Installation, Operaton and Maintenance Manual (IOM)

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Components and Warranties VST EVR Total Balance System Solution PART # DESCRIPTION WARRANTY 5001‐001 Vacuum Pump/Three‐Phase Motor ‐ Shipped with Three‐Phase Processor 1 year 5001‐002 Vacuum Pump/Single‐Phase Motor ‐ Shipped with Single‐Phase Processor 1 year 5001‐003 Vacuum Pump Drive Coupling Rubber Insert 1 year 5002‐001 Circulating Blower / Three‐Phase Motor ‐ Shipped with Three‐Phase Processor 1 year 5002‐002 Circulating Blower / Single‐Phase Motor ‐ Shipped with Single‐Phase Processor 1 year 5003‐001 Check‐Valve Assembly 1 year 5005‐001 Membrane 1 year 5006‐001 Membrane Housing, Complete 1 year 5006‐011 O‐Ring (2) Vertical Tube 1 year 5006‐012 O‐Ring (2) Base Insert 1 year 5006‐013 O‐Ring (2) Membrane 1 year 5007‐004 Hydrocarbon Sensor 1 year 5008‐001 Heat‐Trace Cable 1 year 5008‐002 Heat Trace Power Connection Kit 1 year 5008‐003 Heat Trace End Seal Kit 1 year 5010‐001 ECS Aluminum Cover 1 year 5012‐100 Membrane Tubing 1 year 5012‐101 Blower Inlet Tubing 1 year 5012‐102 Blower Outlet Tubing 1 year 5012‐103 Vacuum Pump Inlet Tubing 1 year 5012‐104 Vacuum Pump Outlet Tubing 1 year 5012‐105 HC Return Tubing 1 year 5012‐106 HC Inlet Tubing 1 year 5012‐107 Membrane Outlet Tubing 1 year 5013‐001 Insulation 1 year VST‐IOM / Section 14 / VR‐204‐A / ECS Membrane Processor Installation 14‐9
VST Contractor Requirements VST EVR Total Balance System Solution • Due to the highly volatile nature of gasoline and its handling and storage, VST requires the following certifications for its ASC’s: Level Component Authorized Tasks A Hanging Hardware A/B Hanging Hardware Membrane Processor C Membrane Processor Functional Testing Installation Maintenance Repair Functional Testing Installation Maintenance Repair Installation Annual Testing Component Replacement Maintenance Operation Post‐Installation Power‐Up Testing Start‐Up Testing Troubleshooting NOTE: Training Pre‐Requisites No pre‐requisite No pre‐requisite Veeder‐Root Level 1, 2/3, or 4 ASC certification Veeder‐Root Level 2/3, or 4 ASC with PMC / ISD certification VST level “A/B” Depending on local codes, in addition to the VST and Veeder‐Root training, contractors may be required to take air‐district training or ICC certification as an approved vapor‐recovery installer. • ASC’s must be able to show proof of certification if asked. Carry the wallet card or have a copy of your certification on file with the GDF. • The ASC must record his or her certification number on the applicable paperwork for all warranties to be deemed valid. • Contractors should ALWAYS verify the training and certification requirements with the air‐district staff BEFORE beginning installation of EVR systems. VST‐IOM / Section 14 / VR‐204‐A / ECS Membrane Processor Installation 14‐10
Page 1 and 2: ARB Approved Installation, Operatio
Page 3 and 4: To confirm Veeder-Root TLS or ISD t
Page 5 and 6: About VST VST EVR Total Balance Sys
Page 7 and 8: VST Contractor Requirements VST EVR
Page 9 and 10: Executive Order VR-204-A VST Phase
Page 11 and 12: VST EVR Total Balance System Soluti
Page 15 and 16: Figure 2: Model VST‐EVR‐NB Nozz
Page 17 and 18: Daily Inspections Component Procedu
Page 19 and 20: VR‐203 Daily Inspection and Testi
Page 21 and 22: Preventative Maintenance Checklist
Page 23 and 24: ISD Alarm Troubleshooting Summary V
Page 25 and 26: Drivve‐Offs s and OOther Custoome
Page 27 and 28: Function Testing Description VST EV
Page 29 and 30: VST Installation Procedure for Phas
Page 33 and 34: 6. Check the nozzle shut-off action
Page 37 and 38: Table of Contents VST EVR Total Bal
Page 39 and 40: Table of Figures VST EVR Total Bala
Page 41 and 42: About VST VST EVR Total Balance Sys
Page 43: Warranty Cards Figure 1: VST Regist
Page 47 and 48: Safetty Icons ELECTRIC CITY A poten
Page 49 and 50: 1 ECS Membrane Processor Overview 1
Page 51 and 52: 1.3 Processor Dimensions and Weight
Page 53 and 54: Figure 3: HHow the Processo or fits
Page 55 and 56: Figure 5: ECCS Vent Riser Co onfigu
Page 57 and 58: Figure 7: Prrocessor Isomet tric Dr
Page 59 and 60: 3 Sitte Requirements Be sure e to r
Page 61 and 62: Snapshot of Site Requirements, cont
Page 63 and 64: 4.3 Ground‐Mount Location VST EVR
Page 65 and 66: 4.4 Setting the Concrete Pad VST EV
Page 67 and 68: Figuure 9: Concrete Mounting Pad DD
Page 69 and 70: 5 RooofTop Installaation 5.1 Rooo
Page 71 and 72: 6 Canopy Top T Insttallationn 6.1 C
Page 73 and 74: 7 Vaapor Pip ping 7.1 Vaapor Piping
Page 75 and 76: 7.4 Underground Vapor Piping Instru
Page 77 and 78: Figure 12: PProcessor Conne ections
Page 79 and 80: Figure 14: TTypical GDF Vapor Pipin
Page 81 and 82: 8 Air Outlet Connection VST EVR Tot
Page 83 and 84: Figure 16: EECS Vent Riser Configur
Page 85 and 86: 8.1 Underground Piping Connection V
Page 89 and 90: 9.4 Reference Information for Proce
Page 91 and 92: 9.8 Power for the Motor Starter Rel
Page 93 and 94: 10.3 Wiring the Processor • Size
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Figure 18: SSingle‐Phase Wi iring
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Figure 20: VVacuum Pump: Single‐P
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Figure 22: PProcessor Three e‐Pha
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Figure 24: VVacuum Pump: Three‐Ph
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10.4 Auxiliary Output Relay • Run
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Figure 27: PProcessor Single e‐Ph
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10.5 HC Sensor / HC Sentry • Usin
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Figure 31: HHC Sensor and HC H Sent
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Figure 33: HHC Sentry RS‐48 85 Ca
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11 PostInstallation Checklist ASC
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Section #15 Operation, Maintenance,
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VST EVR Total Balance System Soluti
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About VST VST EVR Total Balance Sys
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Warranty Cards Figure 1: VST Regist
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VST Contractor Requirements VST EVR
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Safetty Icons ELECTRIC CITY A poten
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1 ECS Membrane Processor Overview 1
