 61 and 62: Snapshot of Site Requirements, cont
Page 63 and 64: 4.3 Ground‐Mount Location VST EVR
Page 65 and 66: 4.4 Setting the Concrete Pad VST EV
Page 67 and 68: Figuure 9: Concrete Mounting Pad DD
Page 69 and 70: 5 RooofTop Installaation 5.1 Rooo
Page 71 and 72: 6 Canopy Top T Insttallationn 6.1 C
Page 73 and 74: 7 Vaapor Pip ping 7.1 Vaapor Piping
Page 75 and 76: 7.4 Underground Vapor Piping Instru
Page 77 and 78: Figure 12: PProcessor Conne ections
Page 79 and 80: Figure 14: TTypical GDF Vapor Pipin
Page 81 and 82: 8 Air Outlet Connection VST EVR Tot
Page 83 and 84: Figure 16: EECS Vent Riser Configur
Page 85 and 86: 8.1 Underground Piping Connection V
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VST EVR Total Balance System Soluti
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9.4 Reference Information for Proce
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9.8 Power for the Motor Starter Rel
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10.3 Wiring the Processor • Size
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Figure 18: SSingle‐Phase Wi iring
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Figure 20: VVacuum Pump: Single‐P
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Figure 22: PProcessor Three e‐Pha
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Figure 24: VVacuum Pump: Three‐Ph
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10.4 Auxiliary Output Relay • Run
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Figure 27: PProcessor Single e‐Ph
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10.5 HC Sensor / HC Sentry • Usin
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Figure 31: HHC Sensor and HC H Sent
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Figure 33: HHC Sentry RS‐48 85 Ca
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11 PostInstallation Checklist ASC
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Section #15 Operation, Maintenance,
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Page 119 and 120:
About VST VST EVR Total Balance Sys
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Warranty Cards Figure 1: VST Regist
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VST Contractor Requirements VST EVR
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Safetty Icons ELECTRIC CITY A poten
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1 ECS Membrane Processor Overview 1
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1.3 Processor Dimensions and Weight
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1.5 Processor Auxiliary Components
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Figure 4: ECCS Process Contr rol Di
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Figure 6: Prrocessor Isomet tric Dr
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2 Processor Operation VST EVR Total
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2.3 Manual Control of the Processor
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2.5.1 TLS‐350 (ISD): Alarm Troubl
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Figure 10: EECS Piping Confi figura
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3.3 Electrical Connection Test •
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3.4.2 Processor Leak Test Steps •
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Figure 13: VVacuum Pump: Single‐P
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Figure 15: Blower: Single‐Phase M
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3.6 Heat‐Trace Temperature Test V
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3.8 Preparing th he Processor for F
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ECS PROCESSOR COMPONENTS Passed Fai
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4.1 Prrocessor Sh hut‐Down • Th
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Annual System Compliance Testing St
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Preventative Maintenance Checklist
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CCompoonent Replace R ement 6 Blowe
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7 Vacuuum Pum mp Replaacementt 77.1
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Figure 21: Vacuum pump outlet tubin
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8 Membbrane Replacemment 88.1 Safet
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8.3 Installing the New Membrane 1.
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4. Un‐bolt the vacuum pump ffrom
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10.3 Overview for Installing the Ne
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10.4.1 End Seal Kit Installation In
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Figure 38: Prepare the new heat tra
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Figure 40: Electrical junction box
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Figure 42: Electrical junction box
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Figure 44: Installed Electrical Jun
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12 Forms • The following pages co
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12.2 Preventative Maintenance Check
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Notice Veeder-Root makes no warrant
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Figures iv Table of Contents 5 Oper
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1 Introduction In-Station Diagnosti
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1 Introduction Safety Precautions S
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2 Installation This section discuss
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OFF 2 Installation Smart Sensor Int
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3 Setup Introduction This section d
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3 Setup EVR/ISD Setup EVR/ISD Setup
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3 Setup EVR/ISD Setup Figure 16-8 d
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M 3 Setup Output Relay Setup - VST
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3 Setup Alarm Setup Alarm Setup INT
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3 Setup Alarm Setup Figure 16-15 sh
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3 Setup Alarm Setup Figure 16-17 sh
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4 ISD Operability Test Procedure Va
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Alarms 5 Operation OVERVIEW OF TLS
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5 Operation Alarms MMM DD, YYYY HH:
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5 Operation Alarms Displayed Messag
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5 Operation Reports Reports There a
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5 Operation Reports Figure 16-29 sh
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5 Operation Reports Figure 16-31 sh
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5 Operation Viewing ISD Reports via
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6 Maintenance TLS Console The TLS c
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7 Diagnostic Menus ISD Diagnostic M
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M 7 Diagnostic Menus VST ECS Membra
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Appendix A: Site EVR/ISD Equipment
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Form 2 Data Form for Vapor Pressure
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Site Shutdown Test Data Form DATE O
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Pressure Sensor Installation Guide
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Figures Tables iii Table of Content
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Pressure Sensor Installation Before
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OFF Pressure Sensor Installation In
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Pressure Sensor Installation Instal
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Pressure Sensor Installation Instal
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Installation Guide ISD Balance Vapo
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Table of Contents ISD Vapor Flow Me
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ISD Vapor Flow Meter Installation S
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OFF ISD Vapor Flow Meter Installati
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OFF ISD Vapor Flow Meter Installati
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ISD Vapor Flow Meter Installation I
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ISD Vapor Flow Meter Installation S
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