Installation, Operaton and Maintenance Manual (IOM)

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Table of Contents Section 1: About VST Section 2: Table of Terms & Abbreviations Section 3: Contractor Requirements Section 4: System Components Section 5: Overview – EVR Balance Total System Section 6: Daily Inspections Section 7: Annual Inspections Section 8: Alarm Troubleshooting Summary Section 9: Drive‐offs and Other Customer Abuse Section 10: Phase II Coaxial Balance EVR Dripless Nozzles Section 11: Phase II Coaxial EVR Nozzle Front‐End Kits Section 12: Phase II Coaxial EVR Balance Fuel Hose Section 13: Phase II Coaxial EVR Balance Safety Breakaway Device Section 14: ECS Membrane Processor: Installation VST EVR Total Balance System Solution Section 15: ECS Membrane Processor: Operation, Maintenance, & Start‐Up Section 16: Veeder‐Root: ISD Installation Manual Section 17: Veeder‐Root: Pressure Sensor Installation Guide Section 18: Flow Meter Installation Guide VST IOM / VR‐204‐A Table of Contents 1
About VST VST EVR Total Balance System Solution Vapor Systems Technologies, Inc. began in 1989 with the vision of One Company – One Integrated Solution. Today, that philosophy is still in place and getting stronger. Recognizing that a healthier environment is a need and not an option, VST has dedicated its undivided attention to the ever‐changing, stringent regulations that govern fugitive vapors at gasoline dispensing facilities (GDF). To this challenge, VST is committed to a continual R&D campaign of developing the most current, technologically advanced solutions to service not only the United States, but also the world. VST specializes in the development, engineering, and manufacturing of products that are sold into the GDF segment of the petroleum industry. The VST focus provides our customers and users with exceptional products, services, and innovative solutions for improving the fueling‐station experience as well as for the world’s air quality. VST’s product offering includes curb pump and vapor recovery hoses, safety breakaways, nozzles, and emission‐control system Processors. The ENVIRO‐LOC vapor‐recovery product offering represents the most innovative concept in the industry for trapping fugitive vapors from the front end (vehicle refueling) to the back end (vent risers) of the GDF site. Notice Vapor Systems Technologies, Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this publication. No part of this publication may be translated into another language without the prior written consent of Vapor Systems Technologies, Inc. VST IOM / VR‐204‐A / Section 1 About VST 1‐ 1
Page 1 and 2: ARB Approved Installation, Operatio
Page 3: To confirm Veeder-Root TLS or ISD t
Page 7 and 8: VST Contractor Requirements VST EVR
Page 9 and 10: Executive Order VR-204-A VST Phase
Page 11 and 12: VST EVR Total Balance System Soluti
Page 13 and 14: VST EVR Total Balance System Soluti
Page 15 and 16: Figure 2: Model VST‐EVR‐NB Nozz
Page 17 and 18: Daily Inspections Component Procedu
Page 19 and 20: VR‐203 Daily Inspection and Testi
Page 21 and 22: Preventative Maintenance Checklist
Page 23 and 24: ISD Alarm Troubleshooting Summary V
Page 25 and 26: Drivve‐Offs s and OOther Custoome
Page 27 and 28: Function Testing Description VST EV
Page 29 and 30: VST Installation Procedure for Phas
Page 33 and 34: 6. Check the nozzle shut-off action
Page 37 and 38: Table of Contents VST EVR Total Bal
Page 39 and 40: Table of Figures VST EVR Total Bala
Page 41 and 42: About VST VST EVR Total Balance Sys
Page 43 and 44: Warranty Cards Figure 1: VST Regist
Page 45 and 46: VST Contractor Requirements VST EVR
Page 47 and 48: Safetty Icons ELECTRIC CITY A poten
Page 49 and 50: 1 ECS Membrane Processor Overview 1
Page 51 and 52: 1.3 Processor Dimensions and Weight
Page 53 and 54: Figure 3: HHow the Processo or fits
Page 55 and 56:
Figure 5: ECCS Vent Riser Co onfigu
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Figure 7: Prrocessor Isomet tric Dr
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3 Sitte Requirements Be sure e to r
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Snapshot of Site Requirements, cont
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4.3 Ground‐Mount Location VST EVR
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4.4 Setting the Concrete Pad VST EV
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Figuure 9: Concrete Mounting Pad DD
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5 RooofTop Installaation 5.1 Rooo
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6 Canopy Top T Insttallationn 6.1 C
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7 Vaapor Pip ping 7.1 Vaapor Piping
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7.4 Underground Vapor Piping Instru
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Figure 12: PProcessor Conne ections
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Figure 14: TTypical GDF Vapor Pipin
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8 Air Outlet Connection VST EVR Tot
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Figure 16: EECS Vent Riser Configur
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8.1 Underground Piping Connection V
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VST EVR Total Balance System Soluti
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9.4 Reference Information for Proce
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9.8 Power for the Motor Starter Rel
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10.3 Wiring the Processor • Size
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Figure 18: SSingle‐Phase Wi iring
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Figure 20: VVacuum Pump: Single‐P
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Figure 22: PProcessor Three e‐Pha
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Figure 24: VVacuum Pump: Three‐Ph
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10.4 Auxiliary Output Relay • Run
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Figure 27: PProcessor Single e‐Ph
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10.5 HC Sensor / HC Sentry • Usin
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Figure 31: HHC Sensor and HC H Sent
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Figure 33: HHC Sentry RS‐48 85 Ca
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11 PostInstallation Checklist ASC
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Section #15 Operation, Maintenance,
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Page 119 and 120:
About VST VST EVR Total Balance Sys
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Warranty Cards Figure 1: VST Regist