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1.3 Processor Dimensions and Weight
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1.5 Processor Auxiliary Components
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Figure 4: ECCS Process Contr rol Di
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Figure 6: Prrocessor Isomet tric Dr
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2 Processor Operation VST EVR Total
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2.3 Manual Control of the Processor
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2.5.1 TLS‐350 (ISD): Alarm Troubl
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Figure 10: EECS Piping Confi figura
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3.3 Electrical Connection Test •
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3.4.2 Processor Leak Test Steps •
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Figure 13: VVacuum Pump: Single‐P
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Figure 15: Blower: Single‐Phase M
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3.6 Heat‐Trace Temperature Test V
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3.8 Preparing th he Processor for F
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ECS PROCESSOR COMPONENTS Passed Fai
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4.1 Prrocessor Sh hut‐Down • Th
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Annual System Compliance Testing St
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Preventative Maintenance Checklist
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CCompoonent Replace R ement 6 Blowe
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7 Vacuuum Pum mp Replaacementt 77.1
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Figure 21: Vacuum pump outlet tubin
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8 Membbrane Replacemment 88.1 Safet
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8.3 Installing the New Membrane 1.
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4. Un‐bolt the vacuum pump ffrom
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10.3 Overview for Installing the Ne
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10.4.1 End Seal Kit Installation In
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Figure 38: Prepare the new heat tra
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Figure 40: Electrical junction box
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Figure 42: Electrical junction box
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Figure 44: Installed Electrical Jun
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12 Forms • The following pages co
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12.2 Preventative Maintenance Check
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Notice Veeder-Root makes no warrant
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Figures iv Table of Contents 5 Oper
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1 Introduction In-Station Diagnosti
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1 Introduction Safety Precautions S
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2 Installation This section discuss
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OFF 2 Installation Smart Sensor Int
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3 Setup Introduction This section d
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3 Setup EVR/ISD Setup EVR/ISD Setup
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3 Setup EVR/ISD Setup Figure 16-8 d
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M 3 Setup Output Relay Setup - VST
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3 Setup Alarm Setup Alarm Setup INT
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3 Setup Alarm Setup Figure 16-15 sh
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3 Setup Alarm Setup Figure 16-17 sh
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4 ISD Operability Test Procedure Va
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Alarms 5 Operation OVERVIEW OF TLS
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5 Operation Alarms MMM DD, YYYY HH:
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5 Operation Alarms Displayed Messag
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5 Operation Reports Reports There a
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5 Operation Reports Figure 16-29 sh
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5 Operation Reports Figure 16-31 sh
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5 Operation Viewing ISD Reports via
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6 Maintenance TLS Console The TLS c
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7 Diagnostic Menus ISD Diagnostic M
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M 7 Diagnostic Menus VST ECS Membra
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Appendix A: Site EVR/ISD Equipment
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Form 2 Data Form for Vapor Pressure
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Site Shutdown Test Data Form DATE O
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Pressure Sensor Installation Guide
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Figures Tables iii Table of Content
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Pressure Sensor Installation Before
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OFF Pressure Sensor Installation In
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Pressure Sensor Installation Instal
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Pressure Sensor Installation Instal
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Installation Guide ISD Balance Vapo
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Table of Contents ISD Vapor Flow Me
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ISD Vapor Flow Meter Installation S
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OFF ISD Vapor Flow Meter Installati
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OFF ISD Vapor Flow Meter Installati
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ISD Vapor Flow Meter Installation I
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ISD Vapor Flow Meter Installation S
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