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VST Contractor Requirements VST EVR
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Safetty Icons ELECTRIC CITY A poten
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1 ECS Membrane Processor Overview 1
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1.3 Processor Dimensions and Weight
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1.5 Processor Auxiliary Components
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Figure 4: ECCS Process Contr rol Di
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Figure 6: Prrocessor Isomet tric Dr
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2 Processor Operation VST EVR Total
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2.3 Manual Control of the Processor
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2.5.1 TLS‐350 (ISD): Alarm Troubl
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Figure 10: EECS Piping Confi figura
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3.3 Electrical Connection Test •
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3.4.2 Processor Leak Test Steps •
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Figure 13: VVacuum Pump: Single‐P
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Figure 15: Blower: Single‐Phase M
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3.6 Heat‐Trace Temperature Test V
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3.8 Preparing th he Processor for F
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ECS PROCESSOR COMPONENTS Passed Fai
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4.1 Prrocessor Sh hut‐Down • Th
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Annual System Compliance Testing St
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Preventative Maintenance Checklist
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CCompoonent Replace R ement 6 Blowe
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7 Vacuuum Pum mp Replaacementt 77.1
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Figure 21: Vacuum pump outlet tubin
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8 Membbrane Replacemment 88.1 Safet
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8.3 Installing the New Membrane 1.
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4. Un‐bolt the vacuum pump ffrom
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10.3 Overview for Installing the Ne
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10.4.1 End Seal Kit Installation In
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Figure 38: Prepare the new heat tra
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Figure 40: Electrical junction box
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Figure 42: Electrical junction box
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Figure 44: Installed Electrical Jun
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12 Forms • The following pages co
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12.2 Preventative Maintenance Check
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Notice Veeder-Root makes no warrant
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Figures iv Table of Contents 5 Oper
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1 Introduction In-Station Diagnosti
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1 Introduction Safety Precautions S
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2 Installation This section discuss
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OFF 2 Installation Smart Sensor Int
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3 Setup Introduction This section d
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3 Setup EVR/ISD Setup EVR/ISD Setup
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3 Setup EVR/ISD Setup Figure 16-8 d
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M 3 Setup Output Relay Setup - VST
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3 Setup Alarm Setup Alarm Setup INT
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3 Setup Alarm Setup Figure 16-15 sh
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3 Setup Alarm Setup Figure 16-17 sh
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4 ISD Operability Test Procedure Va
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Alarms 5 Operation OVERVIEW OF TLS
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5 Operation Alarms MMM DD, YYYY HH:
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5 Operation Alarms Displayed Messag
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5 Operation Reports Reports There a
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5 Operation Reports Figure 16-29 sh
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5 Operation Reports Figure 16-31 sh
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5 Operation Viewing ISD Reports via
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6 Maintenance TLS Console The TLS c
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7 Diagnostic Menus ISD Diagnostic M
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M 7 Diagnostic Menus VST ECS Membra
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Appendix A: Site EVR/ISD Equipment
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Page 267 and 268:
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Form 2 Data Form for Vapor Pressure
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Site Shutdown Test Data Form DATE O
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Pressure Sensor Installation Guide
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Figures Tables iii Table of Content
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Pressure Sensor Installation Before
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OFF Pressure Sensor Installation In
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Pressure Sensor Installation Instal
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Pressure Sensor Installation Instal
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Installation Guide ISD Balance Vapo
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Table of Contents ISD Vapor Flow Me
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ISD Vapor Flow Meter Installation S
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OFF ISD Vapor Flow Meter Installati
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OFF ISD Vapor Flow Meter Installati
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ISD Vapor Flow Meter Installation I
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ISD Vapor Flow Meter Installation S
